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E-raamat: 3D Printing: Introduction to Accessible, Affordable Desktop 3D Printing

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3D Printing: Introduction to Accessible, Affordable Desktop 3D PrintingSuurem pilt
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This book is an introduction to the wide and varied world of 3D printingan incredible technology used across an ever-growing list of industries. As 3D printing continues to skyrocket in popularity, its increasingly important to understand how these machines work and how to apply 3D printing technology to personal and professional interests. More important still, this book highlights how surprisingly easy 3D printers can be to use, even for readers who dont consider themselves particularly tech-savvy.





This book provides a comprehensive overview of 3D printing for first-time users. The text introduces some of the most popular types of 3D printing technology available, as well as some of the most exciting and compelling applications across industry today. The content dives deeply into one of the most popular and widely accessible 3D print technology on the market: fused deposition modeling (FDM) 3D printing. The reader will learn basic FDM 3D printer anatomy, software settings, as well as the tips and tricks to master your own FDM 3D printer. The book provides a firm understanding of what FDM 3D printing excels at, its current limitations, and how to troubleshoot and overcome some of the most common 3D printing problems. The book then provides some STEAM-building cross-disciplinary challenges and applications for the reader to complete at home.





This book is for novice readers who might be early in their 3D printing journey. For those looking to learn more about introductory 3D printing and curious about how to get started, this is an excellent place to start. By the end of the book, the reader should have all the understanding and tools necessary to start 3D printing with confidence.
1 3D Printing 101
1(10)
1.1 Objectives
1(1)
1.2 Overview
1(1)
1.3 What is 3D Printing?
2(1)
1.4 History of 3D Printing
3(1)
1.5 Common Categories of 3D Printing
4(5)
1.5.1 Fused Deposition Modeling (FDM/FFF)
5(1)
1.5.2 Stereolithography (SLA)
6(1)
1.5.3 Selective Laser Sintering (SLS)
7(1)
1.5.4 Material Jetting (MJ)
8(1)
1.6 Summary
9(1)
1.7
Chapter Problems
9(2)
References
10(1)
2 3D Printing Applications Across Industry
11(14)
2.1 Objectives
11(1)
2.2 Overview
11(1)
2.3 Rapid Prototyping and Manufacturing
12(1)
2.4 Education and Academic Research
13(1)
2.5 Art, Fashion, and Jewelry
14(1)
2.6 Food and Nutrition
15(1)
2.7 Healthcare
16(1)
2.8 Housing
17(1)
2.9 Automotive
18(1)
2.10 Aerospace
19(1)
2.11 Summary
19(1)
2.12
Chapter Problems
20(5)
References
21(4)
3 FDM 3DP Limitations
25(10)
3.1 Objectives
25(1)
3.2 Strength and Benefits of FDM
26(2)
3.2.1 Affordability
26(1)
3.2.2 Ease of Use
26(1)
3.2.3 Speed
27(1)
3.2.4 Flexibility
27(1)
3.2.5 Applications
27(1)
3.2.6 Scalability
28(1)
3.3 Weaknesses and Limitations of FDM
28(4)
3.3.1 Quality, Surface Finish, and Post-Processing
28(1)
3.3.2 Accuracy
28(1)
3.3.3 Longer Print Times
29(1)
3.3.4 Anisotropy and Strength
29(1)
3.3.5 Print Volume
30(1)
3.3.6 Consumer Safety
31(1)
3.3.7 Regular Maintenance
31(1)
3.4 Summary
32(1)
3.5
Chapter Problems
32(3)
References
33(2)
4 FDM 3D Printing
35(10)
4.1 Objectives
35(1)
4.2 How FDM 3D Printing Works
35(1)
4.3 Variations in FDM 3D Printer Designs
36(1)
4.4 Getting Started with FDM 3D Printing
37(4)
4.4.1 Step 1: "Slice" the File
37(1)
4.4.2 Step 2: Load the Material
37(2)
4.4.3 Step 3: Start Printing
39(1)
4.4.4 Step 4: Post-Processing
40(1)
4.5 Common Cartesian Printer Anatomy
41(2)
4.5.1 A Basic Overview
41(1)
4.5.2 Axes of Movement
41(1)
4.5.3 Hot End Assembly
42(1)
4.5.4 Key Components
43(1)
4.6 Summary
43(1)
4.7
Chapter Problems
44(1)
References
44(1)
5 Affordable Desktop 3D Printers
45(14)
5.1 Objectives
45(1)
5.2 Popular Brands
45(8)
5.2.1 Prusa
46(2)
5.2.2 Ultimaker
48(2)
5.2.3 Creality
50(1)
5.2.4 Lulzbot
50(1)
5.2.5 Flashforge
51(1)
5.2.6 Monoprice
52(1)
5.3 Getting Started with Prusa
53(4)
5.3.1 Why Prusas?
53(1)
5.3.2 Capabilities
53(1)
5.3.3 General Anatomy
54(2)
5.3.4 Prusa Hot End Assembly
56(1)
5.4 Summary
57(1)
5.5
Chapter Problems
57(2)
References
58(1)
6 Common 3D Printing Materials
59(4)
6.1 Objectives
59(1)
6.2 PLA (Polylactic Acid)
59(1)
6.3 ABS (Acetonitrile Butadiene Styrene)
60(1)
6.4 PETG (Polyethylene Terephthalate Glycol)
60(1)
6.5 TPU (Thermoplastic Polyurethane)
61(1)
6.6 Specialty Filaments and Their Applications
61(1)
6.7 Summary
62(1)
6.8
Chapter Problems
