| Preface |
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xi | |
| Acknowledgments |
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xiii | |
| Introduction |
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xv | |
| Authors |
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xix | |
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Chapter 1 Milling and Charging |
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1 | (4) |
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1 | (1) |
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2 | (3) |
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5 | (4) |
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PK Blender Manufacturing Process |
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6 | (1) |
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6 | (1) |
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7 | (1) |
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7 | (1) |
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7 | (1) |
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8 | (1) |
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Laboratory Analysis of Granulation |
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8 | (1) |
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Critical Elements of the Process |
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8 | (1) |
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9 | (10) |
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Core Compression Manufacturing Process |
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13 | (1) |
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Line Preparation and Sign-Off |
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13 | (1) |
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Laboratory Analysis of Cores |
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14 | (5) |
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19 | (2) |
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Sub-coating Manufacturing Process |
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19 | (1) |
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Critical Elements and Trouble Shooting |
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20 | (1) |
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Chapter 5 Membrane Coating |
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21 | (8) |
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Membrane-Coating Manufacturing Process: For Acetone-Based Solutions |
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23 | (1) |
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Critical Elements of Coating Process |
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24 | (1) |
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24 | (1) |
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Membrane-Coating Manufacturing Process: For Methylene Chloride-Based Solution |
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25 | (4) |
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29 | (6) |
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32 | (1) |
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Critical Elements of the Drilling Process |
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33 | (2) |
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35 | (2) |
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Laboratory Analysis of Cores |
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36 | (1) |
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37 | (4) |
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38 | (1) |
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39 | (1) |
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39 | (1) |
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Critical Elements and Trouble Shooting |
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39 | (2) |
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41 | (4) |
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Chapter 10 Sorting and Packing |
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45 | (4) |
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Critical Elements of the Sorting Process |
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46 | (1) |
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47 | (2) |
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Chapter 11 Capsule Filling |
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49 | (6) |
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Chapter 12 Safe Handling of APIs and Drugs |
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55 | (24) |
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56 | (1) |
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57 | (1) |
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57 | (1) |
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Personal Protective Equipment (PPE) |
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57 | (1) |
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57 | (3) |
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60 | (4) |
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64 | (2) |
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66 | (1) |
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Industrial Hygiene (IH) Monitoring Guidelines |
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67 | (1) |
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67 | (3) |
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70 | (1) |
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Data Interpretation and Handling |
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70 | (1) |
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71 | (1) |
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72 | (1) |
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Cleaning of Glove Boxes and Biosafety Cabinets |
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72 | (1) |
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72 | (1) |
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73 | (1) |
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73 | (1) |
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Personal Protective Equipment Requirements |
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74 | (1) |
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74 | (1) |
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Cleaning and Decontamination |
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74 | (1) |
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Maintenance, Service, and Certification of BSCs |
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75 | (1) |
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75 | (1) |
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Facility/Infrastructure Considerations: Laboratory Operations |
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76 | (1) |
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Facility/Infrastructure Considerations: Production and Pilot Plant Operations |
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76 | (1) |
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Containment Control Guidelines/Engineering Matrix: Laboratory Operations |
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76 | (1) |
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76 | (1) |
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Containment Control Guidelines/Engineering Matrix: Production and Pilot Plant Operations |
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77 | (1) |
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77 | (2) |
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Chapter 13 Data Integrity Compliance |
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79 | (4) |
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Process/Procedure: Inventory of Systems |
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81 | (1) |
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Process/Procedure: Determination of 21 CFR Part 11/Data Integrity Applicability |
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81 | (1) |
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Process/Procedure: 21 CFR Coverage Assessment |
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81 | (1) |
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Process/Procedure: 21 CFR Part 11/Data Integrity Gap Analysis |
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81 | (2) |
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Chapter 14 Guidelines for Statistical Procedure |
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83 | (12) |
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Process Capability Analysis |
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84 | (2) |
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86 | (1) |
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87 | (1) |
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Attribute and Variable Sampling Plans |
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87 | (1) |
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Variable Sampling Plans: ANSI Z1.9 |
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87 | (1) |
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88 | (2) |
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Transformation of Non-normal Data (Normalization) |
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90 | (1) |
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90 | (1) |
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Failure Mode and Effect Analysis (FMEA) |
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90 | (2) |
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Calculating or Recalculating Control Limits |
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92 | (3) |
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95 | (10) |
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Contingency Plan/Disaster Recovery |
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104 | (1) |
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Chapter 16 Clean-In-Place (CIP) Systems |
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105 | (10) |
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106 | (1) |
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Mix Tank and Discharge Piping |
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106 | (1) |
