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E-raamat: Theory and Technology of Sheet Rolling: Numerical Analysis and Applications

(National Academy of Science of Ukraine, Kiev, Ukraine),
  • Formaat: 494 pages
  • Ilmumisaeg: 26-Oct-2018
  • Kirjastus: CRC Press Inc
  • Keel: eng
  • ISBN-13: 9781351173957
  • Formaat - PDF+DRM
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  • Formaat: 494 pages
  • Ilmumisaeg: 26-Oct-2018
  • Kirjastus: CRC Press Inc
  • Keel: eng
  • ISBN-13: 9781351173957

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Despite significant advances in technology and equipment for rolled steel, the computerization of production processes and the steady increase in production of sheet steel, recent scientific and technological achievements have not been compiled in the special literature and revealed to a wide range of specialists. This book details new approaches, computational techniques, and reliable calculation methods of leaf-rolling modes, forecasting and optimization of the technologies, increasing productivity of the mill and a radical improvement in the quality of steel products.
Introduction ix
1 One-dimensional model of the deformation zone
1(13)
1.1 The deformation zone in the moving coordinate system
1(3)
1.2 Differential equation of rolling
4(3)
1.3 Numerical solution method
7(2)
1.4 Rolling force
9(2)
1.5 The torque in the roll
11(3)
2 Mathematical model of wide-strip hot rolling of steel
14(33)
2.1 Modeling the structure of the steel during hot rolling
14(21)
2.1.1 Model of austenizing steel in heating
14(3)
2.1.2 Mathematical model of the austenitic structure upon deformation under isothermal conditions
17(5)
2.1.3 Features of modelling the parameters of the structure of austenite under isothermal multiple deformation
22(1)
2.1.4 Formation of the austenite structure in isothermal conditions
23(1)
2.1.5 Calculation of isothermal decomposition diagrams of austenite
24(2)
2.1.6 Method of calculation of thermokinetic diagrams of austenite breakdown
26(5)
2.1.7 Evaluation of the model of mechanical properties
31(4)
2.2 Deformation resistance
35(7)
2.3 Strip temperature
42(5)
3 Control of the formation of the microstructure and mechanical properties of rolled steel
47(22)
3.1 Modelling of microstructure and mechanical properties in the rolling mill
50(8)
3.2 Automatic control system of the properties of rolled steel in ShSGP wide-strip hot rolling mill
58(4)
3.3 Special features of production of hot-rolled strip plate for continuous cold rolling mills
62(7)
4 Stability and reliability of the hot rolling process
69(29)
4.1 Increasing the reliability of the analysis of the sheet rolling process
69(4)
4.2 Stability assessment of the quality of sheet rolled products
73(2)
4.3 Effect of heating conditions of slabs on the stability rolling technology for sheets and strips
75(4)
4.4 Reliability of hot strip rolling technology
79(19)
4.4.1 Evaluation of the reliability of hot rolling technology
79(8)
4.4.2 Influence of design features of wide-strip mills on the reliability of the rolling process and the quality of sheet steel
87(11)
5 Asymmetric strip rolling
98(82)
5.1 Features and possibilities of asymmetric rolling
98(9)
5.2 Calculation of process parameters of the asymmetric rolling by the method of slip lines
107(39)
5.2.1 Matrix-operator version of the method of slip lines
107(1)
5.2.2 Basic equations of planar plastic flow
107(4)
5.2.3 Relations along the slip lines
111(2)
5.2.4 Formulation of boundary-value problems
113(3)
5.2.5 The matrix-operator method of constructing slip line fields
116(11)
5.2.6 Construction of the field of slip lines and the velocity hodograph
127(4)
5.2.7 The matrix equation for the asymmetric process
131(4)
5.2.8 Analysis of the results of calculation
135(11)
5.3 Effects of process asymmetry in cold strip rolling
146(18)
5.4 Influence of asymmetry on the rolling process on the texture of steel sheet
164(8)
5.5 Using process asymmetry to determine the friction coefficient in rolling
172(8)
6 Mathematical model of the process of cold rolling of strips in continuous mills
180(30)
6.1 The model of the stationary process
180(18)
6.1.1 Selection of the method for calculating the deformation resistance
180(5)
6.1.2 Investigation of the deformation resistance of steel in the deformation zone
185(6)
6.1.3 Calculation of the friction coefficient in the deformation zone
191(4)
6.1.4 Calculation of the strip temperature in the line of the rolling mill
195(3)
