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Magnetic Field Assisted Finishing: Methods, Applications and Process Automation [Kõva köide]

(NIT Hamirpur, India), (IIT Dhanbad, India.), (University of Edinburgh, UK.)
  • Formaat: Hardback, 144 pages, kõrgus x laius: 234x156 mm, kaal: 358 g, 1 Tables, black and white; 65 Line drawings, black and white; 35 Halftones, black and white; 100 Illustrations, black and white
  • Sari: Advanced Manufacturing Techniques
  • Ilmumisaeg: 27-Dec-2021
  • Kirjastus: CRC Press
  • ISBN-10: 036775438X
  • ISBN-13: 9780367754389
Teised raamatud teemal:
Magnetic Field Assisted Finishing: Methods, Applications and Process AutomationSuurem pilt
  • Formaat: Hardback, 144 pages, kõrgus x laius: 234x156 mm, kaal: 358 g, 1 Tables, black and white; 65 Line drawings, black and white; 35 Halftones, black and white; 100 Illustrations, black and white
  • Sari: Advanced Manufacturing Techniques
  • Ilmumisaeg: 27-Dec-2021
  • Kirjastus: CRC Press
  • ISBN-10: 036775438X
  • ISBN-13: 9780367754389
Teised raamatud teemal:
Püsilink: https://www.kriso.ee/db/9780367754389.html
Märksõnad:
This comprehensive reference text discusses the concepts of the magnetic field assisted finishing processes that range from working principles, material removal mechanisms, process parameters and equipment involved, to the industry-specific applications.

The book discusses various aspects of surface finishing, including types of material to be finished, types of finishing abrasives and their characteristics for material compatibility, that are different from process-specific details. It covers important concepts, including magnetic abrasive finishing (MAF), magnetorheological finishing (MRF) and magnetorheological abrasive flow finishing (MRAFF).

Features





Discusses a wide range of magnetic field assisted finishing processes in a comprehensive manner Covers different process parameters by considering their effects on the finishing output Provides process limitations to achieve optimal yield Offers numerical explanations for better selection of process parameters Discusses automation of processes with state-of-the-art technologies

