|
Chapter 1 Service Information, Tools, and Safety |
|
|
|
Safety Check (None Specified) |
|
|
1 | (1) |
|
Vehicle Hoisting (None Specified) |
|
|
2 | (1) |
|
Fire Extinguisher (None Specified) |
|
|
3 | (1) |
|
|
4 | (1) |
|
Vehicle Brake System Information (A5-A-3) |
|
|
5 | (1) |
|
Base Brake Identification (A5-A-3) |
|
|
6 | (1) |
|
|
7 | (1) |
|
Chapter 2 Environmental and Hazardous Materials |
|
|
|
Material Safety Data Sheet (None Specified) |
|
|
8 | (1) |
|
Chapter 3 Braking System Components and Performance Standards |
|
|
|
Identify and Interpret Brake Concerns (A5-A-2) |
|
|
9 | (1) |
|
Brake System Component Identification (None Specified) |
|
|
10 | (1) |
|
Chapter 4 Braking System Principles and Friction Materials |
|
|
|
Brake System Principles (None Specified) |
|
|
11 | (1) |
|
Brake Performance Identification (None Specified) |
|
|
12 | (1) |
|
Chapter 5 Brake Hydraulic Systems |
|
|
|
Hydraulic Pressure Analysis (A5-B-1) |
|
|
13 | (1) |
|
Brake Pedal Height (A5-B-2) |
|
|
14 | (1) |
|
Master Cylinder Operation Testing (A5-B-3) |
|
|
15 | (1) |
|
Bench Bleeding the Master Cylinder (A5-B-4) |
|
|
16 | (1) |
|
Hydraulic System Fault Analysis (A5-B-5) |
|
|
17 | (1) |
|
Chapter 6 Hydraulic Valves and Switches |
|
|
|
Metering Valve Inspection and Testing (A5-B-10) |
|
|
18 | (1) |
|
Proportioning Valve Inspection and Testing (A5-B-10) |
|
|
19 | (1) |
|
Pressure Differential Switch Inspection (A5-B-10) |
|
|
20 | (1) |
|
Height-Sensing Proportioning Valves (A5-B-10) |
|
|
21 | (1) |
|
Red Brake Warning Lamp Diagnosis (A5-B-11) |
|
|
22 | (1) |
|
Brake Stop Light System (A5-F-5) |
|
|
23 | (1) |
|
Chapter 7 Brake Fluid and Lines |
|
|
|
Brake Hose and Line Inspection (A5-B-6) |
|
|
24 | (1) |
|
Brake Line and Hose Replacement (A5-B-7) |
|
|
25 | (1) |
|
Brake Line Flaring (A5-B-8) |
|
|
26 | (1) |
|
|
27 | (1) |
|
Brake Fluid Contamination Test (A5-B-13) |
|
|
28 | (1) |
|
Chapter 8 Brake Bleeding Methods and Procedures |
|
|
|
Manual Brake Bleeding (A5-B-12) |
|
|
29 | (1) |
|
Pressure Brake Bleeding (A5-B-12) |
|
|
30 | (1) |
|
Vacuum Brake Bleeding (A5-B-12) |
|
|
31 | (1) |
|
Gravity Brake Bleeding (A5-B-12) |
|
|
32 | (1) |
|
Surge Brake Bleeding (A5-B-12) |
|
|
33 | (1) |
|
Brake Fluid Flush and Fill (A5-B-12) |
|
|
34 | (1) |
|
Chapter 9 Wheel Bearings and Service |
|
|
|
Wheel Bearing Diagnosis (A5-F-1) |
|
|
35 | (1) |
|
Wheel Bearing Service (A5-F-2) |
|
|
36 | (1) |
|
Wheel Bearing and Race Replacement (A5-F-6) |
|
|
37 | (1) |
|
Inspect and Replace Wheel Studs (A5-F-8) |
|
|
38 | (1) |
|
Sealed Wheel Bearing Replacement (A5-F-7) |
|
|
39 | (1) |
|
|
|
Drum Brake Identification (None Specified) |
|
|
40 | (1) |
|
Chapter 11 Drum Brake Diagnosis and Service |
|
|
|
Drum Brake Problem Diagnosis (A5-C-1) |
|
|
41 | (1) |
|
Drum Brake Inspection (A5-C-4) |
|
|
42 | (1) |
|
Drum Brake Overhaul (A5-C-4) |
|
|
43 | (1) |
|
Dual Servo Drum Brake (A5-C-4) |
|
|
