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Chapter 1 Environmental and Health Issues |
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1 | (14) |
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1 | (1) |
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1 | (1) |
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Occupational Safety and Health Act |
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1 | (1) |
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2 | (1) |
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Resource Conservation and Recovery Act (RCRA) |
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2 | (1) |
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3 | (1) |
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Material Safety Data Sheets (MSDS) |
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3 | (1) |
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The Dangers of Exposure to Asbestos |
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3 | (1) |
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3 | (1) |
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4 | (1) |
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Asbestos Handling Guidelines |
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4 | (1) |
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4 | (1) |
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5 | (1) |
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5 | (1) |
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5 | (1) |
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6 | (1) |
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Solvent Hazardous and Regulatory Status |
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7 | (1) |
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7 | (1) |
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8 | (1) |
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8 | (1) |
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Battery Hazardous and Regulatory Status |
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8 | (1) |
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Battery Handling and Storage |
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9 | (1) |
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9 | (1) |
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9 | (1) |
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10 | (1) |
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Air Conditioning Refrigerant Oil Disposal |
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10 | (1) |
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10 | (5) |
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Chapter 2 Shop Tools and Measurement |
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15 | (18) |
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15 | (1) |
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15 | (1) |
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15 | (4) |
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19 | (7) |
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26 | (7) |
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Chapter 3 Bearing, Bushing, Thread, and Case Service |
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33 | (14) |
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33 | (1) |
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33 | (1) |
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33 | (2) |
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Repairing Damaged Threads |
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35 | (4) |
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Internal Thread Replacement |
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39 | (3) |
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42 | (1) |
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43 | (4) |
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Chapter 4 Basic Lubrication, Fluid Leakage, and Maintenance |
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47 | (14) |
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47 | (1) |
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47 | (1) |
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47 | (1) |
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Lubricating the Transmission/Transaxle/Drive Axle |
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48 | (2) |
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50 | (6) |
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56 | (5) |
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Chapter 5 Gaskets, Seals, and Sealants |
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61 | (6) |
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61 | (1) |
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61 | (1) |
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Surface Preparation and Gasket Replacement |
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61 | (2) |
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63 | (1) |
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Room-Temperature Vulcanizing (RTV) Sealant and Anaerobic Sealant Use |
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64 | (3) |
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Chapter 6 Clutch Diagnosis and Repair |
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67 | (30) |
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67 | (1) |
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67 | (1) |
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Diagnosing Common Clutch Problems |
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68 | (1) |
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68 | (3) |
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71 | (1) |
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72 | (6) |
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78 | (1) |
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78 | (5) |
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Pressure Plate and Clutch Disc Inspection |
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83 | (1) |
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Release Bearing Inspection and Replacement |
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84 | (2) |
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86 | (1) |
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86 | (1) |
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Clutch Removal & Reinstallation Photo Sequence |
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87 | (10) |
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Chapter 7 Diagnosing Transmissions and Transaxles |
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97 | (18) |
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97 | (1) |
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97 | (1) |
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Isolating Transmission Problems |
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97 | (1) |
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Diagnosing Transmission Faults |
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98 | (1) |
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99 | (4) |
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103 | (3) |
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Transmission Removal Photo Sequence |
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106 | (1) |
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Transaxle Removal Photo Sequence |
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107 | (8) |
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Chapter 8 T5, NV4500, and T56 Transmission Diagnosis and Repair |
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115 | (64) |
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115 | (1) |
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115 | (1) |
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Tremec (Borg-Warner) T-5 5-Speed Transmission |
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115 | (20) |
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NV4500 5-Speed Transmission |
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135 | (25) |
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Tremec T56 6-Speed Transmission |
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160 | (19) |
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Chapter 9 Getrag 5-Speed and DaimlerChrysler A-578 Transaxle Diagnosis and Repair |
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179 | (42) |
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179 | (1) |
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179 | (1) |
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Getrag 5-Speed Transaxle Repair |
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180 | (24) |
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Getrag 288 Transaxle Reassembly |
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204 | (7) |
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New Venture Gear NV A-578 5-Speed Transaxle |
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211 | (1) |
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Manual Transaxle Diagnosis |
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212 | (9) |
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Chapter 10 Driveshaft and U-Joint Diagnosis and Repair |
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221 | (26) |
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221 | (1) |
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221 | (1) |
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221 | (3) |
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224 | (2) |
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Diagnosis of Driveshaft and U-joint Problems |
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226 | (4) |
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230 | (6) |
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236 | (3) |
