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Engineering Systems Reliability, Safety, and Maintenance: An Integrated Approach [Kõva köide]

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(University of Ottawa, Canada.)
  • Formaat: Hardback, 278 pages, kõrgus x laius: 234x156 mm, kaal: 544 g, 6 Tables, black and white; 42 Illustrations, black and white
  • Ilmumisaeg: 09-Mar-2017
  • Kirjastus: CRC Press Inc
  • ISBN-10: 1498781632
  • ISBN-13: 9781498781633
Teised raamatud teemal:
Engineering Systems Reliability, Safety, and Maintenance: An Integrated ApproachSuurem pilt
  • Formaat: Hardback, 278 pages, kõrgus x laius: 234x156 mm, kaal: 544 g, 6 Tables, black and white; 42 Illustrations, black and white
  • Ilmumisaeg: 09-Mar-2017
  • Kirjastus: CRC Press Inc
  • ISBN-10: 1498781632
  • ISBN-13: 9781498781633
Teised raamatud teemal:
Püsilink: https://www.kriso.ee/db/9781498781633.html
Märksõnad:
Today, engineering systems are an important element of the world economy and each year billions of dollars are spent to develop, manufacture, operate, and maintain various types of engineering systems around the globe. Many of these systems are highly sophisticated and contain millions of parts. For example, a Boeing jumbo 747 is made up of approximately 4.5 million parts including fasteners. Needless to say, reliability, safety, and maintenance of systems such as this have become more important than ever before. Global competition and other factors are forcing manufacturers to produce highly reliable, safe, and maintainable engineering products. Therefore, there is a definite need for the reliability, safety, and maintenance professionals to work closely during design and other phases.

Engineering Systems Reliability, Safety, and Maintenance: An Integrated Approach eliminates the need to consult many different and diverse sources in the hunt for the information required to design better engineering systems.

Arvustused

"The unique strength of this book is an integrated approach covering the fields of Reliability, Safety and Maintenance with all the foundational materials, methods and detailed applications with step by step approach to leverage.

The author is an International Authority in the fields Reliability, Safety and Maintenance Engineering. The primary strength of this book is the integrated approach covering the fields of Reliability, Safety and Maintenance Engineering fields. The book covers some of the most relevant applications of 21st Century such as Internet, Robotics, Software, Mining, Medical, Aerospace, Navy and various real life Transportation Systems. The author has simplified the most difficult & complex concepts and methods into simple, easy to use, step-by-step approach. This is a major differentiation for the book.

This book will be extremely useful to not only senior Under Graduate Students but also useful to Graduate students, Researchers and various Engineering Professionals." Subramanyam Naidu Rayapati, Agile CloudTech, LLC., USA

"Reliability, safety and maintenance are the key issues in contemporary systems as they become more and more complex. Following a general overview of the significance of these issues, this book presents a systematic survey of fundamental concepts assuring the above mentioned system features. This book is unique due to combining reliability, safety and maintenance issues in one volume, moreover the presented considerations refer to systems and practical problems from different domains; e.g. robot, transportation, aviation, medicine and other industries." Janusz Sosnowski, Institute of Computer Science, Warsaw University of Technology, Poland "The unique strength of this book is an integrated approach covering the fields of Reliability, Safety and Maintenance with all the foundational materials, methods and detailed applications with step by step approach to leverage.

The author is an International Authority in the fields Reliability, Safety and Maintenance Engineering. The primary strength of this book is the integrated approach covering the fields of Reliability, Safety and Maintenance Engineering fields. The book covers some of the most relevant applications of 21st Century such as Internet, Robotics, Software, Mining, Medical, Aerospace, Navy and various real life Transportation Systems. The author has simplified the most difficult & complex concepts and methods into simple, easy to use, step-by-step approach. This is a major differentiation for the book.

