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Advances in Reactor Measurement and Control [Pehme köide]

(Washington University, St. Louis, MO; Kansas University; Missouri University)
  • Formaat: Paperback / softback, 324 pages, kõrgus x laius: 229x152 mm, kaal: 587 g
  • Sari: International Society of Automation
  • Ilmumisaeg: 20-Apr-2026
  • Kirjastus: Instrument Society of America
  • ISBN-10: 0876640897
  • ISBN-13: 9780876640890
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  • Formaat: Paperback / softback, 324 pages, kõrgus x laius: 229x152 mm, kaal: 587 g
  • Sari: International Society of Automation
  • Ilmumisaeg: 20-Apr-2026
  • Kirjastus: Instrument Society of America
  • ISBN-10: 0876640897
  • ISBN-13: 9780876640890
Teised raamatud teemal:
Written from a practical perspective, Advances in Reactor Measurement and Control underscores how control system design can address the different process responses and fundamental characteristics of the major types of reactors in the process industry.

This book enables the reader to learn what measurements, control strategies, controller features and tuning parameters will achieve process objectives for a given type of reactor. No prior education or experience in process engineering or control theory is needed. This book starts with the fundamentals and principles needed to become proficient in getting the best reactor and control system performance. The practitioner will be able to design, implement and support straightforward configurations based on the type of process and equipment.

McMillanthe author of more than 20 books, including several ISA best sellers, Process Automation Hall of Fame Inductee and the recipient of the ISA Life Achievement Awardeducates through a practitioners experience and perspective, outlining the general concepts and details, from the field to the control room, for the control and optimization of batch and continuous reactors.

Taking a practitioners approach, I believe, is unique, McMillan says. The concepts in this book are developed to help the reader understand the fundamental differences in reactor applications and improve the performance of nearly all types of reactors. This book is unique in providing readily configurable practical solutions for batch and fluidized bed reactors besides the more traditional continuous stirred tank reactors.

According to McMillan, the books practical value is reinforced through its:

Simple presentation of the characteristics and implications of each of the dynamic responses needed to achieve the necessary efficiency, capacity, quality, and safety in operation. Clear explanation of the PID features and tuning and control loops needed for addressing the lack of smoothing in dead time dominant processes and the lack of negative feedback in integrating and runaway processes.

The material in this book represents knowledge from leading participants in the ISA Mentor program, Brian Hrankowsky and Héctor Torres, reflecting decades of experience in the pharmaceutical and chemical industry, respectively.
Preface xi
1 System Dynamics
1(62)
1-1 Sources of Loop Dynamics
4(15)
1.1.1 Dead Times
6(2)
1.1.2 Time Constants
8(4)
1.1.3 Open Loop Gains
12(7)
1-2 Types of Process Dynamics
19(8)
1.2.1 Self-Regulating Processes
19(3)
1.2.2 Integrating Processes
22(3)
1.2.3 Runaway Processes
25(2)
1-3 Controller Tuning
27(16)
1.3.1 Lambda Tuning for Self-Regulating Processes
31(2)
1.3.2 Lambda Tuning for Integrating Processes
33(1)
1.3.3 Lambda Tuning for Runaway Processes
34(1)
1.3.4 Short Cut Method Tuning for Self-Regulating Processes
35(1)
1.3.5 Short Cut Method Tuning for Integrating Processes
36(2)
1.3.6 Short Cut Method Tuning for Runaway Processes
38(1)
1.3.7 Maximizing Absorption of Variability Tuning for Surge Tank Level
39(2)
1.3.8 Window of Allowable Controller Gains
41(2)
1-4 Loop Performance
43(20)
1.4.1 Load Disturbance Accumulated Error
44(5)
1.4.2 Load Disturbance Peak Error
49(3)
1.4.3 Load Disturbance Lag
52(3)
1.4.4 Setpoint Response Rise Time, Overshoot, and Undershoot
55(8)
2 Inferential Measurements
63(32)
2-1 Conversion
66(3)
2-2 Composition
69(6)
2-3 Batch End Point
75(2)
2-4 Multivariate Statistical Models
77(4)
2-5 Step Response Models
81(6)
2-6 First Principle Models
87(8)
3 Reactor Characterization
95(18)
3-1 Classification of Dynamic Responses
98(4)
3-2 Residence Time
102(3)
3-3 Control Loops
105(3)
3-4 Pure Batch versus Fed-Batch versus Continuous
108(5)
4 Reaction Kinetics
113(20)
4-1 Reaction Rate
115(3)
4.1.1 Temperature Implications
115(1)
4.1.2 Concentration Implications
115(3)
4-2 Reaction Time
118(3)
4.2.1 Batch Operations
119(1)
4.2.2 Continuous Operations
120(1)
4-3 Chemical Reactions
121(3)
4-4 Biological Reactions
124(9)
5 Reactor Control Systems
133(42)
5-1 Single Phase Chemical Reactors
135(15)
5-2 Mixed Phase Chemical Reactors
150(6)
5-3 Acid and Base Chemical Reactors
156(1)
5-4 Yeast Bioreactors (Fermenters)
157(6)
5-5 Fungal Bioreactors
163(1)
5-6 Bacterial Bioreactors
164(1)
5-7 Mammalian Bioreactors
164(5)
5-8 Biological Fed-Batch Profile Control
169(6)
6 Cooling and Heating Control Systems
175(22)
6-1 Jacket and Coil Temperature Control
178(11)
6-2 Process Recirculation Temperature Control
189(8)
Appendix A Top Ten Concepts in Automation System Performance 197(18)
Appendix B Basics of PID Controllers 215(12)
Appendix C Control Loop Performance 227(16)
Appendix D Discussion 243(10)
Appendix E Enhanced PID Analyzer Applications 253(22)
Appendix F First Principle Process Relationships 275(22)
References 297(6)
Index 303
Gregory K. McMillan,CAP, is a retired Senior Fellow from Solutia/Monsanto where he worked in engineering technology on process control improvement. Greg was also an affiliate professor for Washington University in Saint Louis, USA. Greg is an ISA Fellow and received the ISA Kermit Fischer Environmental Award for pH control in 1991, the Control Magazine Engineer of the Year Award for the Process Industry in 1994, was inducted into the Control Process Automation Hall of Fame in 2001, was honoured by InTech Magazine in 2003 as one of the most influential innovators in automation, and received the ISA Life Achievement Award in 2010. Greg is the author of numerous books on process control, his most recent being Essentials of Modern Measurements and Final Elements for the Process Industry. Greg has been the monthly Control Talk columnist for Control magazine since 2002. Presently, Greg contracts as a consultant in DeltaV R&D via CDI Process & Industrial.