|
|
|
|
Shop Safety Checklist (Task not specified by NATEF) |
|
|
1 | (1) |
|
Fire Extinguisher (Task not specified by NATEF) |
|
|
2 | (1) |
|
Chapter 2 Environmental and Hazardous Materials |
|
|
|
Material Safety Data Sheet (MSDS) (Task not specified by NATEF) |
|
|
3 | (1) |
|
Chapter 3 Fasteners and Thread Repair |
|
|
|
|
|
4 | (1) |
|
|
|
|
Hand Tool Identification (Task not specified by NATEF) |
|
|
5 | (1) |
|
Chapter 5 Power Tools and Shop Equipment |
|
|
|
Power and Shop Equipment Safety Survey (Task not specified by NATEF) |
|
|
6 | (1) |
|
Oxy-Acetylene Torch Usage (Task not specified by NATEF) |
|
|
7 | (1) |
|
Chapter 6 Vehicle Lifting and Hoisting |
|
|
|
Vehicle Hoisting (Task not specified by NATEF) |
|
|
8 | (1) |
|
Chapter 7 Measuring Systems and Tools |
|
|
|
Micrometer (Task not specified by NATEF) |
|
|
9 | (1) |
|
Vernier Dial Caliper (Task not specified by NATEF) |
|
|
10 | (1) |
|
Feeler Gauge (Task not specified by NATEF) |
|
|
11 | (1) |
|
Straight Edge (Task not specified by NATEF) |
|
|
12 | (1) |
|
Dial Indicator (Task not specified by NATEF) |
|
|
13 | (1) |
|
Telescopic Gauge (Task not specified by NATEF) |
|
|
14 | (1) |
|
Chapter 8 Service Information |
|
|
|
|
|
15 | (1) |
|
Service Manual Usage (A1-A-2) |
|
|
16 | (1) |
|
Vehicle Safety Certification Label (A1-A-3) |
|
|
17 | (1) |
|
|
|
18 | (1) |
|
Vehicle Service History (A6-A-3) |
|
|
19 | (1) |
|
Technical Service Bulletin (A6-A-3) |
|
|
20 | (1) |
|
Chapter 9 Vehicle Identification and Emission Ratings |
|
|
|
Vehicle Emission Control Information (A1-A-3) |
|
|
21 | (1) |
|
Chapter 10 Gasoline Engine Operation, Parts, and Specifications |
|
|
|
Gasoline Engine Identification (A1-A-4) |
|
|
22 | (1) |
|
General Engine Specifications (A1-A-4) |
|
|
23 | (1) |
|
Chapter 11 Gasoline and Alternative Fuels |
|
|
|
Flexible Fuel Vehicle Identification (A8-A-3) |
|
|
24 | (1) |
|
Alternative Fuel Power and Economy Specifications (A8-A-3) |
|
|
25 | (1) |
|
Gasoline Engine Identification (A8-A-4) |
|
|
26 | (1) |
|
Alcohol Content in Gasoline (A8-D-2) |
|
|
27 | (1) |
|
Chapter 12 Diesel Engine Operation and Diagnosis |
|
|
|
Diesel Engine Identification (A1-A-4) |
|
|
28 | (1) |
|
Diesel Engine Emission Control System (A1-A-4) |
|
|
29 | (1) |
|
Chapter 13 Cooling System Operation and Diagnosis |
|
|
|
Cooling System Tests (A1-A-2) |
|
|
30 | (1) |
|
Engine Cooling System Identification (A1-A-3) |
|
|
31 | (1) |
|
Engine Cooling System Inspection (A1-D-3) |
|
|
32 | (1) |
|
Radiator Testing with an Infrared Pyrometer (A1-D-3) |
|
|
33 | (1) |
|
Accessory Drive Belt Replacement (A1-D-4) |
|
|
34 | (1) |
|
Radiator and Heater Hose Replacement (A1-D-5) |
|
|
35 | (1) |
|
Thermostat Replacement (A1-D-6) |
|
|
36 | (1) |
|
Test and Replace Coolant (A1-D-7) |
|
|
37 | (1) |
|
Water Pump Replacement (A1-D-8) |
|
|
38 | (1) |
|
Radiator Replacement (A1-D-9) |
