Chapter 1 Diesel Engine Operation 1 Learning Objectives 1 Key Terms |
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1 | (10) |
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1 | (1) |
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Four-Stroke Cycle Operation |
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1 | (2) |
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Engine Construction Overview |
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3 | (1) |
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4 | (2) |
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6 | (1) |
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7 | (1) |
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8 | (1) |
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8 | (1) |
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9 | (1) |
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9 | (1) |
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10 | (1) |
Chapter 2 Diesel Engine Blocks And Rotating Assemblies |
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11 | (15) |
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11 | (1) |
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11 | (1) |
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11 | (3) |
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14 | (2) |
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16 | (1) |
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17 | (1) |
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18 | (1) |
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19 | (3) |
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22 | (1) |
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23 | (1) |
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24 | (1) |
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25 | (1) |
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25 | (1) |
Chapter 3 Diesel Cylinder Heads And Valve Trains |
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26 | (13) |
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26 | (1) |
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26 | (1) |
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Intake and Exhaust Valves |
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27 | (1) |
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28 | (1) |
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29 | (1) |
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30 | (1) |
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31 | (2) |
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33 | (1) |
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33 | (1) |
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34 | (1) |
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35 | (1) |
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Cylinder Head Disassembly |
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35 | (2) |
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37 | (1) |
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38 | (1) |
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38 | (1) |
Chapter 4 Diesel Engine Lubrication Systems |
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39 | (12) |
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39 | (1) |
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39 | (1) |
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39 | (1) |
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40 | (3) |
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43 | (2) |
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45 | (1) |
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46 | (1) |
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46 | (1) |
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47 | (1) |
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47 | (3) |
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50 | (1) |
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50 | (1) |
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50 | (1) |
Chapter 5 Diesel Engine Cooling System |
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51 | (17) |
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51 | (1) |
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51 | (1) |
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51 | (1) |
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52 | (1) |
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52 | (2) |
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54 | (1) |
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55 | (1) |
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56 | (1) |
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57 | (1) |
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58 | (1) |
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59 | (1) |
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Coolant Temperature Warning Light |
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60 | (1) |
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61 | (1) |
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62 | (2) |
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64 | (2) |
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Coolant Replacement Issues |
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66 | (1) |
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67 | (1) |
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67 | (1) |
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67 | (1) |
Chapter 6 Diesel Engine Condition Diagnosis |
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68 | (14) |
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68 | (1) |
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68 | (1) |
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Typical Engine-Related Complaints |
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68 | (1) |
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Diagnostic Trouble Codes and Technical Service Bulletins |
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68 | (1) |
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69 | (2) |
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Engine Noise/Vibration Diagnosis |
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71 | (1) |
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72 | (1) |
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73 | (1) |
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74 | (1) |
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Engine-Related Misfire Diagnosis |
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75 | (1) |
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75 | (2) |
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Engine Starting and Charging Diagnosis |
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77 | (3) |
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80 | (1) |
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81 | (1) |
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81 | (1) |
Chapter 7 Diesel Engine Disassembly, Cleaning And Crack Detection |
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82 | (11) |
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82 | (1) |
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82 | (1) |
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Preparing the Engine for Removal |
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82 | (2) |
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Rotating Assemblies Removal |
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84 | (1) |
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Cylinder Head Disassembly |
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85 | (1) |
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86 | (1) |
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87 | (1) |
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87 | (1) |
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88 | (1) |
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88 | (1) |
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Ultrasonic and Vibratory Cleaning |
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89 | (1) |
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90 | (1) |
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91 | (1) |
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91 | (1) |
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91 | (2) |
Chapter 8 Diesel Engine Assembly |
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93 | (14) |
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93 | (1) |
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93 | (1) |
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93 | (1) |
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93 | (1) |
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Cylinder Head Preparation |
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94 | (1) |
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94 | (4) |
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98 | (2) |
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Cylinder Head Installation |
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100 | (1) |
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Torque-to-Yield Head Bolts |
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101 | (2) |
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103 | (1) |
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104 | (1) |
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105 | (1) |
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106 | (1) |
Chapter 9 Turbocharger Systems |
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107 | (10) |
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107 | (1) |
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107 | (1) |
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107 | (1) |
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Turbocharger Purpose and Function |
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107 | (1) |
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108 | (3) |
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111 | (1) |
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Variable Geometry Turbocharger |
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111 | (3) |
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114 | (1) |