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106 | (1) |
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106 | (1) |
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Product and Process User Requirements |
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107 | (1) |
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Process Quality Requirements |
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107 | (1) |
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Process Parameter Requirements |
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107 | (1) |
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Installation User Requirements |
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108 | (3) |
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111 | (1) |
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112 | (1) |
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112 | (1) |
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Equipment Alarms and Warnings |
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112 | (1) |
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112 | (1) |
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112 | (1) |
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113 | (1) |
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Material/Waste Movement Requirements |
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113 | (1) |
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113 | (1) |
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Training and Documentation Requirements |
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113 | (2) |
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Chapter 17 Cleaning Validation |
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115 | (12) |
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New Products and Product Changes |
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117 | (1) |
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Cleaning Processes and Changes |
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117 | (1) |
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Risk Assessment/Matrix Approach |
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117 | (1) |
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118 | (1) |
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Cleaning Processes (Manual and Automated) |
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118 | (1) |
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Critical Process Parameters/Critical Quality Attributes |
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119 | (1) |
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Cleaning Validation Life Cycle: Cleaning Method Development |
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119 | (1) |
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Strategy for Process Controls |
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120 | (1) |
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Worst-Case Identification: Product/Component |
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120 | (1) |
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120 | (1) |
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Validation Tests/Inspections: Visual Inspection |
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121 | (1) |
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121 | (1) |
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121 | (1) |
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122 | (1) |
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122 | (1) |
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122 | (1) |
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122 | (1) |
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122 | (1) |
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122 | (1) |
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122 | (1) |
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123 | (1) |
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123 | (1) |
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123 | (1) |
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Cleaning Agents/Sanitizer Validation Studies |
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123 | (1) |
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124 | (1) |
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125 | (1) |
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125 | (1) |
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Additional Hold Times/Cleaning Frequencies |
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125 | (1) |
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Continuous Process Verification |
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125 | (1) |
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125 | (2) |
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Chapter 18 Manufacturing Process Validation |
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127 | (8) |
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Chapter 19 Risk-Based Life Cycle Management |
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135 | (14) |
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140 | (1) |
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Essential Requirements (Requirements List) |
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140 | (1) |
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Linkage Document (Trace Matrix): Historical Document |
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140 | (1) |
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Process Failure Mode and Effects Analysis (pFMEA) |
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141 | (1) |
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141 | (1) |
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Assessment of Process Flow Diagram/pFMEA/Control Plan Documents |
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142 | (1) |
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Assessment of Test Method Validation Documents |
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142 | (1) |
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Assessment of Process Validation and Manufacturing Instruction Documents |
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142 | (1) |
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143 | (1) |
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Production Process Data Collection (PPDC) |
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144 | (1) |
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Assessment of Risk Controls (Control Strategy) |
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145 | (1) |
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Maintaining "Living Documents" Updates to the Play book Documentation |
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146 | (1) |
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147 | (1) |
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Playbook Updates/Approvals (Live System) |
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147 | (1) |
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147 | (2) |
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Chapter 20 pFMEA Manufacturing Procedure |
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149 | (4) |
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Chapter 21 Analytical Methods Development, Validation, and Transfer |
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153 | (18) |
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154 | (1) |
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155 | (1) |
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Guidelines: Formulating Mobile Phases for Various Reversed Phase HPLC Columns |
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155 | (6) |
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Case Study: HPLC Columns Comparison |
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161 | (2) |
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163 | (1) |
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High Efficiency and Symmetrical Peaks |
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163 | (2) |
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Universal Reversed-Phase HPLC Column Simplifies Method Development |
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165 | (1) |
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HPLC Troubleshooting and Guide |
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166 | (1) |
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167 | (1) |
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168 | (1) |
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Getting the Most from Analytical Column |
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168 | (1) |
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Solving Detector Problems |
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168 | (1) |
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168 | (1) |
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169 | (1) |
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169 | (1) |
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Restoring Column's Performance |
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169 | (1) |
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Nonbonded Silica Columns Exposed to Polar Solvent |
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169 | (1) |
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Performance Evaluation Mixes for HPLC Columns |
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169 | (1) |
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Preventing and Solving Common Hardware Problems |
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170 | (1) |
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170 | (1) |
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Unclogging the Column Frit |
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170 | (1) |
| Appendix I API Terms |
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171 | (2) |
| Appendix II Impurities -- FDA Directive |
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173 | (6) |
| References |
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179 | (2) |
| Bibliography |
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181 | (4) |
| Index |
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185 | |