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Introduction to Industrial Automation [Kõva köide]

  • Formaat: Hardback, 458 pages, kõrgus x laius: 254x178 mm, kaal: 997 g, 18 Tables, black and white; 50 Illustrations, black and white
  • Ilmumisaeg: 05-Apr-2018
  • Kirjastus: CRC Press Inc
  • ISBN-10: 1498705405
  • ISBN-13: 9781498705400
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  • Formaat: Hardback, 458 pages, kõrgus x laius: 254x178 mm, kaal: 997 g, 18 Tables, black and white; 50 Illustrations, black and white
  • Ilmumisaeg: 05-Apr-2018
  • Kirjastus: CRC Press Inc
  • ISBN-10: 1498705405
  • ISBN-13: 9781498705400
Teised raamatud teemal:

This book provides an extended overview and fundamental knowledge in industrial automation, while building the necessary knowledge level for further specialization in advanced concepts of industrial automation. It covers a number of central concepts of industrial automation, such as basic automation elements, hardware components for automation and process control, the latch principle, industrial automation synthesis, logical design for automation, electropneumatic automation, industrial networks, basic programming in PLC, and PID in the industry.

Preface xiii
Authors xv
1 Industrial Automation 1(18)
1.1 The Industrial Control System
1(5)
1.2 Automation and Process Control
6(3)
1.3 Purpose of Industrial Automation
9(1)
1.4 Industrial Automation Circuits
10(3)
1.5 Computer-Based Industrial Control and Automation
13(5)
Review Questions
18(1)
2 Hardware Components for Automation and Process Control 19(60)
2.1 Actuators
19(18)
2.1.1 Electric Motors
20(4)
2.1.2 Pneumatic Actuators
24(1)
2.1.3 Micro-Electro-Mechanical Systems
24(1)
2.1.4 Relays
25(1)
2.1.4.1 Relays' Operation Principle
25(2)
2.1.5 Power Relays
27(2)
2.1.6 General Purpose Relays
29(1)
2.1.7 Latching Relays
30(1)
2.1.8 Pulse Bistable Relays
31(1)
2.1.9 Solid State Relays
32(1)
2.1.10 Electric Contact Classification
33(2)
2.1.11 Solenoid Linear Actuators
35(2)
2.2 Sensors
37(1)
2.2.1 Thermal Overload Relay
38(26)
2.2.2 Proximity Switches
40(7)
2.2.3 Photoelectric Switches
47(3)
2.2.4 Limit Switches
50(2)
2.2.5 Level Switches
52(5)
2.2.6 Flow Switches
57(2)
2.2.7 Temperature and Pressure Switches
59(5)
2.3 Timers, Drum Switches, and Special Components
64(11)
2.3.1 Timers
64(3)
2.3.2 Cam Timers
67(2)
2.3.3 Three-Phase Monitoring Relays
69(1)
2.3.4 Reed Relays
70(1)
2.3.5 Specific Solenoid Actuators
71(1)
2.3.6 Counters and Hour Meters
72(1)
2.3.7 Encoders
73(2)
Review Questions
75(4)
3 Industrial Automation Synthesis 79(38)
3.1 Introductory Principles in Designing Automation Circuits
79(3)
3.1.1 The Latch Principle
79(2)
3.1.2 The Principle of "Command"
81(1)
3.2 Step-by-Step Basic Automation Examples Synthesis
82(9)
3.2.1 Motor Operation with Thermal Overload Protection
82(1)
3.2.2 Operation and Fault Indication
83(1)
3.2.3 Machine Operation with Starting Delay
84(3)
3.2.4 Machine Operation with Stopping Delay
87(1)
3.2.5 Periodic Operation of Machine with Two Time Constants
88(1)
3.2.6 Machine Operation with Automatic or Manual Control
88(1)
3.2.7 Operation of Two Machines with a Common Manual Command or Separate Automatic Commands
89(1)
3.2.8 Operation of Two Machines with a Common Automatic Command or Separate Manual Commands
90(1)
3.2.9 Operation of a Machine from Two or More Points
90(1)
3.2.10 Control Panel for Operating n Machines
91(1)
3.3 The Meaning of the Electrical and Mechanical Latch
91(4)
3.3.1 Sequential Start-Latch of Machines (Chain Latch)
93(1)
3.3.2 Motor Operation with Power Supply from Two Different Networks
94(1)
3.4 Automation Circuits for Motors
95(3)
3.4.1 Motor with Inversion in Rotation
95(1)
3.4.2 Motor with a Star-Delta (Y-Delta) Start
96(1)
3.4.3 Automation of Various Motor Types
97(1)
3.5 Automation Circuits with Sensors
98(4)
3.5.1 Starting a Machine with Cancelling Ability
98(2)