|
|
39 | (1) |
|
Engine Fan Inspection and Testing (A1-D-10) |
|
|
40 | (1) |
|
Identify the Cause of Engine Overheating (A1-D-14) |
|
|
41 | (1) |
|
Chapter 14 Lubrication System Operation and Diagnosis |
|
|
|
Engine Lubrication Specifications (A1-A-3) |
|
|
42 | (1) |
|
Oil Pump Inspection (A1-D-2) |
|
|
43 | (1) |
|
Auxiliary Oil Coolers (A1-D-11) |
|
|
44 | (1) |
|
Oil Temperature and Pressure Switches (A1-D-12) |
|
|
45 | (1) |
|
Engine Oil Dipstick Test (Task not specified by NATEF) |
|
|
46 | (1) |
|
Engine Oil Change (A1-D-13) |
|
|
47 | (1) |
|
Chapter 15 Starting and Charging System Operation and Diagnosis |
|
|
|
Starting and Charging Voltmeter Tests (A6-A-7) |
|
|
48 | (1) |
|
Battery Load Test (A6-B-2) |
|
|
49 | (1) |
|
Starter Current Draw Test (A6-C-1) |
|
|
50 | (1) |
|
Generator (Alternator) Output Test (A6-D-1) |
|
|
51 | (1) |
|
Chapter 16 Ignition System Operation and Diagnosis |
|
|
|
Distributor Cap and Rotor (A8-C-2) |
|
|
52 | (1) |
|
|
|
53 | (1) |
|
Spark Plug Wires (A8-C-2) |
|
|
54 | (1) |
|
Ignition Timing (Task not specified by NATEF) |
|
|
55 | (1) |
|
Chapter 17 Emission Control Devices Operation and Diagnosis |
|
|
|
Exhaust Gas Analysis (A8-A-13) |
|
|
56 | (1) |
|
Diagnosis of Emission-Related Concerns (A8-B-2) |
|
|
57 | (1) |
|
Exhaust System Backpressure Test (A8-D-9) |
|
|
58 | (1) |
|
PCV System Diagnosis (A8-E-1) |
|
|
59 | (1) |
|
PCV System Inspection (A8-E-2) |
|
|
60 | (1) |
|
|
|
61 | (1) |
|
EGR System Diagnosis (A8-E-3) |
|
|
62 | (1) |
|
Ford Pressure Feedback EGR (PFE) (A8-E-4) |
|
|
63 | (1) |
|
Service EGR System (A8-E-4) |
|
|
64 | (1) |
|
EGR System Scan Tool Diagnosis (A8-E-4) |
|
|
65 | (1) |
|
EGR Electrical Sensors (A8-E-5) |
|
|
66 | (1) |
|
Ford EVP Voltage Check (A8-E-5) |
|
|
67 | (1) |
|
Secondary Air Injection Diagnosis (A8-E-6) |
|
|
68 | (1) |
|
AIR Pump Component Inspection (A8-E-7) |
|
|
69 | (1) |
|
AIR Pump Electrical Component Inspection (A8-E-8) |
|
|
70 | (1) |
|
Catalytic Converter Test (A8-E-9) |
|
|
71 | (1) |
|
Catalytic Converter Rattle Test (A8-E-9) |
|
|
72 | (1) |
|
Catalytic Converter Performance Test (A8-E-9) |
|
|
73 | (1) |
|
Evaporative Emission Controls Diagnosis (A8-E-11) |
|
|
74 | (1) |
|
EVAP System Scan Tool Testing (A8-E-11) |
|
|
75 | (1) |
|
Canister Purge Flow Rate Test (A8-E-11) |
|
|
76 | (1) |
|
EVAP System Component Inspection (A8-E-11) |
|
|
77 | (1) |
|
Smoke Test of the EVAP System (A8-E-11) |
|
|
78 | (1) |
|
Evaporative Emission DTC Diagnosis (A8-E-11) |
|
|
79 | (1) |
|
Chapter 18 Intake and Exhaust Systems |
|
|
|
Port Fuel-Injection Intake Manifold ID (Task not specified by NATEF) |
|
|
80 | (1) |
|
Exhaust Manifold Identification (Task not specified by NATEF) |
|
|
81 | (1) |
|
Exhaust System Inspection (Task not specified by NATEF) |
|
|
82 | (1) |
|
TBI/Carburetor Intake Manifold Identification (Task not specified by NATEF) |