This book will be extremely useful to not only senior Under Graduate Students but also useful to Graduate students, Researchers and various Engineering Professionals." Subramanyam Naidu Rayapati, Agile CloudTech, LLC., USA

"Reliability, safety and maintenance are the key issues in contemporary systems as they become more and more complex. Following a general overview of the significance of these issues, this book presents a systematic survey of fundamental concepts assuring the above mentioned system features. This book is unique due to combining reliability, safety and maintenance issues in one volume, moreover the presented considerations refer to systems and practical problems from different domains; e.g. robot, transportation, aviation, medicine and other industries." Janusz Sosnowski, Institute of Computer Science, Warsaw University of Technology, Poland

Preface xv
Author xix
1 Introduction 1(12)
1.1 Background
1(1)
1.2 Engineering System Reliability, Safety, and Maintenance Facts, Figures, and Examples
2(2)
1.3 Terms and Definitions
4(1)
1.4 Useful Sources for Obtaining Information on Reliability, Safety, and Maintenance
5(4)
1.4.1 Organizations
5(1)
1.4.2 Journals and Magazines
6(1)
1.4.3 Data Information Sources
6(1)
1.4.4 Standards and Reports
7(1)
1.4.5 Books
8(1)
1.4.6 Conference Proceedings
9(1)
1.5 Scope of the Book
9(1)
References
10(3)
2 Reliability, Safety, and Maintenance Mathematics 13(20)
2.1 Introduction
13(1)
2.2 Median, Arithmetic Mean, and Mean Deviation
13(2)
2.2.1 Median
14(1)
2.2.2 Arithmetic Mean
14(1)
2.2.3 Mean Deviation
15(1)
2.3 Boolean Algebra Laws
15(2)
2.4 Probability Definition and Properties
17(1)
2.5 Useful Mathematical Definitions
18(5)
2.5.1 Cumulative Distribution Function
18(1)
2.5.2 Probability Density Function
19(1)
2.5.3 Expected Value
20(1)
2.5.4 Laplace Transform
21(1)
2.5.5 Final Value Theorem Laplace Transform
22(1)
2.6 Solving First-Order Differential Equations with Laplace Transforms
23(2)
2.7 Statistical Distributions
25(4)
2.7.1 Binomial Distribution
25(1)
2.7.2 Exponential Distribution
26(1)
2.7.3 Rayleigh Distribution
27(1)
2.7.4 Weibull Distribution
27(1)
2.7.5 Bathtub Hazard Rate Curve Distribution
28(1)
References
29(4)
3 Reliability, Safety, and Maintenance Basics 33(36)
3.1 Introduction
33(1)
3.2 Bathtub Hazard Rate Curve
33(2)
3.3 General Reliability Formulas
35(4)
3.3.1 Probability (or Failure) Density Function
35(1)
3.3.2 Hazard Rate (or Time-Dependent Failure Rate) Function
36(1)
3.3.3 General Reliability Function
36(2)
3.3.4 Mean Time to Failure
38(1)
3.4 Reliability Configurations
39(10)
3.4.1 Series Configuration
39(3)
3.4.2 Parallel Configuration
42(2)
3.4.3 k-out-of-n Configuration
44(2)
3.4.4 Standby System
46(1)
3.4.5 Bridge Configuration
47(2)
3.5 The Need for Safety and the Role of Engineers in Regard to Safety
49(1)
3.6 Product Hazard Classifications
50(2)
3.7 Safety Management Principles and Product Safety Organization Tasks
52(1)
3.8 Accident Causation Theories
53(3)
3.8.1 Human Factors Accident Causation Theory
53(1)
3.8.2 Domino Accident Causation Theory
54(2)
3.9 Facts and Figures Related to Engineering Maintenance
56(1)
3.10 Maintenance Engineering Objectives
56(1)
3.11 Preventive Maintenance
57(4)
3.11.1 Preventive Maintenance Elements and Principle for Selecting Items for Preventive Maintenance
57(1)
3.11.2 Steps for Developing Preventive Maintenance Program
58(1)
3.11.3 Preventive Maintenance Measures
59(1)
3.11.4 Preventive Maintenance Benefits and Drawbacks
60(1)
3.12 Corrective Maintenance
61(4)
3.12.1 Types of Corrective Maintenance
61(1)
3.12.2 Corrective Maintenance Steps, Downtime Components, and Time Reduction Strategies at System Level
62(1)
3.12.3 Corrective Maintenance Measures
63(2)
References
65(4)
4 Methods for Performing Reliability, Safety, and Maintenance Analysis of Engineering Systems 69(26)
4.1 Introduction
69(1)
4.2 Fault Tree Analysis
69(5)
4.2.1 Probability Evaluation of Fault Trees