3.5.2 Pump Operation Based on Level Control
100(1)
3.5.3 Operation of Two Pumps According to Demand
100(1)
3.5.4 Automation of a Garage Door
101(1)
3.6 Automation Circuit Design Regulations
102(3)
3.7 Implementation of Automation Circuits
105(2)
3.8 Applications
107(6)
3.8.1 Machine Operation Control from Multiple Positions
107(1)
3.8.2 Operation Control of a Power Transformer
108(1)
3.8.3 Operation of Two Pumps with a Cyclic Alteration, Based on a Low-High Demand
109(3)
3.8.4 Operation of Three Air Compressors with Predefined Combinations
112(1)
Problems
113(4)
4 Logical Design of Automation Circuits 117(42)
4.1 Introduction to Logical Design of Automation Circuits
117(1)
4.2 Boolean Logic Components
118(3)
4.2.1 Postulates and Theorems of Boolean Algebra
120(1)
4.3 State Diagrams
121(24)
4.3.1 Classical State Diagrams
121(3)
4.3.2 State Diagrams with Sensors
124(4)
4.3.3 Step-by-Step Transition due to a Discrete Successive Signal
128(5)
4.3.4 State Diagrams with Time Relays
133(2)
4.3.5 Components' State Diagram Method
135(2)
4.3.6 State Diagrams and Minimum Realizations
137(5)
4.3.7 Sequential Automation Systems
142(3)
4.4 Applications
145(10)
4.4.1 Bidirectional Lead Screw Movable Worktable with Two Speeds
146(2)
4.4.2 Palindromic Movement of a Worktable with Memory
148(3)
4.4.3 Operation of N Machines with Pause under Specific Conditions
151(4)
Problems
155(4)
5 Elements of Electro-Pneumatic Components 159(34)
5.1 Introduction to Electro-Pneumatic Components
159(1)
5.2 Pressurized Air
159(1)
5.3 Production of Pressurized Air
160(1)
5.4 Distribution of Pressurized Air
161(2)
5.5 Pneumatic Devices
163(3)
5.5.1 Single-Acting Cylinders
163(1)
5.5.2 Double-Acting Cylinders
164(2)
5.6 Calculations in the Case of Pneumatic Cylinders
166(1)
5.6.1 Length of Piston Stroke
167(1)
5.6.2 Speed of Piston's Translation
167(1)
5.7 Pressurized Air Flow Control Valves
167(8)
5.7.1 Directional Valves
167(1)
5.7.2 Manual Actuation of a Valve
168(2)
5.7.3 Mechanical Actuation of a Valve
170(1)
5.7.4 Electrical Actuation of a Valve
170(4)
5.7.5 Pneumatic Actuation of a Valve
174(1)
5.8 Circuits for Electro-Pneumatic Automation
175(3)
5.9 Electro-Pneumatic Applications
178(5)
5.9.1 Industrial Automation of an Arrangement for Separating Similar Balls
178(1)
5.9.2 Industrial Automation of an Object Stamping Machine
179(2)
5.9.3 Industrial Automation of a Conveyor Arrangement for Objects Shorting
181(2)
Problems
183(10)
6 Basic Operating Principles of PLCs 193(78)
6.1 Introduction to PLCs
193(7)
6.2 Modular Construction of a PLC
200(2)
6.3 PLC I/O Components
202(2)
6.4 Digital Input Modules
204(5)
6.5 Digital Output Modules
209(7)
6.5.1 Technical Specifications for Digital Input/Output Modules
212(4)
6.6 Analog Input/Output Modules
216(6)
6.6.1 Analog Input Modules
216(3)
6.6.2 Accuracy in the Conversion of Analog Signals
219(1)
6.6.3 Analog Output Modules
220(2)
6.7 Special Purpose Input/Output Modules
222(3)
6.7.1 Fast Input Response Modules
223(1)
6.7.2 Stepper Motor Control Modules
223(1)
6.7.3 Three Terms (PID) Control Modules
224(1)
6.7.4 Communication Modules
225(1)
6.8 Central Processing Unit
225(8)
6.8.1 Memory Organization
227(4)
6.8.2 Memory Types
231(1)
6.8.2.1 Read Only Memory (ROM)
231(1)
6.8.2.2 Random Access Memory (RAM)
231(1)
6.8.2.3 Erasable Programmable Read Only Memory (EPROM)
231(1)
6.8.2.4 Electrically Erasable Programmable Read Only Memory (EEPROM)
232(1)
6.8.3 Addressing I/Os and Other Internal Elements
232(1)
6.9 PLC Expansion and I/O Configuration
233(10)
6.9.1 Local and Peripheral I/O System
234(2)
6.9.2 I/O System Design
236(7)
6.10 On the Installation of PLCs
243(21)
6.10.1 Electrical Enclosure for the PLC Installation
243(2)
6.10.2 Electromagnetic Interference
245(4)
6.10.3 Grounding
249(2)
6.10.4 Electromagnetic Shielding of Cables
251(1)
6.10.5 Lightning Protection
252(1)
6.10.6 Input Devices with Leakage Current-Impedance Adjustment of I/Os