|
|
83 | (1) |
|
Intake Manifold Gasket Replacement (Task not specified by NATEF) |
|
|
84 | (1) |
|
Chapter 19 Turbocharging and Supercharging |
|
|
|
Turbocharger Identification (A1-A-3) |
|
|
85 | (1) |
|
Supercharger Identification (A1-A-3) |
|
|
86 | (1) |
|
Test Operation of Turbocharger/Supercharger (A8-D-10) |
|
|
87 | (1) |
|
Chapter 20 Engine Condition Diagnosis |
|
|
|
Engine Problem Analysis (A1-A-2) |
|
|
88 | (1) |
|
Engine Noise Diagnosis (A1-A-2) |
|
|
89 | (1) |
|
Fluid Leakage Detection (A1-A-5) |
|
|
90 | (1) |
|
Oil Leak Detection (A1-A-5) |
|
|
91 | (1) |
|
Coolant Leak Diagnosis (A1-A-5) |
|
|
92 | (1) |
|
Intake System Smoke Test (A1-A5) |
|
|
93 | (1) |
|
Engine Noise and Vibration Diagnosis (A1-A-6) |
|
|
94 | (1) |
|
Engine Exhaust and Sound Diagnosis (A1-A6) |
|
|
95 | (1) |
|
Exhaust System Smoke Test (A1-A7) |
|
|
96 | (1) |
|
|
|
97 | (1) |
|
|
|
98 | (1) |
|
Cylinder Power Balance Tests (A1-A-9) |
|
|
99 | (1) |
|
Compression Testing (A1-A-10) |
|
|
100 | (1) |
|
Head Gasket Diagnosis (A1-A-11) |
|
|
101 | (1) |
|
Cylinder Leakage Test (A1-A-11) |
|
|
102 | (1) |
|
Oil Pressure Measurement (A1-D-1) |
|
|
103 | (1) |
|
Chapter 21 Engine Disassembly, Cleaning, and Crack Detection |
|
|
|
Remove and Reinstall Engine (FWD) (A1-A-12) |
|
|
104 | (1) |
|
Remove and Reinstall Engine (RWD) (A1-A-12) |
|
|
105 | (1) |
|
Engine Mount Replacement (A1-A-15) |
|
|
106 | (1) |
|
Remove Cylinder Head(s) and Inspect (A1-B-l) |
|
|
107 | (1) |
|
Engine Disassembly (A1-C-1) |
|
|
108 | (1) |
|
Cleaning and Crack Detection (A1-B-1) (A1-C-2) |
|
|
109 | (1) |
|
Engine Block Disassembly (A1-C-1) |
|
|
110 | (1) |
|
Cylinder Wall Inspection (A1-C-3) |
|
|
111 | (1) |
|
Cylinder Ridge Reaming (Task not specified by NATEF) |
|
|
112 | (1) |
|
Block Thread Inspection and Correction (A1-C-3) |
|
|
113 | (1) |
|
Chapter 22 Cylinder Head and Valve Guide Service |
|
|
|
Cylinder Head Specifications (A1-A-3) |
|
|
114 | (1) |
|
Cylinder Head Disassembly (A1-B-1) |
|
|
115 | (1) |
|
Cylinder Head Flatness Measurement (A1-B-2) |
|
|
116 | (1) |
|
Valve Spring Inspection (A1-B-3) |
|
|
117 | (1) |
|
Valve Guide Specifications and Measurement (A1-B-5) |
|
|
118 | (1) |
|
Valve Guide Replacement (Task not specified by NATEF) |
|
|
119 | (1) |
|
Valve Guide Knurling (Task not specified by NATEF) |
|
|
120 | (1) |
|
Combustion Chamber Volume Test (Task not specified by NATEF) |
|
|
121 | (1) |
|
Aluminum Cylinder Head Straightening (Task not specified by NATEF) |
|
|
122 | (1) |
|
Chapter 23 Valve and Seat Service |
|
|
|
Cylinder Head Assembly Inspection (A1-B-2) |
|
|
123 | (1) |
|
Valve Spring Specifications and Measurements (A1-A-3) |
|
|
124 | (1) |
|
Valve Spring Squareness and Free Height (A1-A-3) |
|
|
125 | (1) |
|
Valve Stem Seal Replacement (A1-B-4) |
|
|
126 | (1) |
|
Valve and Seat Inspection (A1-B-6) |
