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E-raamat: Handbook of Gasification Technology - Science, Processes, and Applications: Science, Processes, and Applications [Wiley Online]

(CD-WINC, Laramie, Wyoming)
  • Formaat: 544 pages
  • Ilmumisaeg: 24-Jul-2020
  • Kirjastus: Wiley-Scrivener
  • ISBN-10: 1118773977
  • ISBN-13: 9781118773970
  • Wiley Online
  • Hind: 276,96 €*
  • * hind, mis tagab piiramatu üheaegsete kasutajate arvuga ligipääsu piiramatuks ajaks
  • Formaat: 544 pages
  • Ilmumisaeg: 24-Jul-2020
  • Kirjastus: Wiley-Scrivener
  • ISBN-10: 1118773977
  • ISBN-13: 9781118773970
"Gasification is one of the most important advancements that has ever occurred in energy production. Using this technology, for example, coal can be gasified into a product that has roughly half the carbon footprint of coal. On a large scale, gasification could be considered a revolutionary development, not only prolonging the life of carbon-based fuels, but making them "greener" and cleaner. As long as much of the world still depends on fossil fuels, gasification will be an environmentally friendlier choice for energy production. But gasification is not just used for fossil fuels. Waste products that would normally be dumped into landfills or otherwise disposed of can be converted into energy through the process of gasification. The same is true of biofeedstocks and other types of feedstocks, thus making another argument for the widespread use of gasification. The Handbook of Gasification Technology covers all aspects of the gasification, in a "one-stop shop," from the basic science of gasification and why it is needed to the energy sources, processes, chemicals, materials, and machinery used in the technology. Whether a veteran engineer or scientist using it as a reference or a professor using it as a textbook, this outstanding new volume is a must-have for any library"--

Gasification is one of the most important advancements that has ever occurred in energy production.  Using this technology, for example, coal can be gasified into a product that has roughly half the carbon footprint of coal.  On a large scale, gasification could be considered a revolutionary development, not only prolonging the life of carbon-based fuels, but making them “greener” and cleaner.  As long as much of the world still depends on fossil fuels, gasification will be an environmentally friendlier choice for energy production.

But gasification is not just used for fossil fuels.  Waste products that would normally be dumped into landfills or otherwise disposed of can be converted into energy through the process of gasification.  The same is true of biofeedstocks and other types of feedstocks, thus making another argument for the widespread use of gasification.

The Handbook of Gasification Technology covers all aspects of the gasification, in a “one-stop shop,” from the basic science of gasification and why it is needed to the energy sources, processes, chemicals, materials, and machinery used in the technology.  Whether a veteran engineer or scientist using it as a reference or a professor using it as a textbook, this outstanding new volume is a must-have for any library.