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114 | (2) |
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116 | (1) |
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116 | (1) |
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116 | (1) |
Chapter 10 Air Induction And EGR Systems |
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117 | (12) |
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117 | (1) |
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117 | (1) |
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117 | (3) |
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Air Induction System Diagnosis |
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120 | (1) |
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121 | (1) |
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122 | (2) |
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124 | (2) |
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126 | (1) |
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127 | (1) |
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128 | (1) |
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128 | (1) |
Chapter 11 Diesel And Biodiesel Fuels |
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129 | (6) |
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129 | (1) |
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129 | (1) |
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129 | (3) |
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132 | (1) |
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133 | (1) |
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134 | (1) |
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134 | (1) |
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134 | (1) |
Chapter 12 Fuel Supply And Low-Pressure Fuel Systems |
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135 | (7) |
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135 | (1) |
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135 | (1) |
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Low-Pressure Fuel System Components |
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135 | (4) |
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Low-Pressure Fuel System Service |
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139 | (1) |
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140 | (1) |
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141 | (1) |
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141 | (1) |
Chapter 13 High-Pressure Common Rail Diesel Fuel Systems |
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142 | (15) |
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142 | (1) |
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142 | (1) |
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Functions of High-Pressure Injection Systems |
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142 | (2) |
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High-Pressure Common Rail Injection |
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144 | (2) |
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146 | (2) |
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148 | (2) |
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Powertrain Control Module |
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150 | (1) |
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High-Pressure Common Rail (HPCR) Fuel System Service Procedures |
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151 | (4) |
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155 | (1) |
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155 | (1) |
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156 | (1) |
Chapter 14 Hydraulically Actuated Electronic Unit Injector (HEUI) Systems |
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157 | (8) |
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157 | (1) |
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157 | (1) |
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157 | (1) |
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158 | (1) |
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159 | (2) |
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HEUI Service and Daignostics |
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161 | (3) |
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164 | (1) |
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164 | (1) |
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164 | (1) |
Chapter 15 Exhaust And Aftertreatment Systems |
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165 | (11) |
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Learning Objectives 165 Key Terms |
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165 | (1) |
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165 | (2) |
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Exhaust System Components |
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167 | (1) |
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Diesel Oxidation Catalyst (DOC) |
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168 | (1) |
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168 | (1) |
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Selective Catalyst Reduction (SCR) |
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169 | (1) |
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169 | (1) |
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170 | (1) |
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Diesel Particulate Filter (DPF) |
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170 | (1) |
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Differential Pressure Sensor |
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171 | (1) |
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172 | (1) |
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173 | (1) |
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173 | (1) |
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174 | (1) |
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174 | (1) |
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174 | (2) |
Chapter 16 Diesel Service Procedures |
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176 | (7) |
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176 | (1) |
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176 | (1) |
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176 | (1) |
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Intake Air System Maintenance |
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177 | (1) |
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178 | (1) |
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178 | (2) |
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180 | (1) |
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Diesel Exhaust Fluid Service |
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180 | (1) |
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181 | (1) |
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181 | (1) |
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182 | (1) |
Chapter 17 Drivetrain Electricity And Electronics |
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183 | (22) |
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183 | (1) |
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183 | (1) |
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183 | (1) |
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183 | (2) |
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How Electrons Move Through A Conductor |
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185 | (1) |
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186 | (1) |
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187 | (1) |
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188 | (1) |
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188 | (3) |
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191 | (1) |
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191 | (1) |
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192 | (3) |
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195 | (1) |
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196 | (1) |
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197 | (2) |
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199 | (1) |
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200 | (2) |
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202 | (1) |
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Throttle Position (TP) Sensor |
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202 | (1) |
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203 | (1) |
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203 | (1) |
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204 | (1) |
Chapter 18 Can And Network Communications |
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205 | (17) |
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205 | (1) |
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205 | (1) |
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Module Communications and Networks |
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205 | (1) |
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205 | (2) |
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Module Communications Configuration |
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207 | (1) |
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Network Communications Classifications |
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207 | (1) |
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General Motors Communications Protocols |
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208 | (3) |
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Ford Network Communications Protocols |
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211 | (1) |
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Chrysler Communications Protocols |
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212 | (1) |
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213 | (2) |
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Honda/Toyota Communications |
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215 | (1) |
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European Bus Communications |
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215 | (1) |
