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E-raamat: Coating Application for Piping, Valves and Actuators in Offshore Oil and Gas Industry [Taylor & Francis e-raamat]

(University of Stavanger, Norway)
  • Formaat: 296 pages, 251 Line drawings, black and white; 51 Halftones, black and white; 302 Illustrations, black and white
  • Ilmumisaeg: 14-Sep-2022
  • Kirjastus: CRC Press
  • ISBN-13: 9781003255918
  • Taylor & Francis e-raamat
  • Hind: 170,80 €*
  • * hind, mis tagab piiramatu üheaegsete kasutajate arvuga ligipääsu piiramatuks ajaks
  • Tavahind: 244,00 €
  • Säästad 30%
  • Formaat: 296 pages, 251 Line drawings, black and white; 51 Halftones, black and white; 302 Illustrations, black and white
  • Ilmumisaeg: 14-Sep-2022
  • Kirjastus: CRC Press
  • ISBN-13: 9781003255918
This book looks at the applications of coating in piping, valves and actuators in the offshore oil and gas industry. Providing a key guide for professionals and students alike, it highlights specific coating standards within the industry, including ISO, NORSOK, SSPC and NACE.

In the corrosive environment of a seawater setting, coatings to protect pipes, valves and actuators are essential. This book provides both the theory behind these coatings and practical applications, including case studies from multinational companies. It covers different offshore zones and their corrosivity level alongside the different types of external corrosion, such as stress cracking and hydrogen-induced stress cracking. The key coatings discussed are zinc-rich coatings, thermal spray zinc or aluminum, phenolic epoxy and passive fire protection, with a review of their defects and potential failures. The book also details the role of coating inspectors and explains how to diagnose faults. Case studies from companies such as Aker Solutions, Baker Hughes, Equinor and British Petroleum illustrate the wide range of industrial applications of coating technologies.

