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Cement Production Technology: Principles and Practice [Kõva köide]

  • Formaat: Hardback, 419 pages, kõrgus x laius: 254x178 mm, kaal: 964 g, 174 Illustrations, black and white
  • Ilmumisaeg: 08-May-2018
  • Kirjastus: CRC Press
  • ISBN-10: 1138570664
  • ISBN-13: 9781138570665
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  • Formaat: Hardback, 419 pages, kõrgus x laius: 254x178 mm, kaal: 964 g, 174 Illustrations, black and white
  • Ilmumisaeg: 08-May-2018
  • Kirjastus: CRC Press
  • ISBN-10: 1138570664
  • ISBN-13: 9781138570665
Teised raamatud teemal:
The book is an outcome of the authors active professional involvement in research, manufacture and consultancy in the field of cement chemistry and process engineering. This multidisciplinary title on cement production technology covers the entire process spectrum of cement production, starting from extraction and winning of natural raw materials to the finished products including the environmental impacts and research trends. The book has an overtone of practice supported by the back-up principles.
Preface xiii
Author xvii
Notation xix
1 Basics of mineral resources for cement production
1(40)
1.1 Preamble
1(1)
1.2 Characterization of minerals and rocks
2(4)
1.3 Nature of limestone occurrence
6(2)
1.4 Assessment of limestone deposits
8(10)
1.5 Mineral composition and quality of limestone
18(6)
1.6 Limestone mining
24(3)
1.7 Quarry design and operational optimization
27(2)
1.8 Argillaceous materials
29(3)
1.9 Corrective materials
32(1)
1.10 Natural gypsum
33(3)
1.11 Influence of raw materials on unit operations
36(1)
1.12 Summary
37(4)
References
39(2)
2 Raw mix proportioning, processing, and burnability assessment
41(32)
2.1 Preamble
41(1)
2.2 Stoichiometric requirements in raw mix computation
41(7)
2.3 Raw mix computation
48(5)
2.4 Preparation process for raw mix
53(10)
2.5 Burnability features of raw meal
63(5)
2.6 Use of mineralizers
68(1)
2.7 Summary
69(4)
References
70(3)
3 Fuels commonly in use for clinker production
73(30)
3.1 Preamble
73(1)
3.2 Characteristics of fuels
74(7)
3.3 Coal resources of the world
81(2)
3.4 Basic chemistry and physics of combustion
83(4)
3.5 Coal preparation and firing
87(5)
3.6 Relation of process parameters with combustion
92(4)
3.7 Petcoke as a substitute fuel
96(5)
3.8 Summary
101(2)
References
101(2)
4 Alternative fuels and raw materials
103(38)
4.1 Preamble
103(1)
4.2 Broad classification
104(3)
4.3 Feasibility of an AFR project
107(2)
4.4 Inventory and material characteristics
109(9)
4.5 Systematic quality assessment
118(3)
4.6 Co-processing of alternative fuels
121(3)
4.7 Systemic requirements for using alternative fuels
124(9)
4.8 Gasification technology
133(2)
4.9 Alternative raw materials
135(1)
4.10 Environmental aspects
136(2)
4.11 Summary
138(3)
References
139(2)
5 Pyroprocessing and clinker cooling
141(34)
5.1 Preamble
141(1)
5.2 Clinker formation process
141(5)
5.3 Preheater-precalciner systems
146(6)
5.4 Rotary kiln systems
152(3)
5.5 Kiln burners and combustion
155(2)
5.6 Clinker coolers
157(4)
5.7 Volatiles cycle in preheater-precalciner kiln systems
161(1)
5.8 Refractory lining materials in the kiln system
162(5)
5.9 Energy consumption and kiln emissions
167(2)
5.10 Kiln control strategies
169(2)
5.11 Summary
171(4)
References
172(3)
6 Clinker grinding and cement making
175(38)
6.1 Preamble
175(1)
6.2 Clinker characteristics
176(9)
6.3 Clinker grinding systems
185(15)
6.4 Energy conservation and material characteristics
200(5)
6.5 Grinding aids in cement manufacture
205(4)
6.6 Storage, dispatch, and bagging of cement
209(2)
6.7 Summary
211(2)
References
212(1)
7 Composition and properties of Portland cements
213(38)
7.1 Preamble
213(1)
7.2 Basic grades and varieties
214(5)
7.3 Characteristics of Portland cements
219(6)
7.4 Phase-modified Portland cements
225(1)
7.5 Blended Portland cements
226(4)
7.6 Characterization of cements and practical implications of properties
230(5)
7.7 Overview of the hydration reactions
235(10)
7.8 Cement for durable concrete
245(3)
7.9 Summary
248(3)
References
249(2)
8 Advances in plant-based quality control practice
