Preface |
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xi | |
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1 Introduction to Metrology |
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1 | (6) |
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1 | (2) |
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1.2 Methods of Optical Metrology |
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3 | (2) |
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5 | (2) |
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2 Light-Intensity-based Metrology |
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7 | (16) |
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2.1 Light, Optics, and Machine Vision Technology |
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7 | (13) |
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2.1.1 Lighting methods for machine vision |
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9 | (3) |
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2.1.2 Optical components for machine vision |
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12 | (8) |
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2.2 Where to Use Intensity-based Methods |
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20 | (1) |
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20 | (1) |
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20 | (3) |
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3 Triangulation and Shift-based Metrology |
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23 | (32) |
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23 | (3) |
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23 | (2) |
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25 | (1) |
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26 | (6) |
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26 | (3) |
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3.2.2 Structured-line-of-light gages |
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29 | (2) |
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3.2.3 Line triangulation gage limitations |
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31 | (1) |
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3.3 3D Phase-based Measurements |
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32 | (19) |
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3.3.1 Phase shift analysis |
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32 | (4) |
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3.3.2 Structured-light triangulation |
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36 | (1) |
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3.3.3 Triangulation gage pros and cons |
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37 | (1) |
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38 | (4) |
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3.3.4.1 Moire contouring pros and cons |
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42 | (1) |
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3.3.5 Interferometry (laser- or white-light-based) |
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43 | (5) |
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3.3.5.1 Interferometry pros and cons |
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48 | (1) |
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3.3.6 Holography (including shearography and speckle methods) |
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48 | (3) |
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3.3.6.1 Holography and speckle pros and cons |
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51 | (1) |
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3.4 Summary of Triangulation and Phase Shift Methods |
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51 | (1) |
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51 | (4) |
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4 Focus-based Optical Metrology |
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55 | (28) |
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4.1 Introduction to Focus-based Methods |
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55 | (2) |
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4.2 Point-based Distance Measurement |
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57 | (13) |
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57 | (2) |
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4.2.1.1 Conoscopic sensor pros and cons |
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59 | (2) |
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61 | (4) |
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4.2.2.1 Confocal imaging pros and cons |
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65 | (1) |
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4.2.3 Chromatic confocal imaging |
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66 | (3) |
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4.2.3.1 Chromatic confocal method pros and cons |
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69 | (1) |
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4.3 Area-based Focus Metrology Methods |
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70 | (10) |
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71 | (2) |
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4.3.2 Structured-pattern, focus-based methods |
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73 | (2) |
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4.3.2.1 Depth from focus pros and cons |
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75 | (1) |
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76 | (2) |
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4.3.3.1 Depth from defocus pros and cons |
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78 | (1) |
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4.3.4 Image-focus-based measurement method summary |
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79 | (1) |
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4.4 Focus-based Metrology Summary |
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80 | (1) |
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80 | (3) |
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5 Light-Characteristic-based Dimensional Measurements |
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83 | (14) |
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5.1 Introduction to Light Characteristics |
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83 | (2) |
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5.2 Polarization-based Dimensional Metrology |
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85 | (6) |
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86 | (2) |
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5.2.1.1 Ellipsometry limitations |
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88 | (1) |
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5.2.2 Photo-elastic methods |
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88 | (1) |
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5.2.2.1 Photo-elasticity pros and cons |
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89 | (1) |
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5.2.3 Pixelated polarization masks |
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90 | (1) |
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5.2.3.1 Pixelated polarization mask pros and cons |
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91 | (1) |
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5.3 Light-Scatter-based Measurements |
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91 | (2) |
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5.3.1 Light scattering pros and cons |
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93 | (1) |
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5.4 Color-based Measurements |
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93 | (1) |
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5.4.1 Color-based measurement pros and cons |
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94 | (1) |
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94 | (3) |
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6 Portable and Hybrid Gages |
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97 | (20) |
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6.1 Introduction to Portable and Hybrid Gages |
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97 | (1) |
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6.2 Measurement of Large Structures |
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98 | (9) |
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99 | (2) |
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6.2.1.1 Point tracker pros and cons |
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101 | (1) |
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6.2.2 Handheld area scanners |
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102 | (2) |
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6.2.2.1 Handheld area scanner pros and cons |
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104 | (1) |
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104 | (3) |
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6.2.3.1 Laser radar pros and cons |
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107 | (1) |
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6.3 Measurement of Mid- to Large-Size Durable Assets |
