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Modular Design for Machine Tools [Kõva köide]

  • Formaat: Hardback, 504 pages, kõrgus x laius x paksus: 236x160x32 mm, kaal: 874 g
  • Ilmumisaeg: 16-Feb-2008
  • Kirjastus: McGraw-Hill Professional
  • ISBN-10: 0071496602
  • ISBN-13: 9780071496605
Teised raamatud teemal:
Modular Design for Machine ToolsSuurem pilt
  • Formaat: Hardback, 504 pages, kõrgus x laius x paksus: 236x160x32 mm, kaal: 874 g
  • Ilmumisaeg: 16-Feb-2008
  • Kirjastus: McGraw-Hill Professional
  • ISBN-10: 0071496602
  • ISBN-13: 9780071496605
Teised raamatud teemal:
Püsilink: https://www.kriso.ee/db/9780071496605.html
Märksõnad:
This book offers a guide to designing and building machines using modular design methods. It provides concise definitions of machine tool joints and characteristics, similarity evaluations of structural configurations, design formulas and features of single flat joints under dynamic loading, and solved examples that illustrate and prove formulas. Also included are graphs for gear design, comparative tables for machine tool drives, and simplified electrical circuit designs. Part I is an engineering guide to modular design and description/methodology of machine tools. Part II explores engineering design for machine tool joints and interfacial structural configuration in modular design. Appendices cover measurement of interface pressure by means of ultrasonic waves, and model testing and theory. A list of acronyms and a conversion table are included. Ito is professor emeritus at the Tokyo Institute of Technology. Annotation ©2008 Book News, Inc., Portland, OR (booknews.com) Harness the Latest Modular Design Methods to Increase Productivity, Save Time, and Reduce Costs in Manufacturing Machine designers and toolmakers can turn to Modular Design for Machine Tools for a complete guide to designing and building machines using modular design methods. The information and techniques presented in this skills-building book will enable readers to shorten machine design time...improve reliability…reduce costs…and simplify service and repair. Packed with over 100 detailed illustrations, this essential resource explores the basics of modular design…the methodology of machine tools… the description and application of machine tools…interfacial structural configuration in modular design…stationary and sliding joints…model theory and testing…and much more. Comprehensive and easy-to-use, Modular Design for Machine Tools includes:Expert classification of machine tool joints Concise definitions of machine tool joints and characteristics Similarity evaluations of structural configurationsDesign formulas and features of single flat joints under dynamic loadingSolved examples that illustrate and prove formulasHard-to-find graphs for gear design, comparative tables for machine tool drives, and simplified electrical circuit designsInside This Cutting-Edge Modular Design Guide• Part 1: Engineering Guide to Modular Design and Description/Methodology of Machine Tools • What Is Modular Design? • Engineering Guide to and Future Perspectives on Modular Design • Description of Machine Tools • Application of Machine Tools to Engineering Design • Part 2: Engineering Design for Machine Tool Joints-Interfacial Structural Configuration in Modular Design • Machine Tool Joints • Engineering Design Fundamentals • Practice and First-Hand Views of Related Engineering Developments: Stationary Joints and Sliding Joints • Engineering Knowledge of Other Joints • Measurement of Interface Pressure by Means of Ultrasonic Waves • Model Theory and Testing
Preface ix
Terminology and Abbreviations xiii
Nomenclature xix
Conversion Table xxiii
Part 1 Engineering Guides of Modular Design and Description Methodology of Machine Tools