62(1)
References
62(1)
7 From 3D Object to Physical 3D Print: Slicing Software
63(16)
7.1 Objectives
63(1)
7.2 What are Slicers? What is G-Code?
63(1)
7.3 Where to Find 3D Models
64(1)
7.4 CAD Models
65(1)
7.5 Popular Slicers and How to Get Started
66(1)
7.6 Navigating Slicers
67(3)
7.6.1 Selecting Your Printer
67(1)
7.6.2 Importing a 3D Model
68(1)
7.6.3 Moving, Rotating, Scaling, and Arranging 3D Models
68(2)
7.7 Print and Quality Settings Panels
70(3)
7.7.1 Quality Settings
70(1)
7.7.2 Profiles (Layer Height)
70(1)
7.7.3 Infill Density
71(1)
7.7.4 Supports
72(1)
7.7.5 Build Plate Adhesion
73(1)
7.8 Viewing Your Selected Settings
73(1)
7.9 Important Parameters to Consider
74(1)
7.10 Slicer Tips and Tricks
75(1)
7.11 Summary
76(1)
7.12
Chapter Problems
76(3)
References
77(2)
8 Advanced Slicer Settings
79(42)
8.1 Objectives
79(1)
8.2 Overview
80(1)
8.3 Cura's Custom Settings Panel
80(17)
8.3.1 Quality
83(1)
8.3.2 Walls
84(1)
8.3.3 Top/Bottom
85(1)
8.3.4 Infill
86(1)
8.3.5 Material
87(1)
8.3.6 Speed
88(1)
8.3.7 Travel
89(2)
8.3.8 Cooling
91(1)
8.3.9 Support
91(3)
8.3.10 Build Plate Adhesion
94(1)
8.3.11 Special Modes
95(1)
8.3.12 Experimental
96(1)
8.4 Troubleshooting Common Issues
97(22)
8.4.1 Print Not Sticking to the Build Plate
98(2)
8.4.2 Print is Warping or Peeling Off the Build Plate
100(2)
8.4.3 Print is Stringing or Oozing
102(2)
8.4.4 Print Has Shifted During Printing
104(2)
8.4.5 Print is Under-Extruding or Not Extruding Enough Material
106(1)
8.4.6 Print Has Support Scarring
107(2)
8.4.7 Print Has Undesired Wavy Lines or Ripples on Surfaces
109(1)
8.4.8 3D Printer is Clogged
110(2)
8.4.9 3D Printer Has Stopped Midway Through the Project
112(1)
8.4.10 3D Printer Filament is Grinding
113(2)
8.4.11 Extruder is Moving Erratically
115(2)
8.4.12 Nozzle is Scraping the Build Plate
117(2)
8.5 Summary
119(1)
8.6
Chapter Problems
120(1)
References
120(1)
9 Preparing to Print
121(8)
9.1 Objectives
121(1)
9.2 General Overview
121(6)
9.2.1 Double-Checking Your Slicer Settings
122(1)
9.2.2 Navigating the Menu
122(1)
9.2.3 Loading Filament
123(1)
9.2.4 Starting Your Print
124(2)
9.2.5 Unloading and Storing Filament
126(1)
9.3 Best Practices
127(1)
9.4 Summary
128(1)
9.5
Chapter Problems
128(1)
References
128(1)
10 `Steam-Building' Exercises
129(36)
10.1 Objectives
129(1)
10.2 Science Application: Digitizing Fossils
129(10)
10.2.1 A Paleontological Puzzle: Whale Diets Through Time
131(4)
10.2.2 Comparing Cats and Dogs
135(2)
10.2.3 The True Size of a Megalodon
137(2)
10.3 Technology Application: Prototyping a Prosthetic Hand
139(5)
10.3.1 Downloading the Prosthetic Files
140(1)
10.3.2 3D Printing Instructions
141(1)
10.3.3 Additional Material
142(1)
10.3.4 Assembly
143(1)
10.3.5 What's Next?
143(1)
10.4 Engineering Application: 3D Printed Arduino Robot
144(5)
10.4.1 3D Printing the Otto Robot STL Files
145(1)
10.4.2 Assembling and Coding Otto
146(3)
10.5 Art Application: Diy Musical Instruments
149(6)
10.5.1 Woodwinds
149(2)
10.5.2 Brass Instruments
151(2)
10.5.3 Percussion Instruments
153(1)
10.5.4 String Instruments
154(1)
10.6 Math Application: Visualizing Math
155(6)
10.6.1 Geometry
156(1)
10.6.2 Calculus and Abstract Math
157(1)
10.6.3 Mathematical Art
158(3)
10.7 Summary
161(1)
10.8
Chapter Problems
161(4)
References
162(3)
Resources 165(2)
Index 167
Tyler Kerr, M.S. received a B.A. in Geoscience from Franklin & Marshall College in Pennsylvania in 2011, and an M.S. in Geology (Paleontology) from the University of Wyoming in 2017. His background in paleontology and interest in emergent technology led him to a career in 3D printing, 3D scanning, digital rendering, and digitizing museum collections. Today, Kerr manages the Innovation Wyrkshop makerspace, one of the largest academic makerspaces in the Mountain West. In addition to the Innovation Wyrkshop, he designed and currently oversees nine successfully operating makerspaces across Wyoming, making him a state-recognized authority on makerspace development and programming. For his work, Kerr was a recipient of the 2018 Laramie Young Professionals 20 under 40 award, the University of Wyoming's 2020 Employee of the Quarter award, and the 2021 Employee of the Year award. His academic interests include 3D printing, digitization, and developing creative, gamified, out-of-the-box nerdy ways to engage communities and teach complex topics in meaningful ways. With over 11 years of experience as an outreach coordinator and academic educator in Science, Technology, Engineering, Arts, and Math (STEAM), he aims to prove that everyone and anyone-even paleontological fossils like him-can be a maker.
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