| Chapter 1 Shop Safety |
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1 | (8) |
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1 | (1) |
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1 | (1) |
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Personal Protective Equipment |
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1 | (1) |
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Safety Tips For Technicians |
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2 | (2) |
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Cleaning Methods And Processes |
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4 | (1) |
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4 | (1) |
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Jump-Starting And Battery Safety |
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4 | (1) |
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5 | (1) |
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6 | (1) |
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First Aid And Eye Wash Stations |
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6 | (1) |
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7 | (1) |
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8 | (1) |
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8 | (1) |
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8 | (1) |
| Chapter 2 Environmental And Hazardous Materials |
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9 | (11) |
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9 | (1) |
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9 | (1) |
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9 | (1) |
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9 | (2) |
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11 | (1) |
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12 | (1) |
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12 | (1) |
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13 | (1) |
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14 | (1) |
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14 | (1) |
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15 | (1) |
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16 | (1) |
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16 | (1) |
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Air-Conditioning Refrigerant Oil Disposal |
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16 | (3) |
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19 | (1) |
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19 | (1) |
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19 | (1) |
| Chapter 3 Fasteners And Thread Repair |
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20 | (12) |
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20 | (1) |
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20 | (1) |
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20 | (1) |
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21 | (1) |
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21 | (1) |
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22 | (1) |
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22 | (1) |
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23 | (1) |
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24 | (1) |
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25 | (1) |
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25 | (1) |
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26 | (1) |
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27 | (1) |
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28 | (3) |
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31 | (1) |
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31 | (1) |
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31 | (1) |
| Chapter 4 Hand Tools |
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32 | (17) |
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32 | (1) |
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32 | (1) |
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32 | (2) |
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Ratchets, Sockets, And Extensions |
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34 | (2) |
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36 | (1) |
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37 | (1) |
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38 | (2) |
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40 | (1) |
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41 | (1) |
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41 | (2) |
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43 | (1) |
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43 | (1) |
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Tool Sets And Accessories |
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44 | (1) |
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45 | (1) |
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45 | (1) |
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Safety Tips For Using Hand Tools |
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46 | (1) |
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47 | (1) |
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47 | (1) |
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47 | (1) |
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48 | (1) |
| Chapter 5 Power Tools And Shop Equipment |
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49 | (11) |
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49 | (1) |
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49 | (1) |
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49 | (1) |
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Air And Electrically Operated Tools |
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50 | (1) |
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51 | (1) |
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52 | (1) |
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52 | (1) |
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53 | (1) |
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Portable Crane And Chain Hoist |
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53 | (1) |
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54 | (1) |
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Care And Maintenance Of Shop Equipment |
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54 | (5) |
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59 | (1) |
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59 | (1) |
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59 | (1) |
| Chapter 6 Vehicle Lifting And Hoisting |
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60 | (7) |
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60 | (1) |
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60 | (1) |
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60 | (1) |
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60 | (1) |
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61 | (2) |
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63 | (3) |
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66 | (1) |
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66 | (1) |
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66 | (1) |
| Chapter 7 Measuring Systems And Tools |
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67 | (9) |
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67 | (1) |
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67 | (1) |
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English Customary Measuring System |
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67 | (1) |
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67 | (1) |
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Linear Measurements (Tape Measure/rule) |
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68 | (1) |
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68 | (2) |
