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E-raamat: Handbook of Paper and Paperboard Packaging Technology 2e 2nd Edition [Wiley Online]

Edited by (Consultant in Packaging Technology, London, UK)
  • Formaat: 432 pages
  • Ilmumisaeg: 11-Jan-2013
  • Kirjastus: Wiley-Blackwell
  • ISBN-10: 1118470931
  • ISBN-13: 9781118470930
Teised raamatud teemal:
  • Wiley Online
  • Hind: 232,60 €*
  • * hind, mis tagab piiramatu üheaegsete kasutajate arvuga ligipääsu piiramatuks ajaks
Handbook of Paper and Paperboard Packaging Technology 2e 2nd EditionSuurem pilt
  • Formaat: 432 pages
  • Ilmumisaeg: 11-Jan-2013
  • Kirjastus: Wiley-Blackwell
  • ISBN-10: 1118470931
  • ISBN-13: 9781118470930
Teised raamatud teemal:
Wiley Online e-raamatudRohkem infot Wiley Online kohta
Raamatu kodulehekülg: https://onlinelibrary.wiley.com/doi/book/10.1002/9781118470930
The definitive industry reference on the paper and paperboard packaging sector.

Now in a fully revised and updated second edition, this book discusses all the main types of packaging based on paper and paperboard. It considers the raw materials, the manufacture of paper and paperboard, and the basic properties and features on which packaging made from these materials depends for its appearance and performance. The manufacture of twelve types of paper- and paperboard-based packaging is described, together with their end-use applications and the packaging machinery involved. The importance of pack design is stressed, as well as how these materials offer packaging designers opportunities for imaginative and innovative design solutions. Environmental factors, including resource sustainability, societal and waste management issues are addressed in a dedicated chapter.

The book is directed at readers based in companies which manufacture packaging grades of paper and paperboard, companies involved in the design, printing and production of packaging, and companies which manufacture inks, coatings, adhesives and packaging machinery. It will be essential reading for students of packaging technology and technologists working in food manufacturing who are users of paper and paperboard packaging products.

Praise for the First Edition

This book is a valuable addition to the library of any forward-looking company by providing in-depth coverage of all aspects of packaging which involve the most ecologically acceptable material, namely paper and paperboard.International Journal of Dairy Technology

...a welcome contribution to a field where coverage was previously limited to subject-specific books... or to single chapters in textbooks on broader aspects of packaging technology.Packaging Technology and Science
Contributors xv
Preface xvii
Acknowledgements xix
1 Paper and paperboard - raw materials, processing and properties
1(50)
Daven Chamberlain
Mark J. Kirwan
1.1 Introduction - quantities, pack types and uses
1(5)
1.2 Choice of raw materials and manufacture of paper and paperboard
6(14)
1.2.1 Introduction to raw materials and processing
6(1)
1.2.2 Sources of fibre
7(1)
1.2.3 Fibre separation from wood (pulping)
8(2)
1.2.4 Whitening (bleaching)
10(1)
1.2.5 Recovered fibre
10(1)
1.2.6 Other raw materials
11(1)
1.2.7 Processing of fibre at the paper mill
12(1)
1.2.8 Manufacture on the paper or paperboard machine
13(6)
1.2.9 Finishing
19(1)
1.3 Packaging papers and paperboards