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239 | (1) |
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240 | (4) |
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Propeller Shaft Center Support Bearing Replacement |
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244 | (3) |
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Chapter 11 Front Drive Axle and Wheel Bearing Diagnosis and Repair |
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247 | (18) |
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247 | (1) |
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247 | (1) |
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247 | (2) |
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Sealed Wheel Bearing Service |
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249 | (2) |
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251 | (8) |
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Diagnosing Front Drive Axle Concerns |
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259 | (1) |
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Photo Sequence: Servicing a Front Drive Axle Including Removing and Replacing a CV Joint Boot and Packing with Grease |
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260 | (5) |
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Chapter 12 Drive Axle Diagnosis and Repair |
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265 | (46) |
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265 | (1) |
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266 | (1) |
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Diagnosing Final Drive Axle Conditions |
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266 | (3) |
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Electronic Locking Differential Diagnosis |
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269 | (3) |
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Diagnostic Starting Point---Mechanical Locking/Limited Slip Rear Axle |
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272 | (4) |
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276 | (6) |
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Removing and Installing a Rear-Wheel Bearing |
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282 | (16) |
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Electronic Locking Differential Service |
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298 | (13) |
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Chapter 13 4WD/AWD System Diagnosis and Repair |
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311 | (36) |
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311 | (1) |
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311 | (1) |
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Servicing Four-Wheel Drive Vehicles |
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312 | (1) |
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Front Drive Axle Diagnosis |
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312 | (2) |
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314 | (1) |
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Part-Time Four-Wheel Drive Diagnosis |
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314 | (8) |
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Automatic 4WD Diagnosis and Repair |
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322 | (2) |
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324 | (1) |
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325 | (1) |
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NV244 Transfer Case Repair |
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326 | (15) |
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341 | (1) |
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Front Wheel Bearing Service |
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341 | (6) |
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Chapter 14 Electrical/Electronic Systems Diagnosis and Repair |
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347 | (24) |
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347 | (1) |
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347 | (1) |
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Reading Electrical Schematics |
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347 | (6) |
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353 | (3) |
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356 | (1) |
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357 | (2) |
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359 | (12) |
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Chapter 15 Drivetrain Electronic Control Systems Diagnosis and Repair |
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371 | |
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371 | (1) |
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371 | (1) |
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371 | (3) |
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374 | (1) |
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375 | (3) |
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378 | |
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Chapter 1 Tools, Fasteners, and Safety |
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1 | (18) |
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1 | (1) |
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1 | (1) |
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1 | (1) |
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2 | (1) |
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2 | (1) |
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3 | (1) |
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4 | (1) |
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4 | (6) |
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Tool Sets and Accessories |
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10 | (1) |
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Brand Name versus Proper Term |
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10 | (1) |
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Safety Tips for Using Hand Tools |
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11 | (1) |
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11 | (2) |
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Safety Tips for Technicians |
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13 | (2) |
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Safety in Lifting (Hoisting) a Vehicle |
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15 | (2) |
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17 | (1) |
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17 | (1) |
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18 | (1) |
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Chapter 2 Drivetrain Fundamentals |
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19 | (16) |
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19 | (1) |
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19 | (1) |
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19 | (1) |
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Purpose of the Drivetrain |
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20 | (1) |
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Drivetrain Configurations |
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20 | (2) |
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22 | (3) |
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Transmissions and Transaxles |
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25 | (2) |
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27 | (3) |
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30 | (2) |
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32 | (3) |
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Chapter 3 Gears and Bearings |
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35 | (18) |
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35 | (1) |
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35 | (1) |
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35 | (1) |
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36 | (3) |
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39 | (2) |
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41 | (3) |
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44 | (2) |
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46 | (1) |
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47 | (2) |
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49 | (2) |
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51 | (2) |
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53 | (16) |
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53 | (1) |
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53 | (1) |
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54 | (1) |
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54 | (2) |
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56 | (1) |
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57 | (2) |
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59 | (2) |
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Automatic Transmission Fluid |
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61 | (2) |
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63 | (3) |
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66 | (1) |
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67 | (2) |
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Chapter 5 Seals, Sealants, Gaskets, and Fasteners |
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69 | (18) |
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69 | (1) |
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69 | (1) |
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69 | (1) |
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69 | (1) |
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70 | (5) |
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75 | (1) |