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70 | (1) |
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71 | (1) |
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72 | (1) |
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73 | (1) |
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73 | (1) |
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73 | (1) |
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73 | (1) |
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74 | (1) |
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74 | (1) |
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75 | (1) |
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75 | (1) |
| Chapter 8 Service Information |
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76 | (9) |
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76 | (1) |
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76 | (1) |
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Vehicle Service History Records |
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76 | (1) |
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76 | (1) |
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76 | (1) |
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77 | (1) |
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Advantages Of Hard Copy Versus Electronic Service Information |
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78 | (1) |
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Disadvantages Of Hard Copy Versus Electronic Service Information |
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79 | (1) |
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79 | (1) |
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Electronic Service Information |
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80 | (1) |
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81 | (1) |
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82 | (1) |
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Aftermarket Supplies Guides And Catalogs |
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82 | (1) |
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82 | (1) |
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83 | (1) |
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83 | (1) |
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84 | (1) |
| Chapter 9 Vehicle Identification And Emission Ratings |
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85 | (6) |
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85 | (1) |
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85 | (1) |
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85 | (1) |
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Front-Wheel Drive Versus Rear-Wheel Drive |
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85 | (1) |
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85 | (1) |
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Vehicle Safety Certification Label |
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86 | (1) |
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86 | (1) |
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Emission Standards In The United States |
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87 | (1) |
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88 | (1) |
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88 | (1) |
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89 | (1) |
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89 | (1) |
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89 | (1) |
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89 | (1) |
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90 | (1) |
| Chapter 10 Gasoline Engine Operation, Parts, And Specifications |
|
91 | (14) |
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91 | (1) |
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91 | (1) |
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91 | (1) |
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91 | (1) |
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Engine Construction Overview |
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91 | (1) |
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92 | (2) |
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Four-Stroke Cycle Operation |
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94 | (1) |
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Engine Classification And Construction |
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94 | (5) |
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99 | (3) |
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102 | (1) |
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103 | (1) |
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104 | (1) |
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104 | (1) |
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104 | (1) |
| Chapter 11 Diesel Engine Operation And Diagnosis |
|
105 | (21) |
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105 | (1) |
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105 | (1) |
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105 | (3) |
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Three Phases Of Combustion |
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108 | (1) |
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108 | (1) |
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108 | (2) |
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110 | (1) |
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111 | (1) |
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112 | (1) |
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Engine-Driven Vacuum Pump |
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113 | (1) |
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114 | (1) |
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Accelerator Pedal Position Sensor |
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114 | (1) |
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Diesel Engine Turbochargers |
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114 | (1) |
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Exhaust Gas Recirculation |
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115 | (1) |
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Diesel Particulate Matter |
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116 | (1) |
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Diesel Oxidation Catalyst |
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116 | (1) |
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Diesel Exhaust Particulate Filter |
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117 | (2) |
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Selective Catalytic Reduction |
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119 | (1) |
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Diesel Exhaust Smoke Diagnosis |
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120 | (1) |
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Diesel Performance Diagnosis |
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120 | (2) |
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122 | (1) |
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Glow Plug Resistance Balance Test |
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122 | (1) |
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122 | (1) |
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122 | (2) |
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124 | (1) |
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124 | (1) |
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124 | (2) |
| Chapter 12 Gasoline, Alternative Fuels, And Diesel Fuels |
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126 | (25) |
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126 | (1) |
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126 | (1) |
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126 | (1) |