Preface xiv
Part 1: Synthesis Gas Production 1(140)
1 Energy Sources and Energy Supply
3(32)
1.1 Introduction
3(3)
1.2 Typical Energy Sources
6(5)
1.2.1 Natural Gas and Natural Gas Hydrates
6(1)
1.2.2 The Crude Oil Family
7(3)
1.2.3 Extra Heavy Crude Oil and Tar Sand Bitumen
10(1)
1.3 Other Energy Sources
11(11)
1.3.1 Coal
12(2)
1.3.2 Oil Shale
14(2)
1.3.3 Biomass
16(3)
1.3.4 Solid Waste
19(3)
1.4 Energy Supply
22(3)
1.4.1 Economic Factors
22(1)
1.4.2 Geopolitical Factors
22(1)
1.4.3 Physical Factors
23(1)
1.4.4 Technological Factors
24(1)
1.5 Energy Independence
25(4)
References
29(6)
2 Overview of Gasification
35(32)
2.1 Introduction
35(3)
2.2 Gasification Processes
38(3)
2.2.1 Processes
40(1)
2.3 Feedstocks
41(11)
2.3.1 Influence of Feedstock Quality
48(2)
2.3.2 Feedstock Preparation
50(3)
2.3.2.1 Crushing/Sizing/Drying
51(1)
2.3.2.2 Pelletizing and Briquetting
51(1)
2.4 Power Generation
52(1)
2.5 Synthetic-Fuel Production
53(5)
2.5.1 Gaseous Products
54(2)
2.5.1.1 Synthesis Gas
54(1)
2.5.1.2 Low Btu Gas
55(1)
2.5.1.3 Medium Btu Gas
55(1)
2.5.1.4 High Heat-Content Gas
56(1)
2.5.2 Liquid Fuels
56(1)
2.5.3 Tar
57(1)
2.6 Advantages and Limitations
58(2)
2.7 Market Developments and Outlook
60(2)
References
62(5)
3 Gasifier Types- Designs and Engineering
67(40)
3.1 Introduction
67(1)
3.2 Gasifier Types
68(15)
3.2.1 Fixed Bed Gasifier
72(3)
3.2.2 Fluid Bed Gasifier
75(3)
3.2.3 Entrained Bed Gasifier
78(1)
3.2.4 Molten Salt Gasifier
79(1)
3.2.5 Plasma Gasifier
80(2)
3.2.6 Slagging Gasifier
82(1)
3.2.7 Other Types
83(1)
3.3 Designs
83(9)
3.3.1 General Design Aspects
84(1)
3.3.2 Chemical and Physical Aspects
85(5)
3.3.2.1 Chemical Aspects
85(1)
3.3.2.2 Influence of Feedstock Quality
86(2)
3.3.2.3 Mineral Matter Content
88(1)
3.3.2.4 Mixed Feedstocks
89(1)
3.3.2.5 Moisture Content
89(1)
3.3.3 Physical Effects
90(2)
3.3.3.1 Bulk Density
90(1)
3.3.3.2 Char Gasification
90(1)
3.3.3.3 Devolatilization and Volatile Matter Production
91(1)
3.3.3.4 Particle Size and Distribution
92(1)
3.4 Mechanism
92(4)
3.4.1 Primary Gasification
93(1)
3.4.2 Secondary Gasification
93(1)
3.4.3 Hydrogasification
94(1)
3.4.4 Catalytic Gasification
95(1)
3.5 Energy Balance
96(1)
3.6 Gasifier-Feedstock Compatibility
97(2)
3.6.1 Feedstock Reactivity
97(1)
3.6.2 Energy Content
98(1)
3.7 Products
99(4)
3.7.1 Gases
100(2)
3.7.2 Tar
102(1)
References
103(4)
4 Chemistry, Thermodynamics, and Kinetics
107(34)
4.1 Introduction
107(1)
4.2 Chemistry
108(16)
4.2.1 Pretreatment
109(1)
4.2.2 Gasification Reactions
110(12)
4.2.2.1 Primary Gasification
113(1)
4.2.2.2 Secondary Gasification
114(3)
4.2.2.3 Water Gas Shift Reaction
117(1)
4.2.2.4 Carbon Dioxide Gasification
118(1)
4.2.2.5 Hydrogasification
119(1)
4.2.2.6 Methanation
120(1)
4.2.2.7 Catalytic Gasification
121(1)
4.2.2.8 Effect of Process Parameters
122(1)
4.2.3 Physical Effects
122(2)
4.3 Thermodynamics and Kinetics
124(4)
4.3.1 Thermodynamics
126(1)
4.3.2 Kinetics
127(1)
4.4 Products
128(10)
4.4.1 Gaseous Products
131(4)
4.4.1.1 Low Btu Gas