6.2 The model of the non-stationary process
198(12)
6.2.1 The equation of the stand-drive-strip dynamic system
198(3)
6.2.2 Mathematical model of contact stresses in the deformation zone in rolling welded joints
201(4)
6.2.3 Methods for solving the dynamic problem
205(2)
6.2.4 Simulation of the transition process in rolling a welded joint
207(3)
7 Optimisation of the technological conditions of continuous cold rolling of strips
210(31)
7.1 Selection of the criterion and optimisation method
210(4)
7.2 Selection of the value of relative reduction in the final stand of the cold rolling mill
214(4)
7.3 Rolling in knurled rolls
218(1)
7.4 Rolling in `cold' rolls
219(2)
7.5 Special features of the technology of rolling strips with welded joints
221(20)
7.5.1 Effect of the rolling process parameters on strip tension
224(10)
7.5.2 The effect of the speed' in acceleration and deceleration of the rolling mill
234(7)
8 Stability of the technology of cold rolling of strips
241(22)
8.1 Indicators of the instability of the cold rolling process
241(5)
8.2 Calculation of instability parameters of the process
246(5)
8.3 Dynamic loads is drive lines and vibrations in the stands of continuous cold rolling mills
251(12)
9 Features of the rolling method of production of sheet steel
263(116)
9.1 A mathematical model of the stress-strain state of coils of cold rolled strips
263(19)
9.2 Numerical evaluation of the conditions for contact of strip turns in a roll
282(3)
9.3 Welding of strip loops in rolls during metal annealing
285(6)
9.4 Experimental studies of stresses in strip rolls
291(8)
9.5 Effect of process parameters on the winder stress-strain state rolls
299(18)
9.6 Selecting tension modes when winding strips rolls of cold-rolled strips
317(33)
9.7 Stress-strain and temperature condition of hot-rolled strips
350(16)
9.8 Rational technology of cooling and storage of hot-rolled strips
366(13)
10 Skin pass rolling of sheet steel
379(53)
10.1 Theoretical basis of skin pass rolling
379(4)
10.2 Kinematic and power parameters of the skin pass rolling process
383(16)
10.3 Features of technology of skin pass rolling thin strips
399(7)
10.4 Effect of skin pass rolling conditions on the properties of steel
406(4)
10.5 Skin pass rolling of hot-rolled steel
410(6)
10.6 Relationships governing the formation of metal surface microrelief
416(16)
11 Energy saving when rolling strips
432(15)
11.1 Saving energy in wide-strip hot-rolling mills
432(2)
11.2 Reduction of energy consumption in the production of cold rolled steel sheet and tin plate
434(9)
11.3 Thermal insulation and heat saving in rolling mills
443(4)
12 Preventing defects in thin sheet steel
447(23)
12.1 Defect morphology. External features of kinking
448(2)
12.2 Defect formation. Causes and mechanism of kinking
450(5)
12.3 Welding of adjacent turns during the annealing of cold-rolled steel coils
455(9)
12.4 Effect of coiling technology of cold rolled steel and of unwinding of strip rolls on the formation of kinking defects
464(6)
References 470(6)
Index 476
Valery Mazur is a doctor of technical sciences, professor, and corresponding member of the National Academy of Sciences of Ukraine. He works as a Chief Scientific worker of Physical and Technological Institute of Metals and Alloys of National Academy of Sciences of Ukraine where the main direction of scientific activity is the development of the theory of rolling on the basis of modern computing capabilities, development and implementation of energy saving technologies in metallurgy, increasing efficiency and improving the quality of flat-rolled products. He has published more than 350 scientific articles, 20 monographs, over 150 patents for inventions. The most famous book, "Surface Sheet" (1975), "Production of automobile sheet" (1979), "Production of high-quality sheet " (1982), "The theory of rolling (hydrodynamic lubrication effects)" (1989),"Quality Control sheet rent" (1997).



Alexey Nogovitsyn is a doctor of technical sciences, professor. He works as the head of the department for continuous casting and foundry processes and deformation of Physical and Technological Institute of Metals and Alloys, National Academy of Sciences of Ukraine. He is the author of two monographs and more than 100 scientific papers, 20 inventor's certificates. The main direction of his scientific activity is the development of theory and improving the technology of continuous rolling of sheet metal, rolling mills increased productivity, improved quality of hot-rolled and cold-rolled sheet products.