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3D Printing of Optical Components 2021 ed. [Kõva köide]

  • Formaat: Hardback, 297 pages, kõrgus x laius: 235x155 mm, kaal: 635 g, 192 Illustrations, color; 31 Illustrations, black and white; XII, 297 p. 223 illus., 192 illus. in color., 1 Hardback
  • Sari: Springer Series in Optical Sciences 233
  • Ilmumisaeg: 22-Nov-2020
  • Kirjastus: Springer Nature Switzerland AG
  • ISBN-10: 3030589595
  • ISBN-13: 9783030589592
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  • Formaat: Hardback, 297 pages, kõrgus x laius: 235x155 mm, kaal: 635 g, 192 Illustrations, color; 31 Illustrations, black and white; XII, 297 p. 223 illus., 192 illus. in color., 1 Hardback
  • Sari: Springer Series in Optical Sciences 233
  • Ilmumisaeg: 22-Nov-2020
  • Kirjastus: Springer Nature Switzerland AG
  • ISBN-10: 3030589595
  • ISBN-13: 9783030589592
This edited volume reviews the current state of the art in the additive manufacturing of optical componentry, exploring key principles, materials, processes and applications.  





A short introduction lets readers familiarize themselves with the fundamental principles of the 3D printing method. This is followed by a chapter on commonly-used and emerging materials for printing of optical components, and subsequent chapters are dedicated to specific topics and case studies. The high potential of additive manufactured optical components is presented based on different manufacturing techniques and accompanied with extensive examples from nanooptics to large scale optics and taking research and industrial perspectives. Readers are provided with an extensive overview of the new possibilities brought about by this alternative method for optical components manufacture. Finally, the limitations of the method with respect to manufacturing techniques, materials and optical properties of the generated objects are discussed.  