This book is aimed at graduate students and professionals in the fields of mechanical engineering, aerospace engineering, production engineering, manufacturing and industrial engineering.
Preface ix
About the Authors xi
Chapter 1 Introduction
1(26)
1.1 Surface and Its Characteristics
1(2)
1.1.1 Surface Roughness
1(1)
1.1.2 Waviness
2(1)
1.1.3 Lays
2(1)
1.1.4 Flaws
3(1)
1.2 Objectives of Good Surface Finish
3(1)
1.3 Finishing Processes
4(17)
1.3.1 Traditional Finishing Processes
6(1)
1.3.1.1 Grinding
6(2)
1.3.1.2 Lapping
8(1)
1.3.1.3 Honing
9(1)
1.3.1.4 Superfinishing
10(1)
1.3.1.5 Polishing and Buffing
10(1)
1.3.2 Advanced Finishing Processes
11(1)
1.3.2.1 Abrasive-Based Advanced Nano-Finishing Processes without External Control of Finishing Forces
12(3)
1.3.2.2 Abrasive-Based Advanced Nano-Finishing Processes with External Control of Finishing Forces
15(6)
1.4 Types of Abrasives
21(6)
References
24(3)
Chapter 2 Magnetic Abrasive Finishing
27(24)
2.1 Introduction
27(1)
2.2 Essential Elements of MAF
28(2)
2.2.1 Magnetic Field Generators
28(2)
2.2.2 Magnetic Abrasive Particles/Ferromagnetic Particle
30(1)
2.2.3 Abrasive Particles
30(1)
2.2.4 Lubricants
30(1)
2.3 Mechanism of Material Removal in M AF
30(2)
2.4 Types of MAF
32(1)
2.4.1 Cylindrical MAF
32(1)
2.4.2 Internal MAF
33(1)
2.4.3 Plane MAF
33(1)
2.5 Hybrid MAr Processes
33(4)
2.5.1 Electrolytic MAF
35(1)
2.5.2 Vibration-Assisted MAF
36(1)
2.6 Factors Affecting MAF
37(7)
2.6.1 Magnetic Abrasive Type and Its Composition
37(1)
2.6.2 Abrasive Particle Size
38(1)
2.6.2.1 Effect of Abrasive Particle Size on Surface Roughness
39(1)
2.6.2.2 Effect of Abrasive Particle Size on Material Removal
39(1)
2.6.3 Magnetic Flux Density
40(1)
2.6.4 Working Gap
41(1)
2.6.5 Rotational Speed
41(1)
2.6.6 Axial Vibration
41(1)
2.6.7 Workpiece Material
42(1)
2.6.8 Cutting Fluids (Lubricants)
43(1)
2.6.9 Finishing Time
43(1)
2.7 Advantages of MAF
44(1)
2.8 Limitations of MAF
44(1)
2.9 Applications of MAF
45(6)
References
47(4)
Chapter 3 Magnetorheological Finishing
51(26)
3.1 Magnetorheological Fluid
51(1)
3.2 Magnetorheological Finishing
52(4)
3.2.1 Process Parameters of MRF
53(1)
3.2.1.1 Magnetic Flux Density
53(1)
3.2.1.2 Carbonyl Iron Particle Concentration
54(1)
3.2.1.3 Abrasive Particle Concentration
55(1)
3.2.1.4 Carrier Wheel Speed
55(1)
3.3 Ball End Magnetorheological Finishing
56(14)
3.3.1 Mechanism of Material Removal in BEMRF Process
56(2)
3.3.2 BEMRF Tool
58(2)
3.3.3 Process Parameters of BEMRF
60(1)
3.3.3.1 Electromagnet Current
61(1)
3.3.3.2 Working Gap
61(1)
3.3.3.3 Spindle Speed
61(1)
3.3.4 Mathematical Modeling of BEMRF Process
62(8)
3.3.5 Closed-Loop Control of BEMRF Process
70(1)
3.4 Magnetorheological Jet Finishing
70(1)
3.5 Applications
71(6)
References
73(4)
Chapter 4 Magnetorheological Abrasive Flow Finishing
77(22)
4.1 Magnetorheological Abrasive Flow Finishing
77(3)
4.1.1 Mechanism of Material Removal in MRAFF Process
77(2)
4.1.2 Experimental Setup
79(1)
4.2 Process Parameters of MRAFF
80(5)
4.2.1 Magnetic Flux Density
80(2)
4.2.2 Extrusion Pressure
82(2)
4.2.3 Number of Finishing Cycles
84(1)
4.2.4 Relative Size of CIP and Abrasive Particles
84(1)
4.3 Modeling and Simulation of MRAFF Process
85(4)
4.4 Rotational MRAFF
89(3)
4.4.1 Mechanism of Material Removal in R-MRAFF Process
90(1)
4.4.2 Process Parameters of R-MRAFF
90(2)
4.5 Applications
92(7)
References
96(3)
Chapter 5 Process Automation of Magnetic Field Assisted Finishing
99(42)
5.1 Introduction
99(1)
5.2 Process Parameters and Their Characterization
99(4)
5.2.1 Process Parameters of Magnetic Abrasive Finishing (MAF)
101(1)
5.2.2 Process Parameters of Magnetorheological Finishing (MRF)
101(1)
5.2.3 Process Parameters of Magnetorheological Abrasive Flow Finishing (MRAFF)
102(1)
5.3 Motion Parameters and Control
103(11)
5.3.1 Types of Drives and Actuators
103(1)
5.3.1.1 State-of-the-Art Availability of Drives
104(8)
5.3.2 Number of Axes Ill
5.3.3 Motion Options in Each Process
112(1)
5.3.3.1 Motion Configuration of MAF and Its Variants
112(1)
5.3.3.2 Motion Configuration of MRF and Its Variants
112(2)
5.3.3.3 Motion Configuration of MRAFF and R-MRAFF
114(1)
5.4 Control Hardware and Control Panel
114(8)
5.4.1 Control Hardware
116(5)
5.4.2 Control Panel
121(1)
5.5 User Interface and Programming
122(2)
5.5.1 Automatic Mode
123(1)
5.5.2 Manual Mode
123(1)
5.6 Feedback Systems
124(2)
5.6.1 Equipment
124(1)
5.6.2 Data Acquisition and Analysis
125(1)
5.6.3 Control Action
125(1)
5.7 Automation of BEMRF Process: A Case Study
126(15)
5.7.1 Physical Setup of BEMRF
126(2)
5.7.2 Software and Graphical User Interface
128(1)
5.7.3 Controller and Finishing Results
129(2)
5.7.4 Part-Program-Based Control of the BEMRF Process
131(1)
5.7.4.1 The Surface Finishing Cycle and Associated Part-Program
131(1)
5.7.4.2 Workpiece Cleaning Cycle
132(1)
5.7.4.3 Roughness Measurement Cycle
133(1)
5.7.4.4 Integrated Part-Program for All Three Cycles
133(2)
5.7.5 Testing and Results of Automation of BEMRF Process
135(2)
References
137(4)
Index 141
Dr Dilshad Ahmad Khan is an Assistant Professor at the Department of Mechanical Engineering, NIT Hamirpur (Himachal Pradesh). He is a prominent academician and researcher. He is a Chartered Engineer (CEng) from Institution of Mechanical Engineers, London. He has received his PhD in Manufacturing from IIT Delhi in 2018 and Master of Technology from Aligarh Muslim University, Aligarh, India, in 2010. He has received his Bachelor of Engineering in Mechanical Engineering from Dr. B.R. Ambedkar University, Agra (formerly Agra University), India, in 2006. He has published a good number of research articles in international journals and conferences. He has published several book chapters on various topics. He has filed many Indian patents. He has received various National and International Awards for his research and innovations. His research interests include advanced Finishing/Polishing processes, Non-conventional Machining, Mechatronic Systems, and Industrial Automation.