72(2)
4.2.2 FTA Advantages and Disadvantages
74(1)
4.3 Markov Method
74(4)
4.4 Failure Modes and Effect Analysis
78(1)
4.5 Probability Tree Analysis
79(3)
4.6 Technique of Operation Review
82(1)
4.7 Hazard and Operability Analysis
83(1)
4.8 Interface Safety Analysis
84(2)
4.8.1 Classification I: Flow Relationships
85(1)
4.8.2 Classification II: Physical Relationships
85(1)
4.8.3 Classification III: Functional Relationships
85(1)
4.9 Maintenance Program Effectiveness Evaluation Approach for Managers
86(1)
4.10 Indices for Maintenance Management Analysis
86(6)
4.10.1 Category I: Broad Indices
87(1)
4.10.2 Category II: Specific Indices
88(4)
References
92(3)
5 Computer, Internet, and Robot System Reliability 95(24)
5.1 Introduction
95(1)
5.2 Computer System Reliability Issue-Related Factors and Computer Failure Sources
96(1)
5.3 Computer-Related Fault Classifications and Reliability Measures
97(1)
5.4 Fault Masking
98(3)
5.4.1 Triple Modular Redundancy
99(1)
5.4.2 N-Modular Redundancy
100(1)
5.5 Internet Failure Examples and Reliability-Related Observations
101(1)
5.6 Internet Outage Classifications
102(1)
5.7 A Method for Automating Fault Detection in Internet Services and Models for Conducting Internet Reliability and Availability Analyses
103(5)
5.7.1 Mathematical Model I
104(2)
5.7.2 Mathematical Model II
106(2)
5.8 Robot Reliability-Related Survey Results and Effectiveness Dictating Factors
108(1)
5.9 Categories of Robot Failures and Their Causes and Corrective Measures
109(2)
5.10 Robot Reliability Measures and Analysis Methods
111(5)
5.10.1 Robot Reliability Measures
111(3)
5.10.1.1 Mean Time to Robot-Related Problems
111(1)
5.10.1.2 Mean Time to Robot Failure
112(1)
5.10.1.3 Robot Reliability
113(1)
5.10.2 Robot Reliability Analysis Methods
114(29)
5.10.2.1 Fault Tree Analysis
114(1)
5.10.2.2 Failure Modes and Effect Analysis
114(1)
5.10.2.3 Parts Count Method
115(1)
5.10.2.4 Markov Method
115(1)
References
116(3)
6 Transportation System Failures and Human Error in Transportation Systems 119(20)
6.1 Introduction
119(1)
6.2 Defects in Vehicle Parts and Categories of Vehicle Failures
119(2)
6.3 Rail Weld Failures and Defects
121(1)
6.4 Classifications of Road and Rail Tanker Failure Modes and Causes of Failures and Factors Influencing the Nature of Failure Consequences
122(2)
6.5 Mechanical Failure-Related Aviation Accidents and Their Examples
124(1)
6.6 Ship Failures and Their Common Causes
125(1)
6.7 Railway System Human Error-Related Facts and Figures and Typical Human Error Occurrence Areas in Railway Operation
126(2)
6.8 Aviation System Human Error-Related Facts and Figures and Types of Pilot-Controller Communication-Related Errors
128(2)
6.9 Organization-Related Factors in Commercial Aviation Accidents with Respect to Pilot Error and Recommendations for Reducing Pilot-Controller Communication Errors
130(1)
6.10 Shipping System Human Error-Related Facts and Figures
131(1)
6.11 Marine Industry-Related Human Factors Issues and Methods for Reducing the Manning Impact on Shipping System Reliability
132(1)
6.12 Road Transportation System Human Error-Related Facts and Figures and Common Driver Errors
133(1)
6.13 Classifications and Ranking of Driver Errors
134(2)
References
136(3)
7 Software, Robot, and Transportation System Safety 139(24)
7.1 Introduction
139(1)
7.2 Software Potential Hazards and Software Risk and Safety Classifications
140(1)
7.3 Software System Safety-Associated Tasks and Role of Software Quality Assurance Organization with Respect to Software Safety
141(1)
7.4 Software Safety Assurance Program
142(1)
7.5 Software Hazard Analysis Methods
143(2)
7.5.1 Software Sneak Circuit Analysis
144(1)
7.5.2 Code Walk-Through
144(1)
7.5.3 Proof of Correctness
144(1)
7.6 Robot Hazards and Safety-Related Problems
145(1)
7.7 Robot Safety-Related Problems Causing Weak Points in Planning, Design, and Operation
146(1)
7.8 Common Robot Safety-Related Features and Their Functions