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Network Communications Diagnosis |
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216 | (3) |
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OBD-II Data Link Connector |
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219 | (1) |
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220 | (1) |
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221 | (1) |
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221 | (1) |
Chapter 19 Diesel OBD II |
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222 | (8) |
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222 | (1) |
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222 | (1) |
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222 | (1) |
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223 | (1) |
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224 | (1) |
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224 | (1) |
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225 | (1) |
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226 | (1) |
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226 | (2) |
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228 | (1) |
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228 | (1) |
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228 | (2) |
Chapter 20 OBD-II Diesel Monitors |
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230 | (9) |
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230 | (1) |
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230 | (1) |
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230 | (1) |
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Comprehensive Component Monitor |
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230 | (1) |
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231 | (1) |
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232 | (1) |
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233 | (1) |
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233 | (4) |
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237 | (1) |
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237 | (1) |
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237 | (2) |
Chapter 21 OBD-II Diesel Diagnosis |
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239 | (11) |
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239 | (1) |
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239 | (1) |
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The Diesel Engine Diagnostic Process |
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239 | (1) |
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Verify the Customer Concern |
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240 | (1) |
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240 | (2) |
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Check for Any Stored DTCs |
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242 | (1) |
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243 | (1) |
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243 | (3) |
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246 | (1) |
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246 | (1) |
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246 | (3) |
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249 | (1) |
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249 | (1) |
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249 | (1) |
Chapter 22 Ford Power Stroke Diesel Engines |
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250 | (18) |
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250 | (1) |
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250 | (1) |
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250 | (2) |
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252 | (1) |
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253 | (1) |
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254 | (1) |
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254 | (1) |
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255 | (1) |
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Diesel Fuel Conditioner Module (DFCM) |
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256 | (3) |
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High-Pressure Fuel System |
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259 | (1) |
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High-Pressure Common Rail Fuel Injectors |
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260 | (2) |
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262 | (1) |
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263 | (1) |
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Diesel Aftertreatment System |
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264 | (1) |
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Five-and Six-Cylinder Power Stroke Diesel Engines |
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265 | (1) |
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266 | (1) |
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266 | (1) |
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266 | (2) |
Chapter 23 Duramax Diesel Engines |
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268 | (22) |
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268 | (1) |
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268 | (1) |
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268 | (4) |
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2.8 Inline 4-Cylinder Duramax |
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272 | (1) |
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272 | (3) |
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275 | (2) |
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277 | (1) |
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277 | (1) |
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Low-Pressure Side Fuel System |
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278 | (1) |
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279 | (1) |
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High-Pressure Fuel System |
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280 | (1) |
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281 | (1) |
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Duramax Diesel Aftertreatment System |
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282 | (6) |
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288 | (1) |
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288 | (1) |
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288 | (2) |
Chapter 24 Cummins Diesel Engines |
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290 | (19) |
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290 | (1) |
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290 | (1) |
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Background Cummins 5.9/6.7-Liter Engine |
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290 | (2) |
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292 | (3) |
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ISB 6.7 Engine Low-Pressure Fuel System |
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295 | (1) |
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ISB 6.7 Engine High-Pressure Fuel System |
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296 | (2) |
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298 | (1) |
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298 | (1) |
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Cummins 6.7-Liter Diesel Aftertreatment System |
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299 | (1) |
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Cummins 5.0-Liter V-8 Engine |
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300 | (1) |
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5.0 V-8 Engine Mechanical |
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301 | (1) |
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5.0 V-8 Engine Low-Pressure Fuel System |
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301 | (1) |
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5.0 V-8 Engine High-Pressure Fuel System |
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302 | (1) |
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303 | (1) |
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304 | (1) |
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304 | (1) |
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Exhaust Aftertreatment System |
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304 | (3) |
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307 | (1) |
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307 | (1) |
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307 | (2) |
Chapter 25 Fiat Chrysler Diesel Engines |
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309 | (14) |
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309 | (1) |
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309 | (1) |
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309 | (1) |
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309 | (1) |
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310 | (1) |
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311 | (1) |
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312 | (2) |
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High-Pressure Fuel System |
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314 | (2) |
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316 | (2) |
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318 | (1) |
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VM 3.0-Liter V-6 Diesel Aftertreatment System |
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318 | (4) |
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322 | (1) |
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322 | (1) |
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322 | (1) |
Appendix 1 A9 SAMPLE ASE-Type Certification Test |
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323 | (3) |
Appendix 2 ASE A9 Task Correlation Chart |
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326 | (5) |
Glossary |
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331 | (7) |
Index |
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338 | |