Dr. Zafar Alam is an Assistant Professor at the Department of Mechanical Engineering, Indian Institute of Technology (Indian School of Mines) Dhanbad, Jharkhand, India. Prior to joining IIT (ISM) Dhanbad, he served as an Assistant Professor of Mechanical Engineering at Zakir Husain College of Engineering and Technology, Aligarh Muslim University, India from August, 2018 to June, 2020. He received his B. Tech in Mechanical Engineering from Jamia Millia Islamia University, New Delhi, India in 2012. He has received his M. Tech and PhD in Production Engineering from Indian Institute of Technology Delhi, India in 2014 and 2019, respectively. As an academician and researcher, he has published numerous research papers in peer reviewed international journals and conferences. He also has to his credit three Indian patents and has received two international and three national awards including the critically acclaimed GYTI (Gandhian Young Technological Innovation) award for his contribution in the field of research and innovation. His research interests include but are not limited to advanced finishing/polishing processes, non-conventional machining, industrial automation, and motion control.

Dr Faiz Iqbal received his B. Tech in Mechanical and Automation Engineering from Maharshi Dayanand University, Rohtak, Haryana, India in 2011. He received his M. Tech in Mechatronics Engineering from Amity University, Noida, UP, India in 2013 and PhD in Manufacturing Automation from Indian Institute of Technology Delhi, India in 2019. He is currently working as a Post-Doctoral researcher in the Institute of Integrated Micro and Nano Systems, School of Engineering, The University of Edinburgh, Edinburgh, Scotland UK. As an academician and researcher, he has to his credit several research papers in peer reviewed international journals and conferences. He also has to his credit two Indian patents and has received two international and three national awards for his contribution in the field of research and innovation. He secured funding for COVID19 project which he successfully delivered and was nominated for Scottish Knowledge Exchange award in COVID19 collaborative response category. His research interests include but are not limited to Manufacturing Automation, Advanced Manufacturing, Industrial Automation, Surface Metrology, Non-Conventional Machining, Machining Processes and Analysis, Mechatronic systems.