147(1)
7.9 Robot Safeguard Methods
148(1)
7.9.1 Flashing Lights
148(1)
7.9.2 Intelligent Systems
149(1)
7.9.3 Warning Signs
149(1)
7.10 Truck Safety-Related Facts and Figures
149(1)
7.11 Truck and Bus Safety-Related Issues
150(1)
7.12 Recommendations for Improving Truck Safety
151(2)
7.12.1 Recommendations on Driver Training and Empowerment Issue
151(1)
7.12.2 Recommendations on Driver Fatigue Issue
152(1)
7.12.3 Recommendations on Vehicle Brakes and Maintenance Standards Issue
152(1)
7.12.4 Recommendations on Harmonization of Safety Standards across All Jurisdictions Issue
152(1)
7.12.5 Recommendations on Data Needs Issue
153(1)
7.13 Examples of Rail Accidents and Their Causes
153(1)
7.14 Classifications of Rail Accidents by Causes and Effects
154(1)
7.15 Railroad Tank Car Safety
155(1)
7.16 Analysis of World Airline Accidents
156(1)
7.17 US Airline-Related Fatalities and Causes of Airplane Crashes
156(1)
7.18 Marine Accidents
157(1)
7.18.1 The Estonia Accident
158(1)
7.18.2 The Herald of Free Enterprise Accident
158(1)
7.19 Ship Port-Associated Hazards
158(2)
References
160(3)
8 Medical and Mining System Safety 163(16)
8.1 Introduction
163(1)
8.2 Medical System Safety-Related Facts and Figures
164(1)
8.3 Safety-Related Requirements for Medical Devices/Systems and Types of Medical Device/System Safety
164(2)
8.4 Safety in Medical Device/System Life Cycle
166(1)
8.5 Classifications of Medical Device/System Accident Causes and Methods for Conducting Medical Device/System Safety Analysis and Considerations for Their Selection
167(3)
8.5.1 Operating Hazard Analysis
168(1)
8.5.2 Fault Tree Analysis
168(1)
8.5.3 Human Error Analysis
169(1)
8.5.4 Considerations for the Selection of Safety Analysis Methods for Conducting Medical Device/System Safety Analysis
169(1)
8.6 Mining Equipment/System Safety-Related Facts and Figures and Injuries and Fatalities due to Crane, Drill Rig, and Haul Truck Contact with High-Tension Power Lines
170(1)
8.7 Human Factors-Related Tips for Safer Mining Equipment/ Systems
171(1)
8.8 Causes of Mining Equipment-Related Accidents and Mining Equipment Maintenance-Related Accidents
172(1)
8.9 Methods for Performing Mining Equipment/System Safety Analysis
173(3)
8.9.1 Management Oversight and Risk Tree Analysis
173(1)
8.9.2 Binary Matrices
174(1)
8.9.3 Consequence Analysis
175(1)
References
176(3)
9 Software Maintenance and Reliability-Centered Maintenance 179(20)
9.1 Introduction
179(1)
9.2 Software Maintenance-Related Facts and Figures
180(1)
9.3 Software Maintenance Problems and Maintenance Types
180(2)
9.4 Software Maintenance Methods
182(2)
9.4.1 Impact Analysis
182(1)
9.4.2 Maintenance Reduction
182(1)
9.4.3 Software Configuration Management
183(1)
9.5 Software Maintenance Costing
184(2)
9.5.1 Maintenance Cost Model
186(1)
9.6 RCM Goals and Principles
186(1)
9.7 RCM Process
187(1)
9.8 Elements of RCM
188(4)
9.8.1 Reactive Maintenance
188(1)
9.8.2 Preventive Maintenance
189(1)
9.8.3 Predictive Testing and Inspection
189(1)
9.8.4 Proactive Maintenance
189(3)
9.8.4.1 Root Cause Failure Analysis
190(1)
9.8.4.2 Failed Item Analysis
191(1)
9.8.4.3 Age Exploration
191(1)
9.8.4.4 Reliability Engineering
191(1)
9.9 RCM Program Effectiveness Measurement Indicators
192(2)
9.9.1 Indictor I: Emergency Percentage Index
192(1)
9.9.2 Indicator II: Maintenance Overtime Percentage Index
192(1)
9.9.3 Indicator III: Equipment Availability
193(1)
9.9.4 Indicator IV: PM/PTI-Reactive Maintenance Index
193(1)
9.9.5 Indicator V: Emergency-PM/PTI Work Index
194(1)
9.9.6 Indicator VI: PTI-Covered Equipment Index
194(1)
9.10 Reasons for RCM Failures and Benefits of RCM
194(2)
References
196(3)
10 Maintenance Safety and Human Error in Aviation and Power Plant Maintenance 199(32)
10.1 Introduction
199(1)
10.2 Maintenance Safety-Related Facts, Figures, and Examples
200(1)
10.3 Factors Responsible for Dubious Safety Reputation in Performing Maintenance Tasks and Reasons for Safety-Related Problems in Maintenance