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126 | (1) |
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126 | (1) |
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127 | (1) |
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128 | (1) |
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Normal And Abnormal Combustion |
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129 | (1) |
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130 | (1) |
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131 | (1) |
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132 | (1) |
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Testing Gasoline For Alcohol Content |
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133 | (1) |
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General Gasoline Recommendations |
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133 | (3) |
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136 | (1) |
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Alternative Fuel Vehicles |
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136 | (2) |
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138 | (1) |
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139 | (1) |
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139 | (3) |
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142 | (1) |
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142 | (1) |
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142 | (1) |
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Safety Procedures When Working With Alternative Fuels |
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143 | (1) |
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144 | (1) |
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145 | (2) |
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147 | (2) |
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149 | (1) |
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149 | (1) |
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149 | (2) |
| Chapter 13 Coolant |
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151 | (8) |
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151 | (1) |
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151 | (1) |
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151 | (1) |
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152 | (2) |
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154 | (1) |
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Coolant Freezing/Boiling Temperatures |
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154 | (1) |
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155 | (2) |
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Coolant Replacement Issues |
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157 | (1) |
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158 | (1) |
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158 | (1) |
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158 | (1) |
| Chapter 14 Cooling System Operation And Diagnosis |
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159 | (19) |
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159 | (1) |
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159 | (1) |
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159 | (1) |
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160 | (1) |
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160 | (4) |
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164 | (1) |
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165 | (1) |
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166 | (1) |
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167 | (2) |
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Coolant Flow In The Engine |
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169 | (1) |
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170 | (1) |
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171 | (1) |
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171 | (1) |
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Coolant Temperature Warning Light |
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172 | (1) |
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Cooling System Inspection |
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173 | (1) |
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174 | (3) |
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177 | (1) |
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177 | (1) |
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177 | (1) |
| Chapter 15 Engine Oil |
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178 | (14) |
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178 | (1) |
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178 | (1) |
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178 | (1) |
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178 | (1) |
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178 | (1) |
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179 | (1) |
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180 | (1) |
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European Oil Rating System |
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181 | (1) |
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181 | (1) |
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182 | (1) |
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183 | (1) |
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Vehicle-Specific Specifications |
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184 | (1) |
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184 | (1) |
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185 | (1) |
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185 | (6) |
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191 | (1) |
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191 | (1) |
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191 | (1) |
| Chapter 16 Lubrication System Operation And Diagnosis |
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192 | (11) |
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192 | (1) |
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192 | (1) |
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192 | (1) |
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192 | (1) |
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Engine Lubrication Systems |
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193 | (1) |
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193 | (5) |
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198 | (1) |
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199 | (1) |
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200 | (1) |
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200 | (1) |
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201 | (1) |
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201 | (1) |
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202 | (1) |
| Chapter 17 Engine Starting And Charging Systems |
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203 | (24) |
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203 | (1) |
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203 | (1) |
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Purpose And Function Of A Battery |
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203 | (1) |
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203 | (1) |
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Battery Service Safety Considerations |
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204 | (1) |
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Battery Visual Inspection |
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205 | (1) |
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205 | (2) |
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207 | (1) |
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207 | (1) |