253(3)
6.10.7 Input Impedance Adjustment
256(1)
6.10.8 Output Impedance Adjustment
257(2)
6.10.9 Parallelizing Digital Outputs of PLCs-Transitional Protection of I/Os
259(2)
6.10.10 Starting the Operation of a PLC and Fault Detection
261(3)
Review Questions and Problems
264(7)
7 Basic Programming Principles of PLCs 271(84)
7.1 Introduction to Programming of PLCs
271(2)
7.2 The IEC 61131 Standard
273(5)
7.3 Structural Programming
278(3)
7.4 Basic Programming Instructions
281(11)
7.4.1 The Result of an Instruction Execution
284(3)
7.4.2 Boolean Logic Instructions
287(1)
7.4.3 Activation Instructions
288(2)
7.4.4 Complementary Instructions
290(2)
7.5 Programming According to the IEC 61131-3 Standard
292(55)
7.5.1 General Highlights and Restrictions in PLC Programming
292(8)
7.5.2 Programming with Boolean Logic and Activation Instructions
300(15)
7.5.3 Programming with Timers and Counters
315(8)
7.5.4 Using Structural Programming
323(4)
7.5.5 Programming Mathematical Operations
327(2)
7.5.6 Applications of PLC Programming
329(18)
Problems
347(8)
8 Industrial Networks of PLCs 355(18)
8.1 Topology of a Network
357(2)
8.1.1 Star Topology
357(1)
8.1.2 Ring Topology
358(1)
8.1.3 Bus Topology
359(1)
8.2 Communication Protocols
359(3)
8.2.1 Master/Slave Method of Access
360(1)
8.2.2 Carrier Sense with Collision Detection Method of Access
360(1)
8.2.3 Token Passing Method of Access
361(1)
8.3 Implementation of Industrial Networks
362(8)
8.3.1 Data Transmission Media
362(1)
8.3.2 The ISO/OSI Model
363(1)
8.3.3 Network Devices
364(1)
8.3.4 The Communication Task of PLCs
365(2)
8.3.5 The Actuator-Sensor Interface (AS-I) Network
367(1)
8.3.6 The Profibus Network
368(1)
8.3.7 SCADA Systems
368(2)
Review Questions
370(3)
9 PID Control in the Industry 373(8)
9.1 PID Control
373(3)
9.2 PID Control in PLCs
376(5)
10 Industrial Applications 381(28)
10.1 Cyclic Operation of Traffic Lights
381(1)
10.2 Conveyor System for an Assortment of Objects by Pairs
381(2)
10.3 Packaging System of Different Balls
383(1)
10.4 Conveyor System for Transferring Granular Material with Weight Control
384(1)
10.5 The Food Industry: A Machine for Production of Tzatziki Salad
385(2)
10.6 Retentive Reciprocating Movement of a Worktable
387(1)
10.7 Wooden Plate Stacking, Painting and Transferring Process
388(1)
10.8 An Automated Billiard Table Controlled by a PLC
388(1)
10.9 Automated Filling of Two Milk Tanks
389(1)
10.10 Modular Programming for a Set of Processing and Repairing Stations
390(1)
10.11 Traffic Light Control of a Complex Intersection
391(1)
10.12 Combined Operation of Two Conveyor Belts
392(1)
10.13 A Machine with Three Operational States and an Acknowledgement Signal
392(1)
10.14 Chemical Cleaning Process of Metallic Objects
392(1)
10.15 Driving a Step Motor Through a PLC
393(1)
10.16 Stacking Machine of Light Objects
394(1)
10.17 A Simple Robotic Arm for Pickup and Placement of Light Objects
395(1)
10.18 Heat Treatment Process in a Chamber Furnace
396(1)
10.19 Working Time Monitoring of a Machine under a Three-Shift Schedule
397(1)
10.20 Feeding an Assembly Machine with Components in Bulk
398(1)
10.21 A Roller Conveyor System for Wrapping Plastic Membrane
399(1)
10.22 Color-Based Separation of Plastic Balls
399(2)
10.23 The Shearing Machine of an Unfolded Aluminum Sheet
401(1)
10.24 Inlet and Outlet Rate Monitoring of Transferred Objects In and Out of a Process Machine
402(1)
10.25 A Metal Plate Rolling Mill Machine and Control of Their Thickness
402(1)
10.26 An Object Painting and Transporting System
403(1)
10.27 A Multiple Bottle Packing Station
404(1)
10.28 A Barrel-Filling System for Dry Bulk Material
405(1)
10.29 An Electro-Pneumatic System for Pickup and Lay Down of Plastic Containers
406(3)
Appendix A: Arithmetic Systems 409(10)
Appendix B: Analog I/O Values Scaling 419(2)
Further Reading 421(4)
Index 425
Stamatios Stamatios and George Nikolakopoulos