Chapter
1. Basic Knowledge: What Is the Modular Design?
3
1.1 Definition and Overall View of Modular Design
11
1.2 Advantageous and Disadvantageous Aspects of Modular Design
17
1.3 A Firsthand View of Developing History and Representative Applications
20
1.3.1 Application to TL and FTL
27
1.3.2 Application to conventional machine tools
40
1.3.3 Application to NC machine tools
47
1.3.4 Different-kind generating modular design
54
References
60
Chapter
2. Engineering Guides and Future Perspectives of Modular Design
63
2.1 Four Principles and Further Related Subjects
64
2.2 Effective Tools and Methodology for Modular Design
72
2.3 Classification of Modular Design Including Future Perspectives
76
2.3.1 Modular design being widely employed
78
2.3.2 Modular design in the very near future—a symptom of upheaval of new concepts
80
2.4 Characteristic Features of Modular Design Being Used in Machine Tools of the Most Advanced Type
86
2.4.1 System machines
88
2.4.2 Machining complex and processing complex
102
References
108
Chapter
3. Description of Machine Tools
111
3.1 Basic Knowledge about Functional and Structural Description Methods
112
3.2 Details of Functional Description
115
3.3 Details of Structural Description
123
References
128
Chapter
4. Application of Machine Tool Description to Engineering Design
131
4.1 Application of Functional Description
131
4.1.1 Classification of machining centers and its application to marketability analysis
131
4.1.2 Analysis of machining function and its application to evaluate compatibility with production systems
135
4.1.3 Automated generation of concept drawing
138
4.1.4 Estimation of assembly accuracy in design stage
148
4.2 Application of Structural Description
149
4.2.1 Similarity evaluation of structural configuration—availability constraints of modular design
150
4.2.2 Variant design for structural configuration
157
4.2.3 Free design for structural configuration
165
References
171
Part 2 Engineering Design for Machine Tool Joints—Interfacial Structural Configuration in Modular Design
Chapter
5. Basic Knowledge of Machine Tool Joints
175
5.1 Classification of Machine Tool Joints
181
5.2 Definition of Machine Tool Joint and Representation of Joint Characteristics
190
5.3 External Applied Loads to Be Considered and Fundamental Factors Governing Joint Characteristics
196
5.4 Effects of Joint on Static and Dynamic Stiffness, and Thermal Behavior of Machine Tool as a Whole
198
5.5 Firsthand View of Research History
204
References
210
Chapter
6. Fundamentals of Engineering Design and Characteristics of the Single Flat Joint
213
6.1 Quick Notes for Single Flat Joint, Determination of Mathematical Model, and Fundamental Knowledge about Engineering Design Formulas
214
6.2 Design Formulas for Normal Joint Stiffness and Related Research
218
6.2.1 Expressions for static normal joint stiffness
218
6.2.2 Representative researches into behavior of the single flat joint under normal loading
225
6.3 Design Formulas for Tangential Joint Stiffness, Related Researches, and Peculiar Behavior of Microslip
232
6.3.1 Expressions for static tangential joint stiffness
232
6.3.2 Representative researches into behavior of the static tangential joint stiffness and the microslip
233
6.3.3 Peculiar behavior of microslip
243
6.4 Design Formulas for Damping Capacity and Related Researches
246
6.4.1 Expressions for damping capacity
247
6.4.2 Representative research into dynamic behavior
252
6.5 Thermal Behavior of Single Flat Joint
260
6.6 Forerunning Research into Single Flat Joint with Local Deformation
267
References
276
Supplement: Theoretical Proof of Ostrovskii's Expression
278
Chapter
7. Design Guides, Practices, and Firsthand View of Engineering Developments—Stationary Joints
281
7.1 Bolted Joint
281
7.1.1 Design guides and knowledge—pressure cone and reinforcement remedies from structural configuration
288
7.1.2 Engineering design for practices—suitable configuration of bolt pocket and arrangement of connecting bolts
300
7.1.3 Engineering calculation for damping capacity
311
7.1.4 Representative researches and their noteworthy achievements—static behavior
320
7.1.5 Representative researches and their noteworthy achievements—dynamic behavior
332
7.1.6 Representative researches and their noteworthy achievements—thermal behavior
335
7.2 Foundation
339
7.2.1 Engineering calculation for foundation
345
7.2.2 Stiffness of leveling block
347
References
352
Supplement 1: Firsthand View for Researches in Engineering Design in Consideration of Joints
354
Supplement 2: Influences of Joints on Positioning and Assembly Accuracy
357
Supplement References
357
Chapter
8. Design Guides, Practices, and Firsthand View of Engineering Developments—Sliding Joints
359
8.1 Slideways
363
8.1.1 Design knowledge—slideway materials
370
8.1.2 Design knowledge—keep plate and gib configurations
374
8.2 Linear Rolling Guideways (Linear Guide and Rolling Guideways)
381
8.3 Main Spindle-Bearing Systems
386
8.3.1 Static stiffness of rolling bearing
389
8.3.2 Dynamic stiffness and damping capacity of rolling bearing
395
8.4 Sliding Joints of Special Types
400
8.4.1 Screw-and-nut feed driving systems
401
8.4.2 Boring spindle of traveling type
403
References
406
Supplement: Deflection and Interface Pressure Distribution of Slideway
407
Supplement Reference
414
Chapter
9. Rudimentary Engineering Knowledge about Other Joints
415
9.1 Joints for Light-Weighted Structures
416
9.1.1 Welded joint
417
9.1.2 Bonded joint
432
9.2 Taper Connection
438
9.3 Chucking
447
References
453
Appendix
1. Measurement of Interface Pressure by Means of Ultrasonic Waves		 455
A1.1 Principle of Measurement and Its Verification
457
A1.2 Some Applications and Perspectives in the Very Near Future
466
References
478
Appendix
2. Model Testing and Theory		 481
A2.1 Model Testing and Theory for Structural Body Component
482
A2.2 Model Testing in Consideration of Joints
487
References
492
Index 493
Yoshimi ITO, Professor Emeritus of Tokyo Institute of Technology has written over 125 Research papers, contributed to or written 60 Books and presented 38 papers all over the world. He is the past President of Japan Society of Mechanical Engineers: 2003-2004 and is currently a guest Professor of Kanagawa Institute of Technology.