44 | (1) |
|
Leading/Trailing Drum Brake (A5-C-4) |
|
|
45 | (1) |
|
Wheel Cylinder Inspection and Replacement (A5-C-5) |
|
|
46 | (1) |
|
Pre-Adjustment of Brake Shoes (A5-C-6) |
|
|
47 | (1) |
|
Install Wheel and Torque Lug Nuts (A5-A-4) |
|
|
48 | (1) |
|
|
|
Disc Brake Identification (None Specified) |
|
|
49 | (1) |
|
Chapter 13 Disc Brake Diagnosis and Service |
|
|
|
Disc Brake Problem Diagnosis (A5-D-1) |
|
|
50 | (1) |
|
Front Disc Brake Inspection (A5-D-2) |
|
|
51 | (1) |
|
Caliper Mounting and Slide (A5-D-3) |
|
|
52 | (1) |
|
Remove and Inspect Disc Brake Pads (A5-D-4) |
|
|
53 | (1) |
|
Disc Brake Caliper Overhaul (A5-D-5) |
|
|
54 | (1) |
|
Disc Brake Caliper Assembly (A5-D-6) |
|
|
55 | (1) |
|
Brake Pad Wear Indicator System (A5-D-11) |
|
|
56 | (1) |
|
Disc Brake Pad Burnish/Break-In (A5-D-12) |
|
|
57 | (1) |
|
Chapter 14 Parking Brake Operation, Diagnosis, and Service |
|
|
|
Rear Disc Parking Brake Adjustment (A5-D-10) |
|
|
58 | (1) |
|
Parking Brake Adjustment (A5-F-3) |
|
|
59 | (1) |
|
Parking Brake Operation (A5-F-4) |
|
|
60 | (1) |
|
Parking Brake Indicator Light (A5-F-5) |
|
|
61 | (1) |
|
Chapter 15 Machining Brake Drums and Rotors |
|
|
|
Brake Drum Measurement (A5-C-2) |
|
|
62 | (1) |
|
Machining a Brake Drum (A5-C-3) |
|
|
63 | (1) |
|
Brake Rotor Measurement (A5-D-6) |
|
|
64 | (1) |
|
Remove and Replace a Disc Brake Rotor (A5-D-7) |
|
|
65 | (1) |
|
On-the-Vehicle Lathe (A5-D-8) |
|
|
66 | (1) |
|
Machining a Brake Rotor (A5-D-9) |
|
|
67 | (1) |
|
Chapter 16 Power Brake Unit Operation, Diagnosis, and Service |
|
|
|
Vacuum Power Brake Booster Test (A5-E-1) |
|
|
68 | (1) |
|
Vacuum Supply/Manifold or Auxiliary Pump (A5-E-2) |
|
|
69 | (1) |
|
Vacuum-Type Power Booster Unit (A5-E-3) |
|
|
70 | (1) |
|
Hydro-Boost Test (A5-E-4) |
|
|
71 | (1) |
|
Master Cylinder Pushrod Length (A5-E-5) |
|
|
72 | (1) |
|
Chapter 17 ABS Components and Operation |
|
|
|
Traction Control Identification (A5-G-9) |
|
|
73 | (1) |
|
Chapter 18 ABS Diagnosis and Service |
|
|
|
ABS Component Inspection (A5-G-1) |
|
|
74 | (1) |
|
ABS Component Identification (A5-G-1) |
|
|
75 | (1) |
|
Diagnose ABS System Concerns (A5-G-4) |
|
|
76 | (1) |
|
ABS Code Retrieval and Erase (A5-G-5) |
|
|
77 | (1) |
|
ABS Set a Code/Retrieve a Code (A5-G-5) |
|
|
78 | (1) |
|
Depressurization of High-Pressure ABS (A5-G-6) |
|
|
79 | (1) |
|
Bleed ABS Hydraulic Circuits (A5-G-7) |
|
|
80 | (1) |
|
Remove and Install ABS Components (None Specified) |
|
|
81 | (1) |
|
ABS Wheel Speed Sensor Testing (A5-G-8) |
|
|
82 | (1) |
|
Modified Vehicle ABS Problem Diagnosis (A5-G-9) |
|
|
83 | (1) |
|
Chapter 19 Electronic Stability Control System |
|
|
|
Traction Control/Vehicle Stability Component Identification (A5-G-2) |
|
|
84 | (1) |
|
Chapter 20 Regenerative Braking Systems |
|
|
|
Regenerative Braking System Identification (A5-G-3) |
|
|
85 | (1) |
Appendix -- Student Check Off Sheets |
|
86 | |