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208 | (1) |
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209 | (1) |
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209 | (1) |
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Battery Electrical Drain Test |
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209 | (2) |
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Battery Electrical Drain Testing Using An Ammeter |
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211 | (1) |
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Procedure For Battery Electrical Drain Test |
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211 | (1) |
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Finding The Source Of The Drain |
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212 | (1) |
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When A Battery Drain Exists After All Fuses Are Disconnected |
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212 | (1) |
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212 | (1) |
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Diagnosing Starter Problems Using Visual Inspection |
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213 | (1) |
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Starter Testing On The Vehicle |
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214 | (1) |
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Testing A Starter Using A Scan Tool |
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214 | (1) |
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215 | (2) |
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Starter Drive-To-Flywheel Clearance |
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217 | (1) |
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218 | (2) |
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Checking Charging System Voltage |
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220 | (1) |
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Testing An Alternator Using A Scan Tool |
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220 | (1) |
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221 | (1) |
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222 | (1) |
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Charging System Voltage Drop Testing |
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222 | (1) |
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223 | (1) |
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Testing An Alternator Using A Scope |
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224 | (1) |
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225 | (1) |
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225 | (1) |
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226 | (1) |
| Chapter 18 Ignition System Operation And Diagnosis |
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227 | (24) |
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227 | (1) |
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227 | (1) |
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227 | (2) |
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Ignition Switching And Triggering |
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229 | (4) |
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Distributor Ignition (DI) |
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233 | (1) |
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Waste-Spark Ignition Systems |
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233 | (3) |
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236 | (2) |
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238 | (1) |
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Ignition System Diagnosis |
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239 | (3) |
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Spark Plug Wire Inspection |
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242 | (2) |
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244 | (4) |
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248 | (1) |
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Ignition System Symptom Guide |
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249 | (1) |
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249 | (1) |
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250 | (1) |
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250 | (1) |
| Chapter 19 Emission Control Devices Operation And Diagnosis |
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251 | (28) |
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251 | (1) |
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251 | (1) |
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251 | (1) |
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251 | (1) |
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Exhaust Gas Recirculation Systems |
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252 | (3) |
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OBD-II EGR Monitoring Strategies |
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255 | (1) |
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Diagnosing A Defective EGR System |
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255 | (2) |
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EGR-Related OBD-IL Diagnostic Trouble Codes |
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257 | (1) |
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257 | (2) |
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259 | (2) |
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PCV-Related Diagnostic Trouble Code |
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261 | (1) |
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Secondary Air-Injection System |
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261 | (2) |
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Secondary Air-Injection System Diagnosis |
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263 | (1) |
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SAI-Related Diagnostic Trouble Code |
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264 | (1) |
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264 | (2) |
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Diagnosing Catalytic Converters |
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266 | (3) |
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Catalytic Converter Replacement Guidelines |
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269 | (1) |
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Catalytic Converter-Related Diagnostic Trouble Code |
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269 | (1) |
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Evaporative Emission Control System |
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269 | (3) |
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Nonenhanced Evaporative Control Systems |
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272 | (1) |
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Enhanced Evaporative Control System |
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272 | (1) |
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Leak Detection Pump System |
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273 | (1) |
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Onboard Refueling Vapor Recovery |
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273 | (1) |
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State Inspection EVAP Tests |
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273 | (1) |
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Diagnosing The EVAP System |
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274 | (1) |
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Evaporative System Monitor |
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275 | (1) |
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276 | (1) |