132(1)
4.4.1.2 Medium Btu Gas
133(1)
4.4.1.3 High Btu Gas
134(1)
4.4.1.4 Synthesis Gas
134(1)
4.4.2 Liquid Products
135(1)
4.4.3 Tar
136(1)
4.4.4 Soot
136(1)
4.4.5 Char
137(1)
4.4.6 Slag
138(1)
References
138(3)
Part 2: Process Feedstocks 141(180)
5 Coal Gasification
143(30)
5.1 Introduction
143(4)
5.2 Coal Types and Reactions
147(5)
5.2.1 Types
148(1)
5.2.2 Reactions
149(2)
5.2.3 Properties
151(1)
5.3 Processes
152(8)
5.3.1 Coal Devolatilization
154(1)
5.3.2 Char Gasification
154(1)
5.3.3 Gasification Chemistry
155(1)
5.3.4 Other Process Options
156(2)
5.3.4.1 Hydrogasification
157(1)
5.3.4.2 Catalytic Gasification
157(1)
5.3.4.3 Plasma Gasification
158(1)
5.3.5 Process Optimization
158(2)
5.4 Product Quality
160(4)
5.4.1 Low Btu Gas
160(1)
5.4.2 Medium Btu Gas
161(1)
5.4.3 High Btu Gas
161(1)
5.4.4 Methane
162(1)
5.4.5 Hydrogen
162(1)
5.4.6 Other Products
163(1)
5.5 Chemicals Production
164(4)
5.5.1 Coal Tar Chemicals
164(2)
5.5.2 Fischer-Tropsch Chemicals
166(11)
5.5.2.1 Fischer-Tropsch Catalysts
167(1)
5.5.2.2 Product Distribution
168(1)
5.6 Advantages and Limitations
168(1)
References
169(4)
6 Gasification of Viscous Feedstock
173(28)
6.1 Introduction
173(4)
6.2 Viscous Feedstocks
177(11)
6.2.1 Crude Oil Resids
178(2)
6.2.2 Heavy Crude Oil
180(1)
6.2.3 Extra Heavy Crude Oil
180(1)
6.2.4 Tar Sand Bitumen
181(1)
6.2.5 Other Feedstocks
182(6)
6.2.5.1 Crude Oil Coke
183(2)
6.2.5.2 Solvent Deasphalter Bottoms
185(2)
6.2.5.3 Asphalt, Tar, and Pitch
187(1)
6.3 Gas Production
188(5)
6.3.1 Partial Oxidation Technology
189(3)
6.3.1.1 Shell Gasification Process
191(1)
6.3.1.2 Texaco Process
191(1)
6.3.1.3 Phillips Process
192(1)
6.3.2 Catalytic Partial Oxidation
192(1)
6.4 Products
193(2)
6.4.1 Gas Purification and Quality
194(1)
6.4.2 Process Optimization
195(1)
6.5 Advantages and Limitations
195(3)
References
198(3)
7 Gasification of Biomass
201(48)
7.1 Introduction
201(4)
7.2 Biomass Types and Mixed Feedstocks
205(9)
7.2.1 Biomass
205(4)
7.2.2 Black Liquor
209(1)
7.2.3 Mixed Feedstocks
210(4)
7.2.3.1 Biomass with Coal
211(2)
7.2.3.2 Biomass with Waste
213(1)
7.3 Chemistry
214(11)
7.3.1 General Aspects
215(3)
7.3.2 Reactions
218(7)
7.3.2.1 Water Gas Shift Reaction
222(1)
7.3.2.2 Carbon Dioxide Gasification
222(1)
7.3.2.3 Hydrogasification
223(1)
7.3.2.4 Methanation
224(1)
7.4 Gasification Processes
225(7)
7.4.1 Gasifiers
226(5)
7.4.2 Fischer-Tropsch Synthesis
231(1)
7.5 Gas Production and Products
232(8)
7.5.1 Gas Production
233(1)
7.5.2 Products
234(4)
7.5.2.1 Synthesis Gas
235(1)
7.5.2.2 Low-Btu Gas
236(1)
7.5.2.3 Medium-Btu Gas
237(1)
7.5.2.4 High-Btu Gas
237(1)
7.5.3 Liquid Products
238(1)
7.5.4 Solid Products
239(1)
7.6 The Future
240(3)
References
243(6)
8 Gasification of Waste
249(26)
8.1 Introduction
249(2)
8.2 Waste Types
251(4)
8.2.1 Solid Waste
251(1)
8.2.2 Municipal Solid Waste
252(1)
8.2.3 Industrial Solid Waste
253(1)
8.2.4 Biosolids
254(1)
8.2.5 Biomedical Waste
254(1)
8.2.6 Mixed Feedstocks
255(1)
8.3 Feedstock Properties and Plant Safety
255(1)
8.4 Fuel Production
256(8)
8.4.1 Pre-Processing
257(2)
8.4.2 Gasifier Types
259(3)
