Engineered Repairs of Composite Structures [Kõva köide]

(University of New South Wales, Canberra, Australia)
  • Formaat: Hardback, 218 pages, kõrgus x laius: 234x156 mm, kaal: 566 g, 20 Tables, black and white; 5 Illustrations, color; 189 Illustrations, black and white
  • Ilmumisaeg: 29-Apr-2019
  • Kirjastus: CRC Press Inc
  • ISBN-10: 1498726267
  • ISBN-13: 9781498726269
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  • Formaat: Hardback, 218 pages, kõrgus x laius: 234x156 mm, kaal: 566 g, 20 Tables, black and white; 5 Illustrations, color; 189 Illustrations, black and white
  • Ilmumisaeg: 29-Apr-2019
  • Kirjastus: CRC Press Inc
  • ISBN-10: 1498726267
  • ISBN-13: 9781498726269
Engineered Repairs of Composite Structures provides a detailed discussion, analysis, and procedures for effective and efficient repair design of advanced composite structures. It discusses the identification of damage types and the effect on structural integrity in composite structures, leading to the design of a repair scheme that focusses on the restoration of the structural integrity and damage tolerance.

This book teaches the reader to better understand effective and efficient repair design, allowing for more structurally effective repairs of damaged composite structures. It also discusses the application of the repair and what is needed in the forming of the composite repair to meet the engineering design requirements.