|
|
127 | (1) |
|
Valve Seat Inspection and Measurement (A1-B-6) |
|
|
128 | (1) |
|
Valve Spring Assembled Height (A1-B-7) |
|
|
129 | (1) |
|
Valve Face Grinding (Task not specified by NATEF) |
|
|
130 | (1) |
|
Valve Seat Grinding (Task not specified by NATEF) |
|
|
131 | (1) |
|
Chapter 24 Camshafts and Valve Trains |
|
|
|
Camshaft Specification (A1-A-3) |
|
|
132 | (1) |
|
Pushrods and Rocker Arm Inspection (A1-B-8) |
|
|
133 | (1) |
|
Valve Train Inspection (A1-B-8) |
|
|
134 | (1) |
|
Valve Lifter Inspection (A1-B-9) |
|
|
135 | (1) |
|
Valve Adjustment (A1-B-10) |
|
|
136 | (1) |
|
Timing Belt/Chain Replacement (A1-B-11) |
|
|
137 | (1) |
|
Camshaft Inspection (A1-B-12) |
|
|
138 | (1) |
|
Timing Chain Diagnosis (A1-B-12) |
|
|
139 | (1) |
|
Camshaft Bearing Surface Inspection (A1-B-13) |
|
|
140 | (1) |
|
Camshaft Position Sensor (A1-B-14) |
|
|
141 | (1) |
|
Chapter 25 Pistons, Rings, and Connecting Rods |
|
|
|
Connecting Rod Specification/Measurement (A1-A-3) |
|
|
142 | (1) |
|
Piston and Bearing Wear Patterns (A1-C-8) |
|
|
143 | (1) |
|
Piston Pin Replacement (A1-C-10) |
|
|
144 | (1) |
|
Piston Ring Fitting (A1-C-12) |
|
|
145 | (1) |
|
Piston Ring Specification and Measurement (A1-C-12) |
|
|
146 | (1) |
|
Piston Inspection and Measurement (A1-C-9) |
|
|
147 | (1) |
|
Connecting Rod Reconditioning (Task not specified by NATEF) |
|
|
148 | (1) |
|
|
|
|
Cylinder Block Specification and Measurement (A1-A-3) |
|
|
149 | (1) |
|
Engine Block Inspection (A1-C-2) |
|
|
150 | (1) |
|
Cylinder Bore Measurement (A1-C-3) |
|
|
151 | (1) |
|
Cylinder Bore Deglazing (A1-C-4) |
|
|
152 | (1) |
|
Camshaft Bearing Inspection (A1-C-5) |
|
|
153 | (1) |
|
Piston-to-Bore Clearance (A1-C-11) |
|
|
154 | (1) |
|
Block Deck Measuring (Task not specified by NATEF) |
|
|
155 | (1) |
|
Block Deck Machining (Task not specified by NATEF) |
|
|
156 | (1) |
|
Align Honing (Task not specified by NATEF) |
|
|
157 | (1) |
|
Cylinder Boring (Task not specified by NATEF) |
|
|
158 | (1) |
|
Cylinder Honing (Task not specified by NATEF) |
|
|
159 | (1) |
|
Chapter 27 Crankshafts and Bearings |
|
|
|
Camshaft Bearings (A1-B-13) |
|
|
160 | (1) |
|
Crankshaft Specification and Measurement (A1-C-6) |
|
|
161 | (1) |
|
Crankshaft Inspection (A1-C-6) |
|
|
162 | (1) |
|
Main and Rod Bearings (A1-C-7) |
|
|
163 | (1) |
|
Piston and Bearing Wear Patterns (A1-C-8) |
|
|
164 | (1) |
|
Crankshaft Vibration Damper (A1-C-14) |
|
|
165 | (1) |
|
Chapter 28 Engine Balancing and Balance Shafts |
|
|
|
Auxiliary and Balance Shafts (A1-C-13) |
|
|
166 | (1) |
|
Pistons and Rods Balancing (Task not specified by NATEF) |
|
|
167 | (1) |
|
Crankshaft Balancing (Task not specified by NATEF) |
|
|
168 | (1) |
|
Chapter 29 Preparation for Assembly |
|
|
|
Torque Specification (A1-A-3) |
|
|
169 | (1) |
|
Gaskets and Sealants (A1-A-13) |
|
|
