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Machining Simulation Using SOLIDWORKS CAM 2021 [Pehme köide]

  • Formaat: Paperback / softback, 300 pages, kõrgus x laius: 280x210 mm, kaal: 720 g
  • Ilmumisaeg: 02-Sep-2021
  • Kirjastus: SDC Publications
  • ISBN-10: 1630574147
  • ISBN-13: 9781630574147
Teised raamatud teemal:
  • Formaat: Paperback / softback, 300 pages, kõrgus x laius: 280x210 mm, kaal: 720 g
  • Ilmumisaeg: 02-Sep-2021
  • Kirjastus: SDC Publications
  • ISBN-10: 1630574147
  • ISBN-13: 9781630574147
Teised raamatud teemal:

This book will teach you all the important concepts and steps used to conduct machining simulations using SOLIDWORKS CAM. SOLIDWORKS CAM is a parametric, feature-based machining simulation software offered as an add-in to SOLIDWORKS. It integrates design and manufacturing in one application, connecting design and manufacturing teams through a common software tool that facilitates product design using 3D solid models. By carrying out machining simulation, the machining process can be defined and verified early in the product design stage. Some, if not all, of the less desirable design features of part manufacturing can be detected and addressed while the product design is still being finalized. In addition, machining-related problems can be detected and eliminated before mounting a stock on a CNC machine, and manufacturing cost can be estimated using the machining time estimated in the machining simulation.

This book is intentionally kept simple. It’s written to help you become familiar with the practical applications of conducting machining simulations in SOLIDWORKS CAM. This book provides you with the basic concepts and steps needed to use the software, as well as a discussion of the G-codes generated. After completing this book, you should have a clear understanding of how to use SOLIDWORKS CAM for machining simulations and should be able to apply this knowledge to carry out machining assignments on your own product designs.

In order to provide you with a more comprehensive understanding of machining simulations, the book discusses NC (numerical control) part programming and verification, as well as introduces applications that involve bringing the G-code post processed by SOLIDWORKS CAM to a HAAS CNC mill and lathe to physically cut parts. This book points out important, practical factors when transitioning from virtual to physical machining. Since the machining capabilities offered in the 2021 version of SOLIDWORKS CAM are somewhat limited, this book introduces third-party CAM modules that are seamlessly integrated into SOLIDWORKS, including CAMWorks, HSMWorks, and Mastercam for SOLIDWORKS.

This book covers basic concepts, frequently used commands and options required for you to advance from a novice to an intermediate level SOLIDWORKS CAM user. Basic concepts and commands introduced include extracting machinable features (such as 2.5 axis features), selecting a machine and cutting tools, defining machining parameters (such as feed rate, spindle speed, depth of cut, and so on), generating and simulating toolpaths, and post processing CL data to output G-code for support of physical machining. The concepts and commands are introduced in a tutorial style presentation using simple but realistic examples. Both milling and turning operations are included.

One of the unique features of this book is the incorporation of the CL data verification by reviewing the G-code generated from the toolpaths. This helps you understand how the G-code is generated by using the respective post processors, which is an important step and an excellent way to confirm that the toolpaths and G-code generated are accurate and useful.



