1 Introduction |
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I Review and Summary |
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2.1.1 Optical element and wavefront propagation |
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2.1.2 Optical design and tolerancing |
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2.1.3 Production and metrology errors |
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2.1.4 System performance criteria |
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2.2 Definition of Aspherical Optical Elements |
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2.2.1 Basic characteristics of aspherical elements compared with spherical elements |
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2.2.2 Mathematical representation of aspherical surfaces |
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2.2.3 Specifying tolerances for aspherical optical elements |
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2.4 Information Exchange over Aspherical Elements |
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2.5 Study about Surface Errors |
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2.5.1 Aspherical laser collimator |
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2.5.2 Comparison of different surface-finishing technologies |
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2.5.3 Coherent beam propagation |
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2.5.4 Application case: Line marking on sport fields |
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3.1 Physical Considerations |
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3.6.3 More complex metrology |
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4.4 Single Crystals and Polycrystalline Ceramics |
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5 Processing Technologies |
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5.1 Processing of Aspheres: The Historical Approach |
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5.2.4 Computer-controlled polishing (CCP) |
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5.2.5 Fluid jet polishing (FJP) |
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5.2.6 Magnetorheological finishing (MRF) |
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5.2.7 Ion beam figuring (IBF) |
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5.3 Process Chain for Processing Aspheres |
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5.5.1 Precision glass molding |
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5.5.3 Correlation—final surface quality—surface processing |
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6.1 Measurement of Optical System Performance |
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6.2 Measurement of Individual Surfaces |
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6.3.1 Characterization of optical surfaces |
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6.4 Measurement of Surface Roughness and Waviness |
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6.5 Surface Form Measurement |
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6.5.1 Surface form measurement of nonpolished optical surfaces |
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6.5.2 Surface form measurements of polished optical surfaces |
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6.6 Interferometric Testing |
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6.6.1 Interferometric testing of aspherical surfaces with CGHs |
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6.6.2 Design and production of CGHs |
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6.7 Surface Form Measurement with a Shack–Hartmann Wavefront Sensor |
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6.8 Comparison of Methods |
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7.2.1 Global market for optical coatings |
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7.3 Deposition Technologies, Coating Design, and Monitoring |
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7.3.1 Deposition technologies |
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7.4 Multifunctional Coatings on Plastic Optics |
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8.1 Relation between Design and Assembly |
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8.2 Review of Different Assembly Strategies |
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8.2.1 Assembly of consumer optics with spherical lenses |
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8.2.2 Assembly of high-end objectives with spherical lenses |
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8.2.3 Assembly of high-end objectives with aspherical lenses |
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8.2.4 Automated assembly of micro-optics |
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8.3 Errors and Tolerances |
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8.3.1 Component tolerances |
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8.3.2 Assembly tolerances |
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8.5 Alignment of the Optical Axis of the Aspherical Components |
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9.5 Processing Technologies and Metrology |
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9.5.1 Integrated process–metrology |
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9.5.3 Alternative metrology methods |
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9.5.4 Hybrid technologies |
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9.5.8 Simulation and modeling |
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10 Mathematical Formulation |
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10.1 Surfaces of Second-Order (Quadrics) |
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10.2 Basic Equation by ISO 10110—Part 12 |
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II Experts' Contributions |