Aimed at materials engineers, mechanical engineers, aerospace engineers, and civil engineers, this practical work is a must have for any industry professional working with composite structures.
Preface xiii
Acknowledgments xv
Author xvii
Nomenclature xix
Chapter 1 Introduction
1(12)
Definition of Composite Structure
1(3)
Typical Composite Structures
4(3)
Design Requirements for Composite Structures with a Focus on the Damaging Environment
7(1)
Operational Requirements of Composite Repairs
8(3)
What this Book Contains
11(2)
Chapter 2 Damage and Defect Types in Composites
13(12)
Introduction
13(1)
Summary of Damage and Defect Types
13(1)
Definitions
13(1)
Defect
13(1)
Failure
14(1)
Defect Types
14(1)
Defect Listing
14(1)
Classifications of Defect Types
14(4)
When Non-Conformities Occur in Composite Structure
15(1)
Size Effect of the Non-Conformity
15(1)
Location of the Non-Conformity
15(2)
Generalisation of Non-Conformities
17(1)
Review of Generalised Defect Types
18(6)
Transverse Matrix Cracking
19(2)
Delaminations
21(1)
Fibre Fracture
22(2)
Conclusions
24(1)
Chapter 3 Damage Assessment
25(16)
Introduction
25(2)
Methods of Composite NDI
27(7)
Visual Inspection
27(1)
Acoustic Methods
28(1)
Ultrasonic Methods
28(4)
Thermography
32(1)
Interferometry
32(2)
Radiography
34(4)
X-Ray Radiography
35(1)
Neutron Radiography
36(1)
Microwave
36(1)
Material Property Changes
36(1)
In Situ Methods
36(1)
Application of NDI Methods
37(1)
NDI Selection Process
37(1)
NDI Personnel
38(1)
Important Requirements
38(3)
Equipment and Facilities
38(1)
Trained Operators
38(1)
Comparative Specimens
38(3)
Chapter 4 Damage Stress Analysis
41(30)
Introduction
41(1)
Structurally Significant Damage Types
41(3)
Matrix Cracks
41(1)
Delaminations
41(2)
Holes
43(1)
Stress State and Failure Criteria
44(6)
Failure Criteria
45(1)
Linear Elastic Fracture Mechanics (LEFM)
45(1)
Point Stress Analysis
46(3)
Out-of-Plane Stresses
49(1)
The Repair Process
50(1)
Material Properties Determination
51(1)
Stress Analysis of Damage Types
51(14)
Matrix Crack Analysis
51(2)
Delaminations
53(1)
Effective Laminate Stiffness
54(1)
Sub-Laminate Buckling Instability
55(1)
Buckling of Laminates Plates
56(2)
Holes and Fractured Fibres
58(2)
Hole In-Plane Stress Analysis
60(5)
Inclusion Methodology of Stress Concentration in an Orthotropic Material
65(4)
Conclusion
69(2)
Chapter 5 Generic Repair Schemes
71(10)
Introduction
71(1)
Overview of Generic Repair Schemes
71(1)
Filling/Sealing Repair Scheme
71(1)
Surface Damage Repair
71(1)
Edge Damage Repair
71(1)
Fastener Hole Damage Repair
72(1)
Filling/Doubler Patch Repair Scheme
72(2)
Doubler Repair Scheme -- Non-Structural Filler
72(2)
Doubler Repair Scheme -- Structural Filler
74(1)
Flush Bonded Patch Repair Scheme
74(1)
Laminate Replacement
74(1)
Bolted External Doubler
75(1)
Sandwich Structure Repair
75(6)
Surface Damage Only (Cosmetic)
76(1)
Facing (Skin) Damage (Semi-Structural or Structural Repair)
76(1)
Facing (Skin) and Core Damage (Cosmetic)
77(1)
Facing (Skin) and Core Damage (Semi-Structural)
78(1)
Facing (Skin) and Core Damage-Structural Repair
79(2)
Chapter 6 Composite Joining Methods and Design Requirements
81(30)
Introduction
81(1)
Bonded vs. Bolted Joints
82(5)
Advantages and Disadvantages
82(1)
Material Properties
82(1)
Parent Structure and Repair Patch
82(1)
Adhesive Properties
82(1)
Fastener Properties
83(3)
Composite Joint Design Hints
86(1)
Adhesively Bonded Joints
87(14)
Adhesive Characteristics
87(1)
Adhesively Bonded Joint Failure Modes
88(2)
Adhesively Bonded Double-Lap Joint
90(4)
Adhesively Bonded Single-Lap Joint
94(2)
Adhesively Bonded Scarf Joint
96(1)
Adhesively Bonded Stepped-Lap Joint
97(3)
Other Adhesively Bonded Joint Considerations
100(1)
Bonded Joint Design Criteria Requirement
100(1)
Mechanically Fastened Joint Design
101(7)
Mechanically Fastened Joint Failure Modes
101(1)
Single Fastener Analysis
102(1)
Fastener Shear Failure
102(1)
Net-Tension Failure
103(1)
Shear-Out Failures
104(1)
Bearing Failures
105(1)
Multiple Fastener Analysis
105(2)
Other Considerations for Mechanically Fastened Joints in Composites
107(1)
Summary of Mechanically Fastened Joint in Composites
108(3)
Chapter 7 Repair Scheme Design
111(18)
Introduction
111(4)
Selection of the Repair Method
111(1)
Repair Facility Capability
111(1)
Types of Damage
111(1)
On-Aircraft or Off-Aircraft
111(1)
Damaged Component Accessibility
112(1)
Repair Criteria
112(1)
Static Strength and Stability
113(1)
Repair Durability
113(1)
Stiffness Requirements
113(1)
Aerodynamic/Hydrodynamic Smoothness
114(1)
Weight and Balance
114(1)
Operational Temperature
114(1)
Environmental Effects
114(1)
Related On-Board Vehicle Systems
114(1)
Costs and Scheduling
115(1)
Low Observables
115(1)
Repair of Matrix Cracks
115(2)
Repair of Delaminations
117(1)
Internal Delaminations
117(1)
Free Edge Delamination
117(1)
Repair of Debonds
118(4)
Internal Debonds
119(2)
Free Edge Debonds
121(1)
Repair of Holes and Fibre Fracture
122(6)
Low Strength Degrading Holes
122(1)
Moderate-Strength Degrading Holes
122(3)
Full Structural Repairs of Holes
125(1)
Thin Section Flush Repairs
125(1)
Thick Section Bolted Repairs
126(2)
Summary of Repair Schemes
128(1)
Chapter 8 Repair Scheme Application
129(28)
Introduction
129(1)
Damage Removal
129(3)
Moisture Removal
132(1)
Surface Preparation
133(5)
Bonding Mechanism
133(2)
Bonded Joints for Composites
135(1)
Composite Structure Surface Preparation for a Doubler Repair Scheme
135(1)
Composite Structure Surface Preparation for a Scarf Repair Scheme
136(1)
Bonded Joints for Metals
136(1)
Titanium Patch Surface Preparation for a Doubler Repair Scheme
137(1)
Aluminium Structure Surface Preparation for a Doubler Repair Scheme
137(1)
Repair Scheme Fabrication and Installation
138(4)
Repair Scheme Design
138(1)
Simplicity of the Repair Scheme
138(1)
Achieving Design Requirements
139(1)
Honeycomb Core Ribbon Alignment
139(1)
The Plug
139(1)
Repair Patch Alignment
140(1)
Repair Ply Stack on Parent
141(1)
The Cover Ply
142(1)
Adhesive Selection
142(1)
Repair Scheme Consolidation
142(5)
Cure Process
142(1)
Cure Profile
142(1)
Cure Parameters
143(1)
Bleed Schedule
143(1)
Other Considerations
143(4)
Fastener Considerations
147(1)
Post-Repair Inspection
147(2)
Visual Inspection
148(1)
Tap Testing
148(1)
Ultrasonic Inspection
148(1)
X-Ray Inspection
149(1)
Repair Instructions
149(8)
Introduction
149(2)
Content of the Composite Repair Instruction
151(1)
General Introduction
151(1)
Safety and Materials Hazard Information
152(1)
Reference Documents
152(1)
Materials and Consumables
152(1)
Tools and Equipment
153(1)
Number of Repair Technicians Required
153(1)
Time to Complete the Repair
153(1)
Repair Documentation to be Completed
153(1)
Quality Control and Quality Assurance
153(1)
The Repair Instructions
154(3)
Chapter 9 Post-Repair Application Quality Assurance
157(18)
Introduction
157(1)
Definition of Terms
158(1)
Material and Process Quality Control
158(1)
Product Quality Assurance Testing
158(1)
The Role and Importance of Quality Control
158(1)
Material and Process Quality Control
159(7)
Supplied Materials Quality
160(1)
Materials Handling and Storage Facilities
160(1)
Damage Removal and Repair Fabrication Rooms and Equipment
161(1)
Environmental Controls for Work Areas
162(2)
Access Control
164(1)
Repair Documentation
164(1)
Trained Personnel
165(1)
Quality Assurance
166(6)
Material Quality Assurance
166(1)
Process Quality Assurance
167(1)
Component Quality Assurance
168(3)
Post-Repair NDI
171(1)
Workshop Practices
172(1)
Conclusion
172(3)
Bibliography 175(12)
Index 187
Rikard Benton Heslehurst, PhD (UNSW), is a former aeronautical engineering officer of the Royal Australian Air Force (RAAF). He is now the CEO and director of his own RDT&E company, Heslehurst and Associates Pty., Ltd. in Garran, Australia and Chief Engineer for M51 Resources Inc, Dallas TX. Rik recently retired as a senior lecturer with the University of NSW at the Australian Defence Force Academy, Canberra (currently is an honorary academic), and formerly the senior engineer at Abaris Training, Reno NV. Rik is a Chartered Professional Engineer, a Fellow of the Institute of Engineers, Australia, a Fellow of the Royal Aeronautical Society and a SAMPE Fellow.