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75 | (6) |
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81 | (2) |
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83 | (4) |
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Chapter 6 Flywheel Clutch Assemblies and Release Mechanisms |
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87 | (32) |
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87 | (1) |
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87 | (1) |
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87 | (1) |
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88 | (4) |
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92 | (2) |
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94 | (7) |
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101 | (3) |
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104 | (2) |
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106 | (5) |
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111 | (3) |
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114 | (2) |
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116 | (3) |
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Chapter 7 Transmission/Transaxle Fundamentals |
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119 | (42) |
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119 | (1) |
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119 | (1) |
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119 | (1) |
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Manual Transmission Construction |
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120 | (12) |
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Manual Transmission Power Flow |
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132 | (3) |
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Manual Transaxle Construction |
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135 | (9) |
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Manual Transaxle Power Flow |
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144 | (4) |
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Final Drives and Differentials for Transaxles |
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148 | (3) |
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151 | (5) |
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Transmission/Transaxle Lubrication |
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156 | (1) |
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Transmission/Transaxle Sealing |
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156 | (1) |
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Transmission/Transaxle Switches |
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157 | (1) |
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157 | (1) |
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158 | (3) |
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Chapter 8 Manual Transmission Operation |
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161 | (24) |
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161 | (1) |
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161 | (1) |
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161 | (1) |
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Borg-Warner T5 Transmission Operation |
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161 | (9) |
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NV 4500 Transmission Operation |
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170 | (10) |
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Tremec 6-Speed Transmission Operation |
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180 | (2) |
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182 | (1) |
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183 | (2) |
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Chapter 9 Manual Transaxle Operation |
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185 | (28) |
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185 | (1) |
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185 | (1) |
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185 | (1) |
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Getrag 5-Speed Manual Transaxle |
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185 | (16) |
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New Venture Gear NV A-578 |
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201 | (7) |
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208 | (2) |
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210 | (3) |
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Chapter 10 Drive Shafts and Universal Joints |
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213 | (16) |
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213 | (1) |
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213 | (1) |
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213 | (1) |
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Rear-Wheel Drive Drivelines |
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214 | (1) |
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215 | (7) |
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222 | (4) |
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226 | (1) |
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227 | (2) |
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Chapter 11 Half Shafts and Constant Velocity Joints |
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229 | (10) |
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229 | (1) |
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229 | (1) |
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229 | (1) |
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229 | (2) |
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231 | (4) |
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Constant Velocity Axle Bearing Assemblies |
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235 | (1) |
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236 | (1) |
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237 | (2) |
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Chapter 12 Drive Axle and Differential Operation |
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239 | (34) |
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239 | (1) |
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239 | (1) |
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239 | (1) |
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240 | (4) |
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244 | (4) |
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Automatic Locking Differentials |
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248 | (3) |
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Viscous Coupled Limited-Slip Units |
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251 | (7) |
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258 | (1) |
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258 | (3) |
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261 | (4) |
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265 | (2) |
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267 | (1) |
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267 | (2) |
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269 | (4) |
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Chapter 13 Four-Wheel Drive/AWD System Operation |
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273 | (30) |
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273 | (1) |
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273 | (1) |
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273 | (1) |
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274 | (2) |
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Four-Wheel Drive System Components |
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276 | (10) |
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All-Wheel Drive (AWD) Systems |
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286 | (3) |
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Front-Wheel Drive (FWD) All-Wheel Drive (AWD) |
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289 | (1) |
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Automatic Four-Wheel Drive |
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290 | (8) |
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298 | (2) |
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300 | (3) |
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Chapter 14 Manual Driveline Electrical Fundamentals |
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303 | (16) |
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303 | (1) |
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303 | (1) |
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303 | (1) |
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Basic Electrical Concepts |
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304 | (9) |
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313 | (1) |
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314 | (1) |
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315 | (4) |
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Chapter 15 Electronic Control Systems |
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319 | (16) |
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319 | (1) |
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319 | (1) |
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319 | (1) |
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319 | (6) |
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Electronic Manual Transmission/Transaxle Control |
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325 | (5) |
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330 | (2) |
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332 | (3) |
Glossary |
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335 | (12) |
Index |
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347 | |