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11.1.1 Digital projectors and rear-projection TVs |
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11.1.2 Automotive headlighting |
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11.1.4 Design drivers and degree of aspherization |
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11.1.5 Process and performance parameter |
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11.2 Micro-Optic Cylindrical Aspherical Fast Axis Collimator for High Power Diode Laser |
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11.2.1 Application fields |
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11.2.3 Process and performance parameters |
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11.2.5 Manufacturing and tolerances |
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11.2.7 Comments and outlook |
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11.3.1 Application fields |
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11.3.3 Design driver and degree of aspherization |
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11.3.4 Progress and performance parameters |
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11.3.5 Comments and outlook |
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11.4 Aspheres for Large Format Lenses |
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11.4.1 Application of aspherical lenses for camera lens systems |
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11.4.2 Application of aspherical lenses for large, wide-angle systems |
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11.4.5 Production: manufacturing process |
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11.4.6 Precision and measuring equipment |
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11.4.7 Future perspectives |
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11.5 Aspherical Projection Lenses for UV- and EUV-Lithography |
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11.5.2 Optical lithography at the edge of Raleigh's law |
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11.5.3 Aspheres for compact high-NA lenses |
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11.5.4 Immersion lithography |
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11.6 Large-Format Lenses for Aerial Surveying |
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11.6.1 Application fields |
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11.6.3 Design drivers and degree of aspherization |
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11.6.4 Process and performance parameters |
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11.6.5 Comments and outlook |
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11.7 Mirror Telescope for Space Communication |
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11.7.1 Application fields: optical link between satellites for data communication |
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11.7.2 Optical free-space communication systems |
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11.7.3 Design drivers and degree of aspherization |
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11.7.4 Process and performance parameters |
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11.7.6 Comments and outlook |
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11.8 Free-form Correction Plate for Telescopes |
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11.8.1 Application fields |
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11.8.2 Design drivers and degree of aspherization |
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11.8.3 Process and performance parameters |
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11.8.4 Comments and outlook |
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12.1 Low-Tg Glass (nd less than 1.6, vd greater than 65) |
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12.1.1 Intended purpose of the glass |
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12.1.3 Optical properties |
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12.1.4 Mechanical properties |
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12.1.5 Chemical properties |
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12.1.6 Thermal properties |
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12.1.7 Applications and limitations |
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12.1.10 Research and development |
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12.2 Low-Tg Glass (1.6 less than nd less than 1.9, 40 less than vd less than 65) |
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12.2.1 Intended purpose of the glass |
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12.2.3 Optical properties |
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12.2.4 Mechanical properties |
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12.2.5 Chemical properties |
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12.2.6 Thermal properties |
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12.2.7 Applications and limitations |
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12.2.10 Research and development |
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12.3 Low-7; Glass (1.8 less than ad, 30 greater than vd) |
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12.3.1 Intended purpose of the glass |
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12.3.3 Optical properties |
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12.3.4 Mechanical properties |
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12.3.5 Chemical properties |
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12.3.6 Thermal properties |
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12.3.7 Applications and limitations |
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12.3.10 Research and development |