20(5)
1.3.1 Introduction
20(1)
1.3.2 Tissues
20(1)
1.3.3 Greaseproof
20(1)
1.3.4 Glassine
21(1)
1.3.5 Vegetable parchment
21(1)
1.3.6 Label paper
21(1)
1.3.7 Bag papers
21(1)
1.3.8 Sack kraft
22(1)
1.3.9 Impregnated papers
22(1)
1.3.10 Laminating papers
22(1)
1.3.11 Solid bleached board (SBB)
22(1)
1.3.12 Solid unbleached board (SUB)
23(1)
1.3.13 Folding boxboard (FBB)
23(1)
1.3.14 White-lined chipboard (WLC)
24(1)
1.4 Packaging requirements
25(1)
1.5 Technical requirements of paper and paperboard for packaging
26(22)
1.5.1 Requirements of appearance and performance
26(1)
1.5.2 Appearance properties
26(8)
1.5.3 Performance properties
34(14)
1.6 Specifications and quality standards
48(1)
1.7 Conversion factors for substance (basis weight) and thickness measurements
48(3)
References
49(2)
2 Environmental and resource management issues
51(40)
Daven Chamberlain
Mark J. Kirwan
2.1 Introduction
51(2)
2.2 Sustainable development
53(1)
2.3 Forestry
54(7)
2.4 Environmental impact of manufacture and use of paper and paperboard
61(12)
2.4.1 Issues giving rise to environmental concern
61(1)
2.4.2 Energy
62(4)
2.4.3 Water
66(1)
2.4.4 Chemicals
67(1)
2.4.5 Transport
68(1)
2.4.6 Manufacturing emissions to air, water and solid waste
68(5)
2.5 Used packaging in the environment
73(6)
2.5.1 Introduction
73(1)
2.5.2 Waste minimisation
74(1)
2.5.3 Waste management options
74(5)
2.6 Life cycle assessment
79(2)
2.7 Carbon footprint
81(3)
2.7.1 Carbon sequestration in forests
81(1)
2.7.2 Carbon stored in forest products
82(1)
2.7.3 Greenhouse gas emissions from forest product manufacturing facilities
82(1)
2.7.4 Greenhouse gas emissions associated with producing fibre
83(1)
2.7.5 Greenhouse gas emissions associated with producing other raw materials/fuels
83(1)
2.7.6 Greenhouse gas emissions associated with purchased electricity, steam and heat, and hot and cold water
83(1)
2.7.7 Transport-related greenhouse gas emissions
83(1)
2.7.8 Emissions associated with product use
83(1)
2.7.9 Emissions associated with product end of life
83(1)
2.7.10 Avoided emissions and offsets
83(1)
2.8 Conclusion
84(7)
References
86(5)
3 Paper-based flexible packaging
91(34)
Jonathan Fowle
Mark J. Kirwan
3.1 Introduction
91(3)
3.2 Packaging needs which are met by paper-based flexible packaging
94(5)
3.2.1 Printing
94(1)
3.2.2 Provision of a sealing system
95(1)
3.2.3 Provision of barrier properties
95(4)
3.3 Manufacture of paper-based flexible packaging
99(10)
3.3.1 Printing and varnishing
99(1)
3.3.2 Coating
100(5)
3.3.3 Lamination
105(4)
3.4 Medical packaging
109(5)
3.4.1 Introduction to paper-based medical flexible packaging
109(3)
3.4.2 Sealing systems
112(1)
3.4.3 Typical paper-based medical packaging structures
113(1)
3.5 Packaging machinery used with paper-based flexible packaging
114(4)
3.6 Paper-based cap liners (wads) and disphragms
118(1)
3.6.1 Pulpboard disc
119(1)
3.6.2 Induction-sealed disc
119(1)
3.7 Tea and coffee packaging
119(2)
3.8 Sealing tapes
121(1)
3.9 Paper cushioning
121(4)
References
123(1)
Websites
123(2)
4 Paper labels
125(44)
Michael Fairley
4.1 Introduction
125(3)
4.2 Types of labels
128(8)
4.2.1 Glue-applied paper labels
128(2)
4.2.2 Pressure-sensitive labels
130(3)
4.2.3 In-mould labels
133(1)
4.2.4 Plastic shrink-sleeve labels
134(1)
4.2.5 Stretch-sleeve labels
135(1)
4.2.6 Wrap-around film labels
135(1)