This book is of interest to engineers and students in materials, coating, mechanical, piping or petroleum engineering.
Preface xi
Author xiii
Chapter 1 Types of Corrosion in the Offshore Environment
1(50)
1.1 Introduction to the Marine Environment
1(1)
1.2 Offshore Zones
2(3)
1.3 Basics of Corrosion
5(3)
1.4 Offshore Corrosion Types
8(35)
1.4.1 General Corrosion
8(4)
1.4.2 Localized Corrosion
12(1)
1.4.2.1 Crevice Corrosion
12(6)
1.4.2.2 Pitting Corrosion
18(6)
1.4.2.3 Galvanic Corrosion
24(3)
1.4.2.4 Corrosion under Insulation (CUI)
27(5)
1.4.3 Environmental Cracking Corrosion
32(1)
1.4.3.1 Chloride Stress Cracking Corrosion
32(3)
1.4.3.2 HISC Corrosion
35(8)
1.5 Conclusion
43(1)
1.6 Questions and Answers
43(8)
Bibliography
47(4)
Chapter 2 Surface Preparation
51(52)
2.1 Introduction
51(1)
2.2 Initial Surface Conditions
51(1)
2.3 Surface Contaminants
52(7)
2.4 Steelwork
59(10)
2.5 Surface Cleaning Methods
69(27)
2.5.1 Cleaning with Liquid or Gas
70(1)
2.5.1.1 Water Cleaning
70(4)
2.5.1.2 Steam Cleaning
74(1)
2.5.1.3 Emulsion Cleaning
75(1)
2.5.1.4 Alkaline Cleaning
75(1)
2.5.1.5 Organic Solvent Cleaning
75(1)
2.5.1.6 Chemical Cleaning
75(2)
2.5.2 Blast Cleaning
77(4)
2.5.2.1 Blast Cleaning Equipment
81(3)
2.5.2.2 Blast Cleaning Preparation Grades
84(6)
2.5.3 Mechanical Cleaning
90(6)
2.6 Conclusion
96(1)
2.7 Questions and Answers
96(7)
Bibliography
100(3)
Chapter 3 Coating Protection
103(38)
3.1 Coating Definition
103(3)
3.2 Coating Composition
106(5)
3.3 Coating Purposes
111(1)
3.4 Coating Standards and Specifications
112(1)
3.5 NORSOK Coating Standard M-501
113(17)
3.5.1 General Requirements
113(2)
3.5.2 Coating Systems
115(1)
3.5.2.1 Coating System 1: Organic and Inorganic Zinc-Rich Coating
115(5)
3.5.2.2 Coating System 2: Thermal Spray Aluminum or Thermal Spray Zinc
120(3)
3.5.2.3 Coating System 5: Passive Fire Protection Epoxy or Cement
123(3)
3.5.2.4 Coating System 6: Coating on HDG or Phenolic Epoxy
126(3)
3.5.2.5 Coating System 7: Two-Component Epoxy
129(1)
3.6 Coating Health, Safety and Environment (SHE)
130(3)
3.7 Conclusion
133(1)
3.8 Questions and Answers
133(8)
Bibliography
138(3)
Chapter 4 Coating Defects and Inspection
141(40)
4.1 Introduction
141(1)
4.2 Coating Formulation
141(3)
4.3 Coating Defects
144(12)
4.3.1 Run and Sags
144(1)
4.3.2 Orange Peel
145(1)
4.3.3 Blistering
145(2)
4.3.4 Blush (Blushing)
147(1)
4.3.5 Cratering (Pitting)
148(1)
4.3.6 Fish Eyes
148(1)
4.3.7 Chalking
148(1)
4.3.8 Fading
149(1)
4.3.9 Dry Spray
150(1)
4.3.10 Wrinkling
150(1)
4.3.11 Crinkling
150(2)
4.3.12 Swelling
152(1)
4.3.13 Solvent Boil
153(1)
4.3.14 Pinhole and Holiday
153(1)
4.3.15 Delamination
153(2)
4.3.16 Undercutting
155(1)
4.3.17 Cracking
155(1)
4.3.18 Bleeding
155(1)
4.4 Coating Inspection
156(17)
4.4.1 Essence of Coating Inspection and Inspector
156(1)
4.4.2 Coating Checkpoints
157(3)
4.4.3 Inspector Capability Levels
160(2)
4.4.4 Inspection and Test Plan (ITP)
162(1)
4.4.5 Inspection Tools and Methods
163(1)
4.4.5.1 Visual Inspection
163(1)
4.4.5.2 Weather Conditions Measurement
164(2)
4.4.5.3 Soluble Salt Measurement
166(2)
4.4.5.4 Abrasive Contaminant Inspection
168(1)
4.4.5.5 Coating DFT Measurement
169(1)
4.4.5.6 Coating Adhesion Measurement
169(4)
4.4.5.7 Coating Curing Test
173(1)
4.5 Conclusion
173(1)
4.6 Questions and Answers
173(8)
Bibliography
177(4)
Chapter 5 Valve and Actuator Technology for the Offshore Industry
181(62)
5.1 Introduction
181(1)
5.2 Offshore Field Development Options
181(10)
5.2.1 Topside
182(4)
5.2.2 Subsea
186(5)
5.3 Industrial Valves for the Offshore Industry
191(35)
5.3.1 Valves for Topside
191(1)
5.3.1.1 On/Off Valves
191(20)
5.3.1.2 Fluid Control Valves
211(6)
5.3.1.3 Non-Return Valves
217(5)
5.3.1.4 Safety Valves
222(1)
5.3.2 Valves for Subsea
223(3)
5.4 Industrial Actuators for the Offshore Industry
226(10)
5.4.1 Topside Actuators
226(1)
5.4.1.1 Linear Actuators
227(4)
5.4.1.2 Rotary Actuators
231(5)
5.4.2 Subsea Actuators
236(1)
5.5 Conclusion
236(1)
5.6 Questions and Answers
236(7)
Bibliography
241(2)
Chapter 6 Piping, Valves and Actuator Offshore Coating Case Studies
243(46)
6.1 Introduction
243(1)
6.2 Coating Applications for Topside Valves and Actuators
243(29)
6.2.1 Topside Piping and Valve Coating Case Studies
243(1)
6.2.1.1 No Coating on Titanium and Nickel Aluminum Bronze Valve Bodies
243(1)
6.2.1.2 Manual Valve Coating Standardization
244(3)
6.2.1.3 Valve Color Coding in Firefighting Systems
247(1)
6.2.1.4 Fire Nuts versus Insulation Boxes on Valves and Flanges
247(1)
6.2.1.5 Thermal-Spray Coating Thickness Inspection Challenge for Duplex and Super Duplex Materials
248(3)
6.2.1.6 No Coating on Flange Faces
251(1)
6.2.1.7 No Coating on Bolt Holes and Nut-Bearing Areas on Flanged Connections
252(2)
6.2.1.8 No Coating under the Clamp in Mechanical Joints
254(1)
6.2.1.9 Clamp Coating Selection
255(1)
6.2.1.10 Minimizing the Usage of HDG Bolting
256(2)
6.2.1.11 Coating the Valve after the Pressure Test
258(2)
6.2.1.12 Insulation Boxes
260(1)
6.2.1.13 Coating the Valves `Top Flange'
260(1)
6.2.1.14 Using a Stainless Steel 316 Gearbox
261(1)
6.2.1.15 Lack of TSA Coating Adhesion
261(1)
6.2.1.16 Coating to Prevent Cross-Contamination
261(2)
6.2.1.17 Coating and Poor Marking on Valves
263(3)
6.2.1.18 Coating Close to Welded Areas
266(1)
6.2.2 Topside Actuator Coating Case Studies
267(1)
6.2.2.1 Actuator Color-Coding
267(1)
6.2.2.2 Coating the Area under the Actuator End Stopper
268(1)
6.2.2.3 Handwheel Coating for Valves and Electrical Actuators
269(2)
6.2.2.4 Actuator Disassembly from the Valve during Coating
271(1)
6.2.2.5 Passive-Fire Protection around a Double-Acting Hydraulic Actuator
271(1)
6.3 Coating Applications for Subsea Valves and Actuators
272(4)
6.3.1 Subsea Valves
272(1)
6.3.1.1 Subsea Valve Coating
272(2)
6.3.1.2 Subsea Valve ROV Bucket and Position Indicator Coating
274(1)
6.3.1.3 Subsea Valve Bolting
274(2)
6.3.2 Subsea Actuators
276(1)
6.3.2.1 Subsea Actuator Coating
276(1)
6.3.2.2 ROV Override Coating
276(1)
6.4 More Cases and Figures
276(7)
6.5 Conclusion
283(1)
6.6 Questions and Answers
283(6)
Bibliography
288(1)
Index 289
Karan Sotoodeh used to work for Baker Hughes at his last position as a senior / lead valve and actuator engineer in subsea oil and gas industry. He got doctor of philosophy in safety and reliability in mechanical engineering from University of Stavanger in 2021. Karan Sotoodeh has almost 16 years of experience in oil and gas industry mainly with valves, piping, actuators and material engineering. He has written four books about piping, valves and actuators and more than 30 papers in peer-reviewed journals. He has been also selected in international conferences in USA, Germany and China to talk about valves, actuators and piping. Karan Sotoodeh has worked with many valve suppliers in Europe in countries like UK, Italy, France, Germany and Norway. He loves travelling, running and spending time in the nature.