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12.4 UV-Transmitting Glasses |
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12.4.1 Intended purpose of the glass |
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12.4.3 Optical properties |
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12.4.4 Mechanical properties |
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12.4.5 Chemical properties |
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12.4.6 Thermal properties |
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12.4.8 Applications and limitations |
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12.4.11 Research and development |
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12.5.1 Intended purpose of the glass |
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12.5.3 Optical properties |
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12.5.4 Mechanical properties |
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12.5.5 Chemical properties |
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12.5.6 Thermal properties |
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12.5.8 Applications and limitations |
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12.5.11 Research and development |
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12.6.1 Intended purpose of the polymer |
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12.6.3 Optical properties |
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12.6.4 Mechanical properties |
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12.6.5 Chemical properties |
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12.6.6 Thermal properties |
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12.6.8 Applications and limitations |
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12.7 Crystals for UV Optics |
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12.7.1 Intended purpose of the crystals |
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12.7.3 Optical properties |
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12.7.4 Mechanical properties |
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12.7.5 Chemical properties |
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12.7.6 Thermal properties |
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12.7.8 Applications and limitations |
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12.7.9 Research and development |
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12.8 Crystals for IR Optics |
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12.8.1 Intended purpose of the crystals |
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12.8.3 Optical properties |
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12.8.4 Mechanical properties |
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12.8.5 Physical and chemical properties |
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12.8.6 Thermal properties |
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12.8.8 Applications and limitations |
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12.8.9 Research and development |
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12.9.1 Intended purpose of the glass ceramics |
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12.9.2 Types of glass ceramics |
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12.9.3 Optical properties |
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12.9.4 Mechanical properties |
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12.9.5 Chemical properties |
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12.9.6 Thermal properties |
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12.9.8 Applications and limitations |
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12.9.9 Links (company information) |
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12.9.10 Links (research and development) |
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12.10.1 Types of opto-ceramics |
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12.10.2 Optical properties |
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12.10.3 Mechanical properties |
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12.10.4 Thermal properties |
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12.10.6 Applications and limitations |
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12.11 Glasses for IR Optics |
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12.11.1 Intended purpose of the glass |
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12.11.3 Optical properties |
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12.11.4 Mechanical properties |
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12.11.5 Chemical Properties |
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12.11.6 Thermal properties |
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12.11.8 Applications and limitations |
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12.11.11 Research and development |
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13 Processing Technologies |
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13.1 Zonal Grinding Process |
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13.1.1 Basic assessment of the technology |
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13.1.2 Intended purpose of the technology |
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13.1.3 The technology's typical features |
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13.1.4 Description of process |
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13.1.5 Versions (state of the art) |
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13.1.6 Data for the zonal grinding process |
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13.2 Zonal Polishing Process |
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13.2.1 Basic assessment of the technology |