170 | (1) |
|
Cylinder Head Replacement (A1-B-1) |
|
|
171 | (1) |
|
Timing Gears/Chain/Belt Installation (A1-B-11) |
|
|
172 | (1) |
|
Main Bearing Installation (A1-C-7) |
|
|
173 | (1) |
|
|
|
174 | (1) |
|
Preparing the Block for Assembly (Task not specified by NATEF) |
|
|
175 | (1) |
|
Camshaft Bearings Installation (Task not specified by NATEF) |
|
|
176 | (1) |
|
Expansion Cups and Plugs Installation (Task not specified by NATEF) |
|
|
177 | (1) |
|
Piston and Rod Installation (Task not specified by NATEF) |
|
|
178 | (1) |
|
Connecting Rod Bolt Stretch (Task not specified by NATEF) |
|
|
179 | (1) |
|
Cylinder Head Installation (Task not specified by NATEF) |
|
|
180 | (1) |
|
Engine Prelubrication (Task not specified by NATEF) |
|
|
181 | (1) |
|
Chapter 30 Engine Blueprinting and Assembly |
|
|
|
Cylinder Head Replacement (A1-B-2) |
|
|
182 | (1) |
|
Camshaft Bearings Inspection (A1-C-6) |
|
|
183 | (1) |
|
Crankshaft Inspection (A1-C-7) |
|
|
184 | (1) |
|
Main Bearing Installation (A1-C-8) |
|
|
185 | (1) |
|
|
|
186 | (1) |
|
Auxiliary Shaft Inspection (A1-C-13) |
|
|
187 | (1) |
|
Inspect Crankshaft Vibration Damper (A1-C-14) |
|
|
188 | (1) |
|
Assemble Engine Block (A1-C-15) |
|
|
189 | (1) |
|
Gasket and Sealant (A1-C-15) |
|
|
190 | (1) |
|
Oil Pump Inspection (A1-D-2) |
|
|
191 | (1) |
|
Inspect and Replace Engine Cooling Hoses (A1-D-5) |
|
|
192 | (1) |
|
Replace Thermostat (A1-D-6) |
|
|
193 | (1) |
|
Replace Water Pump (A1-D-8) |
|
|
194 | (1) |
|
Remove and Replace Radiator (A1-D-9) |
|
|
195 | (1) |
|
Inspect Cooling Fan (A1-D-10) |
|
|
196 | (1) |
|
Preparing the Block for Assembly (Task not specified by NATEF) |
|
|
197 | (1) |
|
Expansion Cups and Plugs Installation (Task not specified by NATEF) |
|
|
198 | (1) |
|
Piston and Rod Installation (Task not specified by NATEF) |
|
|
199 | (1) |
|
Connecting Rod Bolt Stretch (Task not specified by NATEF) |
|
|
200 | (1) |
|
Cylinder Head Installation (Task not specified by NATEF) |
|
|
201 | (1) |
|
Timing Gears/Chain/Belt Installation (Task not specified by NATEF) |
|
|
202 | (1) |
|
Engine Prelubrication (Task not specified by NATEF) |
|
|
203 | (1) |
|
Cylinder Head Cover Identification (Task not specified by NATEF) |
|
|
204 | (1) |
|
Chapter 31 Engine Installation and In-Vehicle Service |
|
|
|
Remove and Install Engine (A1-A-12) |
|
|
205 | (1) |
|
Valve Cover Gasket Replacement (A1-A-13) |
|
|
206 | (1) |
|
Timing Belt Replacement (A1-B-13) |
|
|
207 | (1) |
|
Timing Chain Replacement (A1-B-13) |
|
|
208 | (1) |
|
Engine Oil Change (A1-D-13) |
|
|
209 | (1) |
|
Preparing the Engine for Starting (Task not specified by NATEF) |
|
|
210 | (1) |
|
Camshaft Replacement (OHV) (Task Not Specified by NATEF) |
|
|
211 | (1) |
|
Oil Pan Gasket Replacement (Task Not Specified by NATEF) |
|
|
212 | (1) |
| Appendix NATEF Tasks and Correlation List |
|
213 | |