8.4.2.1 Counter-Current Fixed Bed Gasifier
259(1)
8.4.2.2 Co-Current Fixed Bed Gasifier
259(1)
8.4.2.3 Fluidized Bed Gasifier
260(1)
8.4.2.4 Entrained Flow Gasifier
260(1)
8.4.2.5 Other Types
261(1)
8.4.3 Process Design
262(1)
8.4.4 Plasma Gasification
263(1)
8.5 Process Products
264(6)
8.5.1 Synthesis Gas
264(1)
8.5.2 Carbon Dioxide
265(1)
8.5.3 Tar
265(2)
8.5.4 Particulate Matter
267(1)
8.5.5 Halogens/Acid Gases
267(1)
8.5.6 Heavy Metals
268(1)
8.5.7 Alkalis
269(1)
8.5.8 Slag
269(1)
8.6 Advantages and Limitation
270(1)
References
271(4)
9 Gas Cleaning
275(46)
9.1 Introduction
275(2)
9.2 Gas Streams
277(5)
9.3 Water Removal
282(3)
9.3.1 Absorption
282(1)
9.3.2 Adsorption
283(2)
9.3.3 Cryogenics
285(1)
9.4 Acid Gas Removal
285(12)
9.4.1 Adsorption
287(1)
9.4.2 Absorption
288(1)
9.4.3 Chemisorption
289(5)
9.4.4 Other Processes
294(3)
9.5 Removal of Condensable Hydrocarbons
297(5)
9.5.1 Extraction
299(1)
9.5.2 Absorption
300(1)
9.5.3 Fractionation
300(1)
9.5.4 Enrichment
301(1)
9.6 Tar Removal
302(2)
9.6.1 Physical Methods
302(2)
9.6.2 Thermal Methods
304(1)
9.7 Particulate Matter Removal
304(2)
9.7.1 Cyclones
304(1)
9.7.2 Electrostatic Precipitators
305(1)
9.7.3 Granular-Bed Filters
305(1)
9.7.4 Wet Scrubbers
306(1)
9.8 Other Contaminant Removal
306(7)
9.8.1 Nitrogen Removal
307(1)
9.8.2 Ammonia Removal
308(1)
9.8.3 Siloxane Removal
308(1)
9.8.4 Alkali Metal Salt Removal
309(1)
9.8.5 Biological Methods
309(4)
9.8.5.1 Biofiltration
310(2)
9.8.5.2 Bioscrubbing
312(1)
9.8.5.3 Bio-Oxidation
313(1)
9.9 Tail Gas Cleaning
313(3)
9.9.1 Claus Process
314(1)
9.9.2 SCOT Process
315(1)
References
316(5)
Part 3: Applications 321(166)
10 Gasification in a Refinery
323(30)
10.1 Introduction
323(1)
10.2 Processes and Feedstocks
324(8)
10.2.1 Gasification of Residua
327(1)
10.2.2 Gasification of Residua with Coal
328(1)
10.2.3 Gasification of Residua with Biomass
328(2)
10.2.4 Gasification of Residua with Waste
330(2)
10.3 Synthetic Fuel Production
332(8)
10.3.1 Fischer-Tropsch Synthesis
334(1)
10.3.2 Fischer Tropsch Liquids
334(2)
10.3.3 Upgrading Fischer-Tropsch Liquids
336(4)
10.3.3.1 Gasoline Production
338(1)
10.3.3.2 Diesel Production
339(1)
10.4 Sabatier-Senderens Process
340(4)
10.4.1 Methanol Production
341(1)
10.4.2 Dimethyl Ether Production
342(2)
10.5 The Future
344(3)
References
347(6)
11 Hydrogen Production
353(28)
11.1 Introduction
353(6)
11.2 Processes Requiring Hydrogen
359(3)
11.2.1 Hydrotreating
360(1)
11.2.2 Hydrocracking
361(1)
11.3 Feedstocks
362(1)
11.4 Process Chemistry
362(2)
11.5 Commercial Processes
364(6)
11.5.1 Autothermal Reforming
365(1)
11.5.2 Combined Reforming
366(1)
11.5.3 Dry Reforming
367(1)
11.5.4 Steam-Methane Reforming
367(3)
11.5.5 Steam-Naphtha Reforming
370(1)
11.6 Catalysts
370(3)
11.6.1 Reforming Catalysts
371(1)
11.6.2 Shift Conversion Catalysts
372(1)
11.6.3 Methanation Catalysts
373(1)
11.7 Hydrogen Purification
373(3)
11.7.1 Cryogenic Separation
374(1)
11.7.2 Desiccant Separation Systems
374(1)
11.7.3 Membrane Separation Systems
374(1)
11.7.4 Pressure Swing Adsorption Separation Systems
375(1)
11.7.5 Wet Scrubbing Systems