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13.2.2 Intended purpose of the technology |
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13.2.3 The technology's typical features |
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13.2.4 Description of process |
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13.2.5 Versions (state of the art) |
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13.2.6 Data for the zonal polishing process |
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13.3 Magnetorheological Finishing |
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13.3.1 Basic assessment of the technology |
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13.3.2 Intended purpose of the technology |
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13.3.3 The technology's typical features |
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13.3.4 Description of process |
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13.3.5 Versions (state of the art) |
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13.3.6 Data for magnetorheological finishing |
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13.4.1 Basic assessment of the technology |
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13.4.2 Intended purpose of the technology |
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13.4.3 The technology's typical features |
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13.4.4 Description of process |
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13.4.5 Versions (state of the art) |
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13.4.6 Data for robotic polishing |
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13.5 Subaperture Robotic Polishing |
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13.5.1 Basic assessment of the technology |
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13.5.2 Intended purpose of the technology |
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13.5.3 The technology's typical features |
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13.5.4 Description of process |
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13.5.5 Data for subaperture robotic polishing |
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13.6 Robot-Assisted Fluid Jet Polishing (FJP) |
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13.6.1 Basic assessment of the technology |
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13.6.2 Intended purpose of the technology |
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13.6.3 The technology's typical features |
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13.6.4 Description of process |
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13.6.5 Versions (state of the art) |
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13.6.6 Performance and applications |
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13.6.7 Data for robot-assisted fluid jet polishing |
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13.7.1 Basic assessment of the technology |
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13.7.2 Intended purpose of the technology |
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13.7.3 The technology's typical features |
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13.7.4 Description of process |
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13.7.5 Versions (state of the art) |
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13.7.6 Data for ion beam polishing |
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13.8 Precision Glass Molding |
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13.8.1 Basic assessment of the technology |
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13.8.2 Intended purpose of the technology |
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13.8.3 The technology's typical features |
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13.8.4 Description of process |
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13.8.5 Data for precision glass molding |
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13.9 Tools for Precision Glass Molding |
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13.9.1 Basic assessment of the technology |
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258 | |
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13.9.2 Intended purpose of the technology |
|
|
259 | |
|
13.9.3 The technology's typical features |
|
|
260 | |
|
13.9.4 Description of process |
|
|
261 | |
|
13.9.5 Data for tools for precision glass molding |
|
|
264 | |
|
|
264 | |
|
|
265 | |
|
|
265 | |
|
13.10 Injection Molding of High-Precision Polymer Optics |
|
|
265 | |
|
13.10.1 Basic assessment of the technology |
|
|
265 | |
|
13.10.2 Intended purpose of the technology |
|
|
266 | |
|
13.10.3 The technology's typical features |
|
|
266 | |
|
13.10.4 Description of process |
|
|
268 | |
|
13.10.5 Data for injection molding of high-precision polymer optics |
|
|
274 | |
|
13.10.6 Further reading (nonrepresentative) |
|
|
276 | |
|
13.10.7 Links (nonrepresentative) |
|
|
276 | |
|
13.11 Aspherical Microlenses Manufactured by Wafer-Based Technology |
|
|
277 | |
|
13.11.1 Basic assessment of the technology |
|
|
277 | |
|
13.11.2 Intended purpose of the technology |
|
|
277 | |
|
13.11.3 The technology's typical features |
|
|
278 | |
|
13.11.4 Description of process |
|
|
278 | |
|
13.11.5 Data for aspherical microlenses manufactured by wafer-based technology |
|
|
281 | |
|
|
281 | |
|
|
282 | |
|
|
282 | |
|
|
285 | |
|
14.1 Tactile Profile Measurement |
|
|
285 | |
|
14.1.1 Basic assessment of the technology |
|
|
285 | |
|
14.1.2 Intended purpose of the technology |
|
|
285 | |
|
14.1.3 The technology's typical features |
|
|
286 | |
|
14.1.4 Description of process |
|
|
286 | |
|
14.1.5 Versions (state of the art) |
|
|
287 | |
|
14.1.6 Data for tactile profile measurement |
|
|
290 | |
|
|
291 | |
|
|
292 | |
|