201(1)
10.4 Maintenance Personnel Safety and Maintenance Safety-Related Questions for Manufacturers of Engineering Systems/Equipment
202(2)
10.5 Guidelines for Equipment/System Designers for Improving Safety in Maintenance
204(1)
10.6 Models for Performing Maintenance Safety Analysis
205(7)
10.6.1 Model I
205(4)
10.6.2 Model II
209(3)
10.7 Aviation Maintenance Human Error-Related Facts, Figures, and Examples
212(1)
10.8 Major Categories of Human Errors in Aviation Maintenance and Inspection Tasks and Causes of Human Error in Aviation Maintenance
213(1)
10.9 Common Human Errors in Aircraft Maintenance Tasks and Guidelines to Reduce Human Error in Aircraft Maintenance-Related Tasks
214(3)
10.10 Methods for Performing Aircraft Maintenance Error Analysis
217(2)
10.10.1 Error-Cause Removal Program
217(1)
10.10.2 Cause-and-Effect Diagram
218(1)
10.11 Power Plant Maintenance Human Error-Related Facts, Figures, and Examples
219(1)
10.12 Human Error Causes in Power Plant Maintenance and Most Susceptible Maintenance Tasks to Human Error in Power Generation
220(3)
10.13 Guidelines to Reduce and Prevent Human Error in Power Generation Maintenance
223(1)
10.14 Power Plant Maintenance Error Analysis Methods
223(3)
10.14.1 Maintenance Personnel Performance Simulation Model
224(1)
10.14.2 Fault Tree Analysis
224(2)
References
226(5)
11 Mathematical Models for Performing Engineering System Reliability, Safety, and Maintenance Analysis 231(20)
11.1 Introduction
231(1)
11.2 Model I
231(3)
11.3 Model II
234(4)
11.4 Model III
238(3)
11.5 Model IV
241(4)
11.6 Model V
245(2)
11.7 Model VI
247(2)
References
249(2)
Appendix: Bibliography: Literature on Engineering System Reliability, Safety, and Maintenance 251(20)
Index 271
Dr. B.S. Dhillon is a professor of Engineering Management in the Department of Mechanical Engineering at the University of Ottawa. He has served as a Chairman/Director of Mechanical Engineering Department/Engineering Management Program for over 10 years at the same institution. He is the founder of the probability distribution named Dhillon Distribution/Law/Model by statistical researchers in their publications around the world. He has published over 376 {(i.e., 226( 70 single authored + 156 co-authored) journal and 150 conference proceedings} articles on reliability engineering, maintainability, safety, engineering management, etc. He is currently or has been on the editorial boards of 12 international scientific journals. In addition, Dr. Dhillon has written 42 books on various aspects of health care, engineering management, design, reliability, safety, and quality published by Wiley (1981), Van Nostrand (1982), Butterworth (1983), Marcel Dekker (1984), Pergamon (1986), etc. His books are being used in over 100 countries, and many of them are translated into languages such as German, Russian, Chinese, and Persian (Iranian).



He has served as General Chairman of two international conferences on reliability and quality control held in Los Angeles and Paris in 1987. Prof. Dhillon has also served as a consultant to various organizations and bodies and has many years of experience in the industrial sector. At the University of Ottawa, he has been teaching reliability, quality, engineering management, design, and related areas for over 34 years. Dr. Dhillon has also lectured in over 50 countries, including keynote addresses at various international scientific conferences held in North America, Europe, Asia, and Africa. In March 2004, he was a distinguished speaker at the Conf./Workshop on Surgical Errors (sponsored by White House Health and Safety Committee and Pentagon), held at Capitol Hill (One Constitution Avenue, Washington, D.C.).



Professor Dhillon attended the University of Wales where he received a BS in electrical and electronic engineering and an MS in mechanical engineering. He received a Ph.D. in industrial engineering from the University of Windsor.