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EVAP System-Related Diagnostic Trouble Codes |
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277 | (1) |
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277 | (1) |
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278 | (1) |
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278 | (1) |
| Chapter 20 Intake And Exhaust Systems |
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279 | (10) |
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279 | (1) |
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279 | (1) |
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279 | (2) |
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Throttle-Body Injection Intake Manifolds |
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281 | (1) |
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Port Fuel-Injection Intake Manifolds |
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282 | (2) |
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Exhaust Gas Recirculation Passages |
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284 | (1) |
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284 | (2) |
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286 | (1) |
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287 | (1) |
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288 | (1) |
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288 | (1) |
| Chapter 21 Turbocharging And Supercharging |
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289 | (12) |
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289 | (1) |
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289 | (1) |
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289 | (1) |
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Forced Induction Principles |
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289 | (2) |
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291 | (2) |
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293 | (2) |
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295 | (2) |
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297 | (1) |
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298 | (1) |
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299 | (1) |
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300 | (1) |
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300 | (1) |
| Chapter 22 Engine Condition Diagnosis |
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301 | (18) |
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301 | (1) |
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301 | (1) |
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Typical Engine-Related Complaints |
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301 | (1) |
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301 | (1) |
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The Driver Is Your Best Resource |
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302 | (1) |
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302 | (2) |
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304 | (1) |
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305 | (1) |
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Oil Pressure Warning Lamp |
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306 | (1) |
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306 | (2) |
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308 | (1) |
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Running (Dynamic) Compression Test |
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308 | (1) |
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309 | (1) |
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Cylinder Power Balance Test |
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310 | (1) |
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Power Balance Test Procedure |
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310 | (1) |
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310 | (2) |
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312 | (1) |
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Testing Back Pressure With A Vacuum Gauge |
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313 | (1) |
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Testing Back Pressure With A Pressure Gauge |
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313 | (1) |
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Diagnosing Head Gasket Failure |
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313 | (1) |
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314 | (3) |
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317 | (1) |
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317 | (1) |
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317 | (2) |
| Chapter 23 In-Vehicle Engine Service |
|
319 | (10) |
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319 | (1) |
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319 | (1) |
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319 | (1) |
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320 | (1) |
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Intake Manifold Gasket Inspection |
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320 | (1) |
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Intake Manifold Gasket Replacement |
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321 | (1) |
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322 | (1) |
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Hybrid Engine Precautions |
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322 | (1) |
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Gasoline Direct Injection Service |
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323 | (5) |
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328 | (1) |
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328 | (1) |
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328 | (1) |
| Chapter 24 Engine Removal And Disassembly |
|
329 | (13) |
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329 | (1) |
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329 | (1) |
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329 | (1) |
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330 | (2) |
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332 | (2) |
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Disassembly Of The Short Block |
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334 | (1) |
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Rotating Engine Assemblies Removal |
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335 | (1) |
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Cylinder Head Disassembly |
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336 | (4) |
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340 | (1) |
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340 | (1) |
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340 | (2) |
| Chapter 25 Engine Cleaning And Crack Detection |
|
342 | (10) |
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342 | (1) |
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342 | (1) |
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342 | (1) |
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342 | (1) |
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343 | (1) |
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344 | (1) |
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344 | (1) |
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345 | (1) |
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Ultrasonic And Vibratory Cleaning |
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346 | (1) |
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346 | (1) |
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347 | (3) |
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350 | (1) |
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351 | (1) |
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351 | (1) |