4.2.7 Other labelling techniques
136(1)
4.3 Label adhesives
136(3)
4.3.1 Adhesive types
137(1)
4.3.2 Label adhesive performance
138(1)
4.4 Factors in the selection of labels
139(1)
4.5 Nature and function of labels
140(5)
4.5.1 Primary labels
140(1)
4.5.2 Secondary labels
141(1)
4.5.3 Logistics labels
141(1)
4.5.4 Special application or purpose labels
142(1)
4.5.5 Smart, smart-active and smart-intelligent labels
142(2)
4.5.6 Functional labels
144(1)
4.5.7 Recent developments
144(1)
4.6 Label printing and production
145(11)
4.6.1 Letterpress printing
146(2)
4.6.2 Flexography
148(1)
4.6.3 Lithography
149(1)
4.6.4 Gravure
150(1)
4.6.5 Screen process
151(1)
4.6.6 Hot-foil blocking/stamping process
152(1)
4.6.7 Variable information printing (VIP), electronically originated
153(2)
4.6.8 Digital printing
155(1)
4.7 Print finishing techniques
156(1)
4.7.1 Lacquering
156(1)
4.7.2 Bronzing
156(1)
4.7.3 Embossing
156(1)
4.8 Label finishing
156(3)
4.8.1 Introduction
156(1)
4.8.2 Straight cutting
157(1)
4.8.3 Die-cutting
157(2)
4.8.4 Handling and storage
159(1)
4.9 Label application, labelling and overprinting
159(4)
4.9.1 Introduction
159(1)
4.9.2 Glue-applied label applicators
160(1)
4.9.3 Self-adhesive label applicators
160(1)
4.9.4 Shrink-sleeve label applicators
161(1)
4.9.5 Stretch-sleeve label applicators
162(1)
4.9.6 In-mould label applicators
162(1)
4.9.7 Modular label applicators
163(1)
4.10 Label legislation, regulations and standards
163(1)
4.10.1 Acts of Parliament
163(1)
4.10.2 EC regulations and directives
163(1)
4.10.3 Standards
164(1)
4.11 Specifications, quality control and testing
164(3)
4.11.1 Introduction
164(1)
4.11.2 Testing methods for self-adhesive labels
165(1)
4.11.3 Testing methods for wet-glue labels
165(2)
4.12 Waste and environmental issues
167(2)
Websites
168(1)
5 Paper bags
169(14)
Smith Anderson
5.1 Introduction
169(1)
5.1.1 Paper bags and the environment
170(1)
5.2 Types of paper bags and their uses
170(5)
5.2.1 Types of paper bag
170(1)
5.2.2 Flat and satchel
170(2)
5.2.3 Strip window bags
172(1)
5.2.4 Self-opening satchel bags (SOS bags)
172(2)
5.2.5 SOS carrier bags with or without handles
174(1)
5.3 Types of paper used
175(2)
5.3.1 Kraft paper - the basic grades
175(1)
5.3.2 Grease-resistant and greaseproof papers
176(1)
5.3.3 Vacuum dust bag papers
176(1)
5.3.4 Paper for medical use and sterilisation bags
176(1)
5.3.5 Wet-strength kraft
176(1)
5.3.6 Recycled kraft
176(1)
5.3.7 Coated papers
176(1)
5.3.8 Laminations
177(1)
5.3.9 Speciality papers
177(1)
5.3.10 Weights of paper
177(1)
5.4 Principles of manufacture
177(2)
5.4.1 Glue-seal bags
177(1)
5.4.2 Heat-seal bags
178(1)
5.4.3 Printing on bag-making machines
178(1)
5.4.4 Additional processes on bag-making machines
178(1)
5.4.5 Additional operations after bag making
179(1)
5.5 Performance testing
179(1)
5.5.1 Paper
179(1)
5.5.2 Paper bags
179(1)
5.6 Printing methods and inks
180(1)
5.6.1 Printing methods
180(1)
5.6.2 Inks
181(1)
5.7 Conclusion
181(2)
5.7.1 Development of the paper bag industry
181(1)
5.7.2 The future
181(1)
Reference
182(1)
Websites
182(1)
6 Composite cans
183(22)
Catherine Romaine Henderson
6.1 Introduction
183(2)
6.2 Composite can (container)
185(2)
6.2.1 Definition
185(1)
6.2.2 Manufacturing methods
185(2)
6.3 Historical background
187(2)
6.4 Early applications
189(1)
6.5 Applications today by market segmentation