This book will teach you all the important concepts and steps used to conduct machining simulations using SOLIDWORKS CAM. This book is intentionally kept simple. It’s written to help you become familiar with the practical applications of conducting machining simulations in SOLIDWORKS CAM.
Preface i
Acknowledgments iv
About the Author v
About the Cover vi
Table of Contents
vii
Lesson 1 Introduction to Solid Works Cam
1(16)
1.1 Overview of the Lesson
1(1)
1.2 Virtual Machining
2(2)
1.3 Soli Dworks Cam Packages
4(1)
1.4 User Interface
5(4)
1.5 Opening Lesson 1 Model and Entering Solidworks Cam
9(2)
1.6 Extracting Machinable Features
11(1)
1.7 Technology Database
11(1)
1.8 Tutorial Examples
11(6)
Lesson 2 NC Part Programming
17(20)
2.1 Overview of the Lesson
17(1)
2.2 Basics of NC Machines
18(1)
2.3 NC Words and NC Blocks
19(1)
2.4 Alphabet Address Codes
20(1)
2.5 Preparatory Functions or G Words
21(5)
2.6 Machine Functions or M Words
26(1)
2.7 NC Part Programming
27(4)
2.8 Tool Functions and Compensations
31(3)
2.9 NC Program Review and Verification
34(1)
2.10 Exercises
35(2)
Lesson 3 Solidworks Cam Nc Editor
37(24)
3.1 Overview of the Lesson
37(1)
3.2 Capabilities of solidworks cam NC Editor
37(1)
3.3 User Interface
38(1)
3.4 NC Program Examples
39(1)
3.5 Example 1: Trajectory Milling
39(5)
3.6 Example 2: Hole Drilling
44(3)
3.7 Example 3: Profile Milling
47(4)
3.8 Example 4: Turn Finish Operation
51(3)
3.9 G-code Viewers and Editors
54(6)
3.10 Exercises
60(1)
Lesson 4 A Quick Run-Through
61(18)
4.1 Overview of the Lesson
61(1)
4.2 The Simple Plate Example
61(1)
4.3 Using Solidworks Cam
62(11)
4.4 The Post Process and G-code
73(1)
4.5 Reviewing Machining Time
74(3)
4.6 Exercises
77(2)
Lesson 5 Machining 2.5 Axis Features
79(16)
5.1 Overview of the Lesson
79(1)
5.2 The 2.5 Axis Features Example
80(2)
5.3 Using Solidworks CAM
82(4)
5.4 Creating a Face Milling Operation
86(2)
5.5 Re-Ordering Machining Operations
88(3)
5.6 Reviewing Machining Time
91(2)
5.7 The Post Process and G-code
93(1)
5.8 Stepping Through the Toolpath
93(1)
5.9 Exercises
93(2)
Lesson 6 Machining a Freeform Surface and Limitations
95(18)
6.1 Overview of the Lesson
95(1)
6.2 The Freeform Surface Example
96(2)
6.3 Using Solidworks Cam
98(5)
6.4 Selecting Avoid Feature to Correct the Toolpath
103(2)
6.5 Modifying the Area Clearance Toolpath
105(3)
6.6 Reviewing the Machined Part Quality
108(2)
6.7 Reviewing and Modifying the Z Level Operation
110(2)
6.8 Exercises
112(1)
Lesson 7 Multipart Machining
113(14)
7.1 Overview of the Lesson
113(1)
7.2 The Multipart Machining Example
113(2)
7.3 Using Solidworks Cam
115(4)
7.4 The Sequence of Part Machining
119(1)
7.5 The G-code
120(4)
7.6 Exercises
124(3)
Lesson 8 Multiplane Machining
127(18)
8.1 Overview of the Lesson
127(1)
8.2 The Multiplane Machining Example
128(3)
8.3 Using Solidworks Cam
131(6)
8.4 The Sequence of Part Machining
137(2)
8.5 Reviewing the G-code
139(3)
8.6 Exercises
142(3)
Lesson 9 Tolerance-Based Machining
145(20)
9.1 Overview of the Lesson
145(1)
9.2 The Machining Examples
146(5)
9.3 Using DimXpert for Parts to Define Tolerances
151(4)
9.4 Tolerance-Based Machining Settings
155(2)
9.5 Carrying Out Tolerance-Based Machining
157(5)
9.6 Interpreting Information in the Tolerance Range Tab
162(1)
9.7 Exercises
163(2)
Lesson 10 Turning a Stepped Bar
165(14)
10.1 Overview of the Lesson
165(1)
10.2 The Stepped Bar Example
166(2)
10.3 Using Solidworks Cam
168(8)
10.4 Reviewing the G-code of Turning Sequences
176(2)
10.5 Exercises
178(1)
Lesson 11 Turning a Stub Shaft
179(18)
11.1 Overview of the Lesson
179(1)
11.2 The Stub Shaft Example
180(2)
11.3 Using Solidworks CAM
182(6)
11.4 Cutting the Thread
188(7)
11.5 Boring the Hole
195(1)
11.6 Exercises
196(1)
Lesson 12 Machining a Robotic Forearm Member
197(14)
12.1 Overview of the Lesson
197(1)
12.2 The Forearm Members of the SoRo Robotic Arm
198(2)
12.3 Manufacturing of the Rover Forearm Members
200(1)
12.4 Five Machining Setups
200(6)
12.5 Modifications of Solidworks Cam Operations
206(2)
12.6 Post-Processing and G-code Modification
208(1)
12.7 Machined Part Clean-up
208(1)
12.8 Lessons Learned
208(3)
Lesson 13 Turning a Scaled Baseball Bat
211(10)
13.1 Overview of the Lesson
211(1)
13.2 The Scaled Baseball Bat Solid Model
211(1)
13.3 Turning the Scaled Baseball Bat
212(1)
13.4 Machining Operations
212(2)
13.5 Modifications of Solidworks Cam Operations
214(4)
13.6 Post-Processing and G-code Modification
218(1)
13.7 Turning on a HAAS CNC Lathe
219(1)
13.8 Lessons Learned
219(2)
Lesson 14 Third-Party CAM Modules
221(40)
14.1 Overview of the Lesson
221(1)
14.2 Freeform Surface Milling Example
222(1)
14.3 Removing Solidworks Cam
223(1)
14.4 CAM Works
223(8)
14.5 HSM Works
231(11)
14.6 Mastercam for Solidworks
242(17)
14.7 Exercises
259(2)
Appendix A Machinable Features 261(8)
Appendix B Machining Operations 269(2)
Appendix C Alphabetical Address Codes 271(4)
Appendix D Preparatory Functions 275(2)
Appendix E Machine Functions 277