251(36)
8.1 Preamble
251(1)
8.2 Sampling guidelines
252(2)
8.3 Sampling stations in cement plants
254(2)
8.4 Computer-aided run-of-mine limestone quality control
256(2)
8.5 Preblending operation
258(2)
8.6 Raw mix control
260(3)
8.7 Kiln operation monitoring
263(1)
8.8 Cement grinding process
264(1)
8.9 X-ray diffractometry for phase analysis
265(2)
8.10 Online quality control in cement plants
267(5)
8.11 Flue gas analysis
272(8)
8.12 Process measurements
280(4)
8.13 Total process control system
284(1)
8.14 Summary
285(2)
References
286(1)
9 Environmental mitigation and pollution control technologies
287(40)
9.1 Preamble
287(1)
9.2 Pollutants emitted into the atmosphere during manufacture of cement
288(5)
9.3 Generation and broad characteristics of dust
293(20)
9.4 Sulfur dioxide emissions
313(2)
9.5 Nitrogen oxide emissions
315(4)
9.6 Noise pollution
319(2)
9.7 Selected monitoring techniques
321(2)
9.8 Current environmental outlook
323(1)
9.9 Summary
324(3)
References
325(2)
10 Trends of research and development in cement manufacture and application
327(44)
10.1 Preamble
327(1)
10.2 Sustaining technologies in the growth of the cement industry
328(3)
10.3 Status of potentially disruptive pyroprocessing technologies
331(5)
10.4 Portland cement derivatives with niche application potential
336(16)
10.5 Complex building products formulation with CAC
352(2)
10.6 Research thrusts towards low-carbon cement industry
354(4)
10.7 Technology options for converting Co2 into fuel products
358(1)
10.8 Low-carbon cements and concretes
359(7)
10.9 Nanotechnology in cement research
366(1)
10.10 Non-hydraulic cements
367(1)
10.11 Summary
368(3)
References
369(2)
11 Global and regional growth trends in cement production
371(22)
11.1 Preamble
371(1)
11.2 Capacity and production growth perspectives
372(5)
11.3 National economy versus cement consumption
377(2)
11.4 Change drivers of production and application of cement
379(3)
11.5 Future design of cement plants
382(2)
11.6 Growth of the Indian cement industry: a case study
384(9)
References
391(2)
12 Epilogue
393(4)
Index 397
Anjan Kumar Chatterjee is presently the Chairman of Conmat Technologies Private Limited, which is a research and consulting outfit in Kolkata, India, engaged in providing technical support services to the cement, concrete and mineral industry within and outside the country. Concurrently he is also Director-in-Charge of Dr Fixit Institute of Structural Protection and Rehabilitation, Mumbai, which is a not-for-profit knowledge centre specifically devoted to repair, restoration and renewal engineering of concrete buildings. He is also associated with the major cement companies in the country in various advisory capacity. Prior to taking up the above assignments, Dr Chatterjee was an employee of the Associated Cement Companies Limited (now called ACC Limited) for over two decades and retired as its Whole-time Executive Director. While in ACC, he was responsible for the Companys Research & Development, Project Engineering and several diversified business units.

Academically, Dr Chatterjee is a postgraduate in Geology and doctorate in Materials Science. He carried out extensive research in the field of electro-remelting slags, phase equilibrium studies on oxy-fluoride systems, and microstructural studies of cement, concrete and ceramics at the Institute of Metallurgy in Moscow, Moscow State University and the Building Research Establishment, UK. Beyond the national scene, Dr Chatterjee has been in various international assignments with UNIDO and an Environmental Research Company of University of Amsterdam.

He holds the fellowship and membership of a large number of professional bodies. He is a Fellow of the Indian National Academy of Engineering, Indian Concrete Institute, and Indian Ceramic Institute. He is also a Founding Member of Asian Cement & Concrete Research Academy in Beijing, China. He has been conferred the lifetime achievement award by the Indian Concrete Institute, Association of Consulting Civil Engineers, Confederation of Indian Industries and Cement Manufacturers Association. He has many other awards and a large number of publications to his credit.