376(1)
11.8 Hydrogen Management
376(1)
References
377(4)
12 Fischer-Tropsch Process
381(46)
12.1 Introduction
381(4)
12.2 History and Development of the Process
385(3)
12.3 Synthesis Gas
388(3)
12.4 Production of Synthesis Gas
391(6)
12.4.1 Feedstocks
393(3)
12.4.2 Product Distribution
396(1)
12.5 Process Parameters
397(3)
12.6 Reactors and Catalysts
400(6)
12.6.1 Reactors
400(2)
12.6.2 Catalysts
402(4)
12.7 Products and Product Quality
406(9)
12.7.1 Products
407(5)
12.7.2.1 Gases
407(1)
12.7.1.2 Liquids
407(5)
12.7.2 Product Quality
412(3)
12.7.3 Upgrading Fischer-Tropsch Liquids
415(1)
12.8 Fischer-Tropsch Chemistry
415(8)
12.8.1 Chemical Principles
416(5)
12.8.2 Refining Fischer-Tropsch Products
421(2)
References
423(4)
13 Fuels and Chemicals Production
427(40)
13.1 Introduction
427(11)
13.2 Historical Aspects and Overview
438(2)
13.3 The Petrochemical Industry
440(5)
13.4 Petrochemicals
445(12)
13.4.1 Primary Petrochemicals
446(1)
13.4.2 Products
447(6)
13.4.3 Gaseous Fuels and Chemicals
453(2)
13.4.3.1 Ammonia
453(1)
13.4.3.2 Hydrogen
454(1)
13.4.3.3 Synthetic Natural Gas
455(1)
13.4.4 Liquid Fuels and Chemicals
455(13)
13.4.4.1 Fischer-Tropsch Liquids
455(1)
13.4.4.2 Methanol
456(1)
13.4.4.3 Dimethyl Ether
456(1)
13.4.4.4 Methanol-to-Gasoline and Olefins
456(1)
13.4.4.5 Other Chemicals
457(1)
13.5 The Future
457(6)
References
463(4)
14 Gasification - A Process for Now and the Future
467(20)
14.1 Introduction
467(1)
14.2 Applications and Products
468(7)
14.2.1 Chemicals and Fertilizers
468(1)
14.2.2 Substitute Natural Gas
469(1)
14.2.3 Hydrogen for Crude Oil Refining
470(1)
14.2.4 Transportation Fuels
470(1)
14.2.5 Transportation Fuels from Tar Sand Bitumen
471(1)
14.2.6 Power Generation
472(1)
14.2.7 Waste-to-Energy
473(1)
14.2.8 Biomass to Chemicals and Fuels
473(2)
14.3 Environmental Benefits
475(2)
14.3.1 Carbon Dioxide
476(1)
14.3.2 Air Emissions
476(1)
14.3.3 Solids Generation
477(1)
14.3.4 Water Use
477(1)
14.4 Gasification - The Future
477(5)
14.4.1 The Process
478(1)
14.4.2 Refinery of the Future
479(1)
14.4.3 Economic Aspects
480(1)
14.4.4 Market Outlook
481(1)
14.5 Market Development
482(1)
14.6 Outlook
483(2)
References
485(2)
Conversion Factors 487(4)
Glossary 491(28)
About the Author 519(2)
Index 521
James G. Speight, PhD, has more than forty-five years of experience in energy, environmental science, and ethics. He is the author of more than 65 books in petroleum science, petroleum engineering, biomass and biofuels, and environmental sciences. Although he has always worked in private industry which focused on contract-based work, Dr. Speight has served as Adjunct Professor in the Department of Chemical and Fuels Engineering at the University of Utah and in the Departments of Chemistry and Chemical and Petroleum Engineering at the University of Wyoming. In addition, he was a Visiting Professor in the College of Science, University of Mosul, Iraq and has also been a Visiting Professor in Chemical Engineering at the University of Missouri-Columbia, the Technical University of Denmark, and the University of Trinidad and Tobago.