| Chapter 26 Cylinder Head And Valve Guide Service |
|
352 | (16) |
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352 | (1) |
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352 | (1) |
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352 | (1) |
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352 | (4) |
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356 | (1) |
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357 | (1) |
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358 | (1) |
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Aluminum Cylinder Head Straightening |
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359 | (1) |
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Cylinder Head Resurfacing |
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360 | (1) |
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Intake Manifold Alignment |
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361 | (1) |
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362 | (2) |
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364 | (2) |
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366 | (1) |
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367 | (1) |
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367 | (1) |
| Chapter 27 Valve And Seat Service |
|
368 | (25) |
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368 | (1) |
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368 | (1) |
|
Intake And Exhaust Valves |
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368 | (2) |
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370 | (1) |
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371 | (1) |
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372 | (3) |
|
Valve Keepers And Rotators |
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|
375 | (1) |
|
Valve Reconditioning Procedure |
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376 | (1) |
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376 | (2) |
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Valve Seat Reconditioning |
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|
378 | (1) |
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379 | (1) |
|
Valve Seat Grinding Stones |
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380 | (2) |
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382 | (1) |
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382 | (1) |
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382 | (2) |
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384 | (1) |
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384 | (1) |
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385 | (2) |
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387 | (4) |
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391 | (1) |
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392 | (1) |
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392 | (1) |
| Chapter 28 Camshafts And Valve Trains |
|
393 | (26) |
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393 | (1) |
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393 | (1) |
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393 | (1) |
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394 | (2) |
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396 | (2) |
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398 | (1) |
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399 | (2) |
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401 | (1) |
|
Overhead Camshaft Valve Trains |
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|
402 | (1) |
|
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403 | (3) |
|
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406 | (2) |
|
|
|
408 | (1) |
|
Valve Train Problem Diagnosis |
|
|
408 | (2) |
|
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410 | (1) |
|
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|
410 | (1) |
|
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411 | (1) |
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|
411 | (5) |
|
Variable Lift And Cylinder Deactivation Systems |
|
|
416 | (1) |
|
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417 | (1) |
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418 | (1) |
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418 | (1) |
| Chapter 29 Pistons, Rings, And Connecting Rods |
|
419 | (18) |
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419 | (1) |
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419 | (1) |
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419 | (1) |
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420 | (3) |
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423 | (1) |
|
Piston Pin Retaining Methods |
|
|
424 | (2) |
|
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426 | (2) |
|
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428 | (1) |
|
|
|
429 | (3) |
|
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432 | (1) |
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433 | (1) |
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433 | (2) |
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435 | (1) |
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436 | (1) |
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|
436 | (1) |
| Chapter 30 Engine Blocks |
|
437 | (16) |
|
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|
437 | (1) |
|
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|
437 | (1) |
|
|
|
437 | (5) |
|
|
|
442 | (8) |
|
Block Preparation For Assembly |
|
|
450 | (1) |
|
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|
451 | (1) |
|
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|
451 | (1) |
|
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|
452 | (1) |
| Chapter 31 Crankshafts Balance Shafts, And Bearings |
|
453 | (20) |
|
|
|
453 | (1) |
|
|
|
453 | (1) |
|
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|
453 | (2) |
|
|
|
455 | (1) |
|
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|
456 | (1) |
|
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|
456 | (2) |
|
|
|
458 | (2) |
|
Externally And Internally Balanced Engines |
|
|
460 | (1) |
|
|
|
460 | (1) |
|
|
|
461 | (1) |
|
|
|
462 | (2) |
|
|
|
464 | (4) |
|
|
|
468 | (2) |
|
|
|
470 | (1) |
|
|
|
471 | (1) |
|
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|
471 | (1) |
|
|
|
471 | (2) |
| Chapter 32 Gaskets And Sealants |
|
473 | (9) |
|
|
|
473 | (1) |
|
|
|
473 | (1) |
|
|
|
473 | (1) |
|
|
|
473 | (3) |
|
|
|
476 | (1) |
|
|
|
477 | (1) |
|
|
|
477 | (1) |
|
|
|
478 | (3) |
|
|
|
481 | (1) |
|
|
|
481 | (1) |
|
|
|
481 | (1) |
| Chapter 33 Balancing And Blueprinting |
|
482 | (12) |
|
|
|
482 | (1) |
|
|
|
482 | (1) |
|
|
|
482 | (2) |
|
|
|
484 | (2) |
|
Combustion Chamber Volume |
|
|
486 | (1) |
|
Flow Testing Cylinder Heads |
|
|
486 | (1) |
|
|
|
487 | (1) |
|
Determining Proper Pushrod Length |
|
|
488 | (2) |
|
|
|
490 | (3) |
|
|
|
493 | (1) |
|
|
|
493 | (1) |
|
|
|
493 | (1) |
| Chapter 34 Engine Assembly And Dynamometer Testing |
|
494 | (31) |
|
|
|
494 | (1) |
|
|
|
494 | (1) |
|
Details, Details, Details |
|
|
494 | (1) |
|
|
|
494 | (3) |
|
Cylinder Head Preparation |
|
|
497 | (1) |
|
|
|
497 | (1) |
|
Final Short Block Assembly |
|
|
498 | (6) |
|
|
|
504 | (1) |
|
|
|
505 | (3) |
|
Cylinder Head Installation |
|
|
508 | (3) |
|
Torque-To-Yield Head Bolts |
|
|
511 | (1) |
|
|
|
512 | (3) |
|
|
|
515 | (4) |
|
|
|
519 | (4) |
|
|
|
523 | (1) |
|
|
|
523 | (1) |
|
|
|
524 | (1) |
| Chapter 35 Engine Installation And Break-In |
|
525 | (6) |
|
|
|
525 | (1) |
|
|
|
525 | (1) |
|
Preinstallation Checklist |
|
|
525 | (1) |
|
Transmission Installation |
|
|
525 | (2) |
|
|
|
527 | (1) |
|
|
|
527 | (1) |
|
|
|
528 | (1) |
|
|
|
529 | (1) |
|
|
|
530 | (1) |
|
|
|
530 | (1) |
|
|
|
530 | (1) |
| Appendix 1 Engine Repair (A1) Sample ASE-Type Certification Test And Answers |
|
531 | (4) |
| Appendix 2 2013 NATEF Correlation Chart |
|
535 | (4) |
| Glossary |
|
539 | (16) |
| Index |
|
555 | |