189(1)
6.6 Designs available
190(4)
6.6.1 Shape
190(1)
6.6.2 Size
190(1)
6.6.3 Consumer preferences
190(1)
6.6.4 Clubstore/institutional
190(1)
6.6.5 Other features
191(1)
6.6.6 Opening/closing systems
191(3)
6.7 Materials and methods of construction
194(3)
6.7.1 The liner
195(1)
6.7.2 The paperboard body
196(1)
6.7.3 Labels
197(1)
6.7.4 Nitrogen flushing
197(1)
6.8 Printing and labelling options
197(3)
6.8.1 Introduction
197(1)
6.8.2 Flexographic
197(1)
6.8.3 Rotogravure
198(1)
6.8.4 Lithography (litho/offset) printing
199(1)
6.8.5 Labelling options
199(1)
6.9 Environment and waste management issues
200(1)
6.9.1 Introduction
200(1)
6.9.2 Local recycling considerations
200(1)
6.10 Future trends in design and application
200(1)
6.10.1 Introduction
200(1)
6.10.2 Increase barrier performance of paper-bottom canisters
201(1)
6.10.3 Totally repulpable can
201(1)
6.10.4 Non-paper-backed liner
201(1)
6.10.5 Film label
201(1)
6.10.6 Killer paper
201(1)
6.11 Glossary of composite can-related terms
201(4)
References
203(1)
Websites
203(2)
7 Fibre drums
205(12)
Fibrestar Drums
7.1 Introduction
205(2)
7.2 Raw material
207(1)
7.3 Production
208(4)
7.3.1 Sidewall
208(2)
7.3.2 Drum base
210(1)
7.3.3 Lid
210(2)
7.4 Performance
212(2)
7.5 Decoration, stacking and handling
214(1)
7.6 Waste management
215(1)
7.7 Summary of the advantages of fibre drums
215(1)
7.8 Specifications and standards
216(1)
References
216(1)
Websites
216(1)
8 Multiwall paper sacks
217(36)
Mondi Industrial Bags, Vienna, Austria
8.1 Introduction
217(1)
8.2 Sack designs
218(8)
8.2.1 Types of sacks
218(5)
8.2.2 Valve design
223(2)
8.2.3 Sewn closures
225(1)
8.3 Sack materials
226(6)
8.3.1 Sack body material
226(4)
8.3.2 Ancillary materials
230(2)
8.4 Testing and test methods
232(5)
8.4.1 Sack materials
232(3)
8.4.2 Sack testing
235(2)
8.5 Weighing, filling and closing systems
237(11)
8.5.1 Open mouth sacks
238(3)
8.5.2 Valve sacks
241(4)
8.5.3 Sack identification
245(2)
8.5.4 Sack flattening and shaping
247(1)
8.5.5 Baling systems
247(1)
8.6 Standards and manufacturing tolerances
248(2)
8.6.1 Standards
248(1)
8.6.2 Manufacturing tolerances
248(2)
8.7 Environmental position
250(3)
References
251(1)
Useful contacts
251(1)
Websites
251(2)
9 Rigid boxes
253(12)
Michael Jukes
9.1 Overview
253(1)
9.2 Rigid box styles (design freedom)
254(2)
9.3 Markets for rigid boxes
256(1)
9.4 Materials
256(1)
9.4.1 Board and paper
256(1)
9.4.2 Adhesives
257(1)
9.4.3 Print
257(1)
9.5 Design principles
257(1)
9.6 Material preparation
258(1)
9.7 Construction
259(4)
9.7.1 Four-drawer box
261(2)
9.8 Conclusion
263(2)
References
263(1)
Websites
263(2)
10 Folding cartons
265(48)
Mark J. Kirwan
10.1 Introduction
265(2)
10.2 Paperboard used to make folding cartons
267(1)
10.3 Carton design
268(9)
10.3.1 Surface design
268(1)
10.3.2 Structural design
269(8)
10.4 Manufacture of folding cartons
277(19)
10.4.1 Printing
277(3)
10.4.2 Cutting and creasing
280(7)
10.4.3 Creasing and folding
287(5)
10.4.4 Embossing
292(1)
10.4.5 Hot-foil stamping
293(1)
10.4.6 Gluing
294(1)
10.4.7 Specialist conversion operations
295(1)
10.5 Packaging operation
296(7)
10.5.1 Speed and efficiency
296(1)
10.5.2 Side seam-glued cartons
297(1)
10.5.3 Erection of flat carton blanks
298(2)
10.5.4 Carton storage
300(1)
10.5.5 Runnability and packaging line efficiency
300(3)
10.6 Distribution and storage
303(3)
