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Spend Analysis and Specification Development Using Failure Interpretation [Kõva köide]

(NCH Corporation, Irving, Texas, USA)
  • Formaat: Hardback, 368 pages, kõrgus x laius: 234x156 mm, kaal: 672 g, 68 Tables, black and white; 25 Illustrations, black and white
  • Ilmumisaeg: 07-Feb-2011
  • Kirjastus: CRC Press Inc
  • ISBN-10: 1439851077
  • ISBN-13: 9781439851074
  • Formaat: Hardback, 368 pages, kõrgus x laius: 234x156 mm, kaal: 672 g, 68 Tables, black and white; 25 Illustrations, black and white
  • Ilmumisaeg: 07-Feb-2011
  • Kirjastus: CRC Press Inc
  • ISBN-10: 1439851077
  • ISBN-13: 9781439851074
Considering that the biggest machines that do the most work are made up of smaller machines and components, it becomes obvious that when a large machine breaks, it is normally due to small components acting antagonistically. Detailing a time-tested method for increasing productivity and lowering operational costs, Spend Analysis and Specification Development Using Failure Interpretation explains how to establish performance-based procurement specifications for the components, devices, and items that contribute the most to operational downtime and repair/replacement costs.

The book emphasizes the critical need to perform both spend and failure analysis in order to develop a procurement document, which will ultimately reduce overall costs. Accompanied by downloadable resources with helpful material such as, specification checklists, case study worksheets, form letters, and return on investment (ROI) worksheets that you can customize to your needs, the text discusses how to:





Identify the products that will cost the most if they fail Develop performance-based procurement specifications to reduce direct and indirect costs Examine cost analysis as it relates to operations, maintenance, and production Determine effective criteria based on properties, test results, and standards for each operation

Written by an industry expert with decades of experience giving seminars, training customers and associates, and authoring numerous papers and articles, the text provides the real-world understanding of the influential components and materials physical properties needed to engage in effective failure and spend analysis. It addresses product submission and monitoring and includes helpful tools so you can immediately get started on conducting your own cost-saving analysis.
Foreword xi
Acknowledgments xvii
The Author xix
1 Buy Bye
1(4)
2 Buying to Save---Cost and Value
5(46)
Concerning Warranties
11(4)
Defining Operation and Time Costs
15(7)
Some Recent Maintenance, Repair, and Operations (MRO) Recall Items
22(1)
On the Road to a Profit Return on a Purchase
23(3)
Costs and Value
26(1)
Manufacturing Costs
27(1)
Material Costs
28(1)
Labor Costs
29(1)
Manufacturing Overhead
29(1)
Additional Costs
30(1)
Cost Behavior Patterns
30(2)
Examples of "Wasted" Cost Overruns---The $600 Toilet Seat
32(3)
Cost of Failure
35(7)
Case Studies---An Effective Way toward Change
42(2)
Other Costs Defined
44(1)
Determining the Return on Investment (ROI) of a Purchase
45(3)
Applying the ROI Formula
48(1)
Summary
48(1)
Tools for the Specification Development Process
49(2)
3 Source of Failure
51(192)
Assessing the Situation
51(3)
Failure Defined
54(177)
Green Procurement
231(6)
Conclusion and Summary
237(6)
Appendix 243(76)
Bibliography 319(2)
Index 321
Michael Holloway has 25 years of industrial experience. His background includes organic and polymer synthesis as well as laboratory- to pilot-scale material manufacturing for Olin Chemical (Wilmington, Massachusetts), military and aerospace product development of sealants and coatings for Parker-Hannifin (Cleveland, Ohio), product engineering microelectronic photoresists for Rohm & Haas Electronic Chemicals (Midland, Michigan), technical marketing and application engineering for General Electric Plastics (Fairfield, Connecticut), sales and marketing management of automated dispensing systems for Graco (Minneapolis, Minnesota), and most currently as director of reliability and technical development of industrial and heavy equipment lubrication for NCH Corporation (Irving, Texas). Through the course of his career, Holloway has been involved in training customers and associates, giving seminars, as well as authoring numerous papers and articles as well as presenting novel concepts and case studies at national conferences. He has served as a contributing writer for Manufacturing.net, ASSEMBLY magazine, PlantServices magazine, Render magazine, and Lubrication and Fluid Power magazine.

Holloway has been master black belt trained in Six Sigma, served as an adjunct professor at the University of North Texas, and was managing editor for Porsche Club of Americas Slipstream. He holds a BA in philosophy and a BS in chemistry from Salve Regina University, Newport, Rhode Island, and an MS in polymer engineering from the University of Massachusetts.