14.2.1 Basic assessment of the technology |
|
|
292 | |
|
14.2.2 Intended purpose of the technology |
|
|
292 | |
|
14.2.3 The technology's typical features |
|
|
293 | |
|
14.2.4 Description of process |
|
|
293 | |
|
14.2.5 Data for interferometry |
|
|
300 | |
|
|
300 | |
|
|
301 | |
|
|
306 | |
|
|
307 | |
|
14.3 Wavefront Sensor (Shack–Hartmann) |
|
|
307 | |
|
14.3.1 Basic assessment of the technology |
|
|
307 | |
|
14.3.2 Intended purpose of the technology |
|
|
308 | |
|
14.3.3 The technology's typical features |
|
|
308 | |
|
14.3.4 Description of process |
|
|
309 | |
|
14.3.5 Data for wavefront sensor (Shack–Hartmann) |
|
|
311 | |
|
|
311 | |
|
|
312 | |
|
|
313 | |
|
|
313 | |
|
14.4 Surface/Microstructure Inspection |
|
|
314 | |
|
14.4.1 Basic assessment of the technology |
|
|
314 | |
|
14.4.2 Intended purpose of the technology |
|
|
314 | |
|
14.4.3 The technology's typical features |
|
|
314 | |
|
14.4.4 Description of process |
|
|
315 | |
|
14.4.5 Data for surface/microstructure inspection |
|
|
317 | |
|
|
318 | |
|
|
318 | |
|
|
319 | |
|
|
321 | |
|
|
321 | |
|
15.1.1 Basic assessment of the technology |
|
|
321 | |
|
15.1.2 Intended purpose of the technology |
|
|
321 | |
|
15.1.3 The technology's typical features |
|
|
322 | |
|
15.1.4 Description of process |
|
|
323 | |
|
|
327 | |
|
|
327 | |
|
15.2 Electron-Beam Evaporation |
|
|
328 | |
|
15.2.1 Basic assessment of the technology |
|
|
328 | |
|
15.2.2 Intended purpose of the technology |
|
|
328 | |
|
15.2.3 The technology's typical features |
|
|
328 | |
|
15.2.4 Description of process |
|
|
328 | |
|
15.2.5 Versions (state of the art) |
|
|
329 | |
|
15.2.6 Data for electron-beam evaporation |
|
|
329 | |
|
15.3 Ion-Assisted Deposition (IAD) |
|
|
331 | |
|
15.3.1 Basic assessment of the technology |
|
|
331 | |
|
15.3.2 Intended purpose of the technology |
|
|
331 | |
|
15.3.3 The technology's typical features |
|
|
331 | |
|
15.3.4 Description of process |
|
|
331 | |
|
15.3.5 Versions (state of the art) |
|
|
332 | |
|
15.3.6 Data for ion-assisted deposition |
|
|
333 | |
|
|
334 | |
|
15.4 Ion Plating (IP) Deposition |
|
|
335 | |
|
15.4.1 Basic assessment of the technology |
|
|
335 | |
|
15.4.2 Intended purpose of the technology |
|
|
335 | |
|
15.4.3 The technology's typical features |
|
|
335 | |
|
15.4.4 Description of process |
|
|
335 | |
|
15.4.5 Data for ion plating deposition |
|
|
337 | |
|
|
338 | |
|
15.5 Advanced Plasma Source (APS) |
|
|
339 | |
|
15.5.1 Basic assessment of the technology |
|
|
339 | |
|
15.5.2 Intended purpose of the technology |
|
|
339 | |
|
15.5.3 The technology's typical features |
|
|
339 | |
|
15.5.4 Description of process |
|
|
339 | |
|
15.5.5 Data for advanced plasma source |
|
|
341 | |
|
|
342 | |
|
15.6 Magnetron Sputtering |
|
|
342 | |
|
15.6.1 Basic assessment of the technology |
|
|
342 | |
|
15.6.2 Intended purpose of the technology |
|
|
343 | |
|
15.6.3 The technology's typical features |
|
|
343 | |
|
15.6.4 Description of process |
|
|
343 | |
|
15.6.5 Versions (state of the art) |
|
|
346 | |
|
15.6.6 Data for magnetron sputtering |
|
|
346 | |
|
|
347 | |
|
|
348 | |
|
|
348 | |
|
15.7.1 Basic assessment of the technology |
|
|
348 | |
|
15.7.2 Intended purpose of the technology |
|
|
348 | |
|
15.7.3 The technology's typical features |
|
|
349 | |
|
15.7.4 Description of process |
|
|
349 | |
|
15.7.5 Versions (state of the art) |
|
|
351 | |
|
15.7.6 Data for ion beam sputtering |
|
|
351 | |
|
|
352 | |
|
|
353 | |
|
|
353 | |
|
15.8 Plasma Impulse Chemical Vapor Deposition |
|
|
353 | |
|
15.8.1 Basic assessment of the technology |
|
|
353 | |
|
15.8.2 Intended purpose of the technology |
|
|
354 | |
|
15.8.3 The technology's typical features |
|
|
354 | |
|
15.8.4 Description of process |
|
|
354 | |
|
15.8.5 Versions (state of the art) |
|
|
356 | |
|
15.8.6 Data for plasma impulse chemical vapor deposition |
|
|
356 | |
|
|
357 | |
|
|
358 | |
|
|
358 | |
|
|
358 | |
|
|
359 | |
|
16.1 Assembly of Spherical Lenses (Consumer Optics) |
|
|
359 | |
|
16.1.1 Basic assessment of the technology |
|
|
359 | |
|
16.1.2 Intended purpose of the technology |
|
|
359 | |
|
16.1.3 The technology's typical features |
|
|
360 | |
|
16.1.4 Description of process |
|
|
360 | |
|
16.1.5 Versions (state of the art) |
|
|
362 | |
|
16.1.6 Data for assembly of spherical lenses (consumer optics) |
|
|
362 | |
|
|
364 | |
|
|
364 | |
|
16.2 Assembly of Spherical Lenses (HQ Optics) |
|
|
364 | |
|
16.2.1 Basic assessment of the technology |
|
|
364 | |
|
16.2.2 Intended purpose of the technology |
|
|
364 | |
|
16.2.3 The technology's typical features |
|
|
364 | |
|
16.2.4 Description of process |
|
|
365 | |
|
16.2.5 Data for assembly of spherical lenses (HQ Optics) |
|
|
368 | |
|
|
370 | |
|
|
370 | |
|
16.3 Assembly of Aspherical Lenses |
|
|
370 | |
|
16.3.1 Basic assessment of the technology |
|
|
370 | |
|
16.3.2 Intended purpose of the technology |
|
|
370 | |
|
16.3.3 The technology's typical features |
|
|
370 | |
|
16.3.4 Description of the process |
|
|
371 | |
|
16.3.5 Versions (state of the art) |
|
|
374 | |
|
16.3.6 Data for assembly of aspherical lenses |
|
|
374 | |
|
|
375 | |
|
|
375 | |
|
16.4 Micro-Assembly TRIMO |
|
|
375 | |
|
16.4.1 Basic assessment of the technology |
|
|
375 | |
|
16.4.2 Intended purpose of the technology |
|
|
375 | |
|
16.4.3 The technology's typical features |
|
|
376 | |
|
16.4.4 Description of process |
|
|
379 | |
|
16.4.5 Versions (state of the art) |
|
|
380 | |
|
16.4.6 Data for micro-assembly TRIMO |
|
|
381 | |
|
|
382 | |
|
|
382 | |
|
16.5 CNC-Machined Monolithic Optics |
|
|
383 | |
|
16.5.1 Basic assessment of the technology |
|
|
383 | |
|
16.5.2 Description of process |
|
|
385 | |
|
16.5.3 Data for CNC-machined monolithic optics |
|
|
387 | |
|
|
388 | |
|
|
389 | |
|
|
389 | |
|
17 Editor and Author Biographies |
|
|
391 | |
|
|
391 | |
|
17.2 Contributing Experts |
|
|
394 | |
Acknowledgements |
|
397 | |
Index |
|
399 | |