10.7 Point of sale, dispensing, etc.
306(1)
10.8 Consumer use
307(4)
10.9 Conclusion
311(2)
References
311(1)
Suggested further reading
312(1)
Websites
312(1)
11 Corrugated fibreboard packaging
313(28)
Arnoud Dekker
11.1 Introduction
313(5)
11.1.1 Overview
313(1)
11.1.2 Structure of corrugated fibreboard
313(2)
11.1.3 Types of corrugated fibreboard packaging
315(2)
11.1.4 History of corrugated fibreboard
317(1)
11.2 Functions
318(3)
11.2.1 Overview functions
318(1)
11.2.2 Corrugated fibreboard packaging production
318(1)
11.2.3 Packing lines
319(1)
11.2.4 Palletisation and logistic chain
319(1)
11.2.5 Communication
320(1)
11.2.6 Retail-ready
320(1)
11.2.7 Product safety
320(1)
11.2.8 Recycling and sustainability
321(1)
11.3 Board properties and test methods
321(5)
11.3.1 Overview of board properties and test methods
321(2)
11.3.2 Box tests
323(1)
11.3.3 Pallet tests
324(1)
11.3.4 Predictions
324(2)
11.4 Manufacturing
326(9)
11.4.1 Overview
326(1)
11.4.2 Paper production
326(2)
11.4.3 Corrugated board production
328(2)
11.4.4 Corrugated fibreboard converting
330(3)
11.4.5 Corrugated fibreboard printing
333(2)
11.4.6 Customer packing lines
335(1)
11.4.7 Good manufacturing practice
335(1)
11.5 Corrugated fibreboard and sustainability
335(6)
11.5.1 Sustainable sourcing of raw materials
336(1)
11.5.2 Sustainable production
337(1)
11.5.3 Sustainable packaging design
337(1)
11.5.4 Sustainable supply chain
338(1)
References
338(1)
Websites
338(1)
Suggested further reading
339(2)
12 Solid board packaging
341(12)
Mark J. Kirwan
12.1 Overview
341(1)
12.2 Pack design
342(3)
12.3 Applications
345(5)
12.3.1 Horticultural produce
345(1)
12.3.2 Meat and poultry
346(1)
12.3.3 Fish
346(1)
12.3.4 Beer (glass bottles and cans)
346(1)
12.3.5 Dairy products
346(1)
12.3.6 Footwear
346(1)
12.3.7 Laundry
346(1)
12.3.8 Engineering
346(1)
12.3.9 Export packaging
347(1)
12.3.10 Luxury packaging
347(1)
12.3.11 Slip sheets
347(1)
12.3.12 Partitions (divisions, fitments and pads)
348(2)
12.3.13 Recycling boxes
350(1)
12.3.14 Bag-in-box liquid containers
350(1)
12.3.15 Shelf-ready packaging
350(1)
12.4 Materials
350(1)
12.5 Water and water-vapour resistance
350(1)
12.6 Printing and conversion
351(1)
12.6.1 Printing
351(1)
12.6.2 Cutting and creasing
352(1)
12.7 Packaging operation
352(1)
12.8 Waste management
352(1)
12.9 Good manufacturing practice
352(1)
Reference
352(1)
Websites
352(1)
13 Paperboard-based liquid packaging
353(32)
Mark J. Kirwan
13.1 Introduction
353(4)
13.2 Packaging materials
357(3)
13.2.1 Paperboard
357(1)
13.2.2 Barriers and heat-sealing layers
358(2)
13.3 Printing and converting
360(1)
13.3.1 Reel-to-reel converting for reel-fed form, fill, seal packaging
360(1)
13.3.2 Reel-to-sheet converting for supplying printed carton blanks for packing
361(1)
13.3.3 Sheet-fed for bag-in-box
361(1)
13.4 Carton designs
361(8)
13.4.1 Gable top
362(1)
13.4.2 Pyramid shape
362(1)
13.4.3 Brick shape
363(1)
13.4.4 Pouch
364(1)
13.4.5 Wedge
364(1)
13.4.6 Multifaceted design
365(1)
13.4.7 Bottle shapes
365(1)
13.4.8 Round cross section
365(2)
13.4.9 Bottom profile for gable top carton
367(1)
13.4.10 Bag-in-box
368(1)
13.5 Opening, reclosure and tamper evidence
369(5)
13.6 Aseptic processing
374(1)
13.7 Post-packaging sterilisation
375(1)
13.8 Transit packaging
376(2)
13.9 Applications for paperboard-based liquid packaging
378(1)
13.10 Environmental issues
378(4)
13.10.1 Resource reduction
379(1)
13.10.2 Life-cycle assessment
379(2)
13.10.3 Recovery and recycling
381(1)
13.11 Systems approach
382(3)
References
382(1)
Suggested further reading
383(1)
Websites
383(2)
14 Moulded pulp packaging
385(8)
Cullen Packaging Ltd., Glasgow, UK
14.1 Introduction
385(1)
14.2 Applications
385(3)
14.3 Raw materials
388(1)
14.4 Production
389(2)
14.5 Product drying
391(1)
14.6 Printing/decoration
392(1)
14.7 Conclusion
392(1)
Website
392(1)
Appendix: Checklist for a packaging development brief
393(6)
Reference
398(1)
Further reading
398(1)
Index 399
Mark J. Kirwan is a Packaging and Paper Specialist with extensive experience in the paper and packaging industries. He is a Fellow of the Packaging Society, and is based in London, UK.

 
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