With contributions from experts in academia and industry, this work will appeal to a wide readership, from undergraduate students through engineers to researchers interested in modern methods of manufacturing optical components.
1 Introduction to Additive Manufacturing
1(22)
Miranda Fateri
Andreas Gebhardt
1.1 Characteristics of Additive Manufacturing Processes
1(2)
1.2 Additive Manufacturing Processes
3(16)
1.2.1 Stereolithography (SLA)
4(2)
1.2.2 Selective Laser Sintering (SLS)/Selective Laser Melting (SLM)/Laser Powder Bed Fusion (LPBF)
6(3)
1.2.3 Fused Layer Modeling (FLM), Commercially: Fused Deposition Modeling (FDM)
9(4)
1.2.4 Powder-Binder Bonding (3DP)
13(2)
1.2.5 Layer Laminate Manufacturing (LLM)/Selective Deposition Lamination (SDL)
15(4)
1.3 Processing Materials
19(1)
1.4 Characteristics of Additive Manufactured Parts
20(3)
References
22(1)
2 Selective Laser Melting of Reflective Optics
23(22)
Georg Leuteritz
Marcel Philipp Held
Roland Lachmayer
2.1 Adjusting Optics Manufacturing
23(1)
2.2 Requirements for Reflective Optics
24(5)
2.2.1 Applications for Reflective Optics
25(1)
2.2.2 Geometry
26(1)
2.2.3 Relation Between Design Parameters and Functionality
26(3)
2.2.4 Reflector Design for Additive Manufacturing
29(1)
2.3 Additive Manufacturing: Selective Laser Melting
29(6)
2.4 Additive Manufacturing of a Reflector Array
35(7)
2.4.1 Design of a Reflector Array
35(3)
2.4.2 Validation of a Process Configurator
38(4)
2.5 Challenges for SLM of Reflective Optics
42(3)
References
43(2)
3 3D Printing of Optics Based on Conventional Printing Technologies
45(124)
Manuel Rank
Andre Sigel
Yannick Bauckhage
Sangeetha Suresh-Nair
Mike Dohmen
Christian Eder
Christian Berge
Andreas Heinrich
3.1 Introduction
46(1)
3.2 Materials Used for the Additive Manufacturing of Optics Using Polymerization
47(6)
3.2.1 Photopolymerization Categorized According to the Reacting Species
47(2)
3.2.2 Resin Composition
49(4)
3.3 Analysis of Additively Manufactured Optics
53(16)
3.3.1 Analysis of the Printing Process
54(2)
3.3.2 Analysis of the Shape and Surface of Additively Manufactured Optics
56(4)
3.3.3 Dip Coating to Improve the Surface of Additively Manufactured Optical Elements
60(4)
3.3.4 Analysis of the Optical Properties of Additively Manufactured Elements
64(5)
3.4 Additively Manufactured Macroscopic Optics
69(35)
3.4.1 Light-Guiding Elements
69(6)
3.4.2 Lens Systems
75(5)
3.4.3 Liquid Lenses
80(4)
3.4.4 Freeform Lenses
84(7)
3.4.5 Volumetric Displays Using Additive Manufacturing Processes
91(3)
3.4.6 Additively Manufactured Mirror Elements
94(10)
3.5 Additively Manufactured Microlenses
104(9)
3.5.1 Additive Manufacturing of Spherical Microlenses
105(4)
3.5.2 Individualized Microlenses
109(4)
3.6 Additively Manufactured Light Sources
113(18)
3.6.1 Organic LEDs
113(3)
3.6.2 Additively Manufactured Optical Converter and Random Laser
116(5)
3.6.3 Additive Manufacturing of Photoluminescent Optics
121(10)
3.7 New Approaches to the Additive Manufacturing of Optics
131(30)
3.7.1 Robot-Based Additive Manufacturing
131(20)
3.7.2 DMD-Based Additive Manufacturing of Optical Components
151(6)
3.7.3 3D Printing of Multiple Materials
157(4)
3.8 Summary
161(8)
References
162(7)
4 3D Printing of Transparent Glasses
169(16)
Frederik Kotz
Dorothea Helmer
Bastian E. Rapp
4.1 Introduction
169(1)
4.2 Conventional Glass Structuring
170(1)
4.3 Evolving Applications in Optics and Photonics
171(2)
4.4 First Trials for 3D Printing of Glass
173(1)
4.5 Direct 3D Printing of Transparent Glass
173(2)
4.6 Indirect 3D Printing of Transparent Glass
175(4)
4.7 3D Printing of Multicomponent Silicate Glasses
179(1)
4.8 Comparison of Indirect Glass 3D Printing Methods
180(2)
4.9 Outlook
182(3)
References
182(3)
5 Industrial-Scale Fabrication of Optical Components Using High-Precision 3D Printing: Aspects-Applications-Perspectives
185(54)
B. Stender
W. Mantei
J. Wiedenmann
Y. Dupuis
F. Hilbert
R. Houbertz
M. von Edlinger
C. Kistner
J. Koeth
5.1 Introduction
186(2)
5.2 Hybrid Manufacturing
188(3)
5.3 Materials
191(5)
5.3.1 Multifunctional Materials
191(3)
5.3.2 Selected Materials for High-Precision 3D Printing
194(2)
5.4 High-Precision 3D Printing
196(25)
5.4.1 General Aspects on High-Precision 3D Printing
196(4)
5.4.2 Manufacturing Strategies
200(6)
5.4.3 Production Environment
206(1)
5.4.4 Scaling to Industrial-Scale Throughput
207(4)
5.4.5 From Micro- to Macro Optics
211(2)
5.4.6 From Curved Optics to Flat Optics
213(3)
5.4.7 Resolution
216(5)
5.5 Beam Shaping for Sensor Products
221(7)
5.5.1 NIR Laser Dies for Gas Sensing
221(2)
5.5.2 High-Precision 3D Printing for Laser Die Packaging
223(1)
5.5.3 Optical and Life Cycle Characterization
224(4)
5.6 Summary
228(11)
References
229(10)
6 3D-Printed Microoptics by Femtosecond Direct Laser Writing
239(24)
Simon Thiele
Alois Herkommer
6.1 Introduction
239(4)
6.2 Design Rules for 3D-Printed Microoptics
243(4)
6.3 Examples of Printed Microoptical Imaging Systems
247(6)
6.4 Printed Nonimaging Optics
253(5)
6.5 Summary
258(5)
References
258(5)
7 Hybrid Polymers for Conventional and Additive Manufacturing of Microoptical Elements
263(25)
Martin Herder
Jan Jasper Klein
Marko Vogler
Maria-Melanie Russew
Arne Schleunitz
Gabi Grutzner
7.1 Introduction
263(1)
7.2 Optical Materials and Fabrication Processes
264(11)
7.2.1 Glass and Polymers for Optical Applications
264(2)
7.2.2 Hybrid Materials
266(1)
7.2.3 Production and Processing of Hybrid Polymers
267(4)
7.2.4 Properties of Hybrid Polymers
271(4)
7.3 Fabrication of Microoptical Elements by UV Lithography and Replication Using Hybrid Polymers
275(3)
7.3.1 UV Lithography and Direct Laser Writing
275(1)
7.3.2 UV Imprint and Replication
276(2)
7.4 Hybrid Polymers in Additive Manufacturing
278(9)
7.4.1 Inkjet Printing and Dispensing
278(3)
7.4.2 Two-Photon Polymerization Direct Laser Writing (2PP-DLW)
281(6)
7.5 Conclusions
287(1)
References 288
Andreas Heinrich studied physics at Technical University Munich and received his Ph.D. in 2001. Until 2007, he headed a research group at Augsburg University focusing on optical investigations of the magnetic field penetration into superconductors. In 2006, he completed his postdoctoral lecture qualification. From 2007 to 2013, he went to industry. First, he worked as a project manager for research projects at Carl Zeiss SMT. Later on, he headed the metrology group within Carl Zeiss Corporate Research. Since 2013, he is a full Professor at Aalen University and working with his research group in the field of design and additive manufacturing of optical components for optical systems.