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107 | (5) |
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6.3.1 Laser-based tracker systems |
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108 | (1) |
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6.3.1.1 Laser-based tracker system pros and cons |
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109 | (1) |
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6.3.2 Robot/gantry-mounted scanners |
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110 | (1) |
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6.3.2.1 Robot/gantry-mounted scanner pros and cons |
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111 | (1) |
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6.4 High-Precision Hybrid Systems |
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112 | (2) |
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6.5 Summary of Hybrid Gages |
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114 | (1) |
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114 | (3) |
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7 Finding the Right Technology for the Application |
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117 | (22) |
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117 | (2) |
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7.2 Low-Precision Applications <10 mm |
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119 | (3) |
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7.2.1 Limitations of low-precision optical methods |
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120 | (2) |
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7.3 Large Objects and Assemblies <1 mm |
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122 | (3) |
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7.3.1 Limitations of large-part optical methods |
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123 | (2) |
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7.4 General Manufacturing Applications <0.1 mm |
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125 | (3) |
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7.4.1 Limitations of general manufacturing optical methods |
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126 | (2) |
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7.5 Precision Manufactured Parts <0.01 mm |
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128 | (3) |
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7.5.1 Limitations of method for precision manufactured parts |
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128 | (3) |
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7.6 Micro-feature Metrology <0.001 mm |
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131 | (3) |
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7.6.1 Limitations of micro-feature metrology methods |
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131 | (3) |
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7.7 Nano-features <0.0001 mm |
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134 | (3) |
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7.7.1 Limitations of nano-feature metrology methods |
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134 | (3) |
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7.8 Summary of Application Comparisons |
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137 | (2) |
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139 | (18) |
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8.1 Part Location Applications |
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139 | (1) |
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8.2 Large Parts Measured to <10-mm Resolution |
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140 | (6) |
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141 | (1) |
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142 | (1) |
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8.2.3 Triangulation laser line |
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143 | (2) |
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145 | (1) |
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146 | (1) |
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8.2.6 Large-part pickup summary |
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146 | (1) |
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8.3 Composite Layup Monitoring |
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146 | (8) |
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8.3.1 Lighting enhancement methods |
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148 | (2) |
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150 | (4) |
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154 | (1) |
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8.4 Part Location Summary of Options |
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154 | (1) |
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154 | (3) |
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9 Optimized Measurement of Gaps |
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157 | (16) |
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9.1 The Application <0.1 mm |
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157 | (3) |
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9.2 Elimination of Methods that Are Not Suitable |
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160 | (1) |
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9.3 Laser Line Triangulation |
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161 | (1) |
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162 | (1) |
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9.5 Chromatic Confocal Method |
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163 | (1) |
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164 | (3) |
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9.7 Comparison of Methods |
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167 | (4) |
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171 | (1) |
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171 | (2) |
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10 Measurement of Small Holes |
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173 | (12) |
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10.1 The Application <0.01 mm |
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173 | (1) |
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10.2 Laser Line Structured Light (Static) |
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174 | (2) |
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10.3 Scanning-Laser-Line or Multiple-Laser-Line Probe |
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176 | (1) |
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10.4 Phase-Shifted Structured Light |
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176 | (1) |
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10.5 Conoscopic Point Probe |
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177 | (2) |
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10.6 Confocal Point Probe |
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179 | (1) |
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10.7 Digital Optical Comparator (2D) |
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180 | (2) |
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10.8 Depth from Focus Microscopy |
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182 | (1) |
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10.9 Depth from Defocus Microscopy |
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183 | (1) |
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183 | (1) |
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184 | (1) |
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11 Three-Dimensional Metrology for Printed Electronics |
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185 | (12) |
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11.1 The Application <0.001 mm |
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185 | (1) |
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11.2 Laser Line Structured Light (Static) |
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186 | (2) |
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11.3 Phase-Shifted Structured Light |
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188 | (2) |
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11.4 Confocal Point Probes |
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190 | (1) |
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11.5 Depth from Focus or Defocus Microscopy |
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191 | (1) |
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11.6 Artifact-based Verification |
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192 | (1) |
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193 | (1) |
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194 | (3) |
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12 Industrial Surface Finish Method Comparison for Fine Finish Measurements |
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197 | (16) |
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12.1 The Application <0.0001 mm |
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197 | (2) |
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199 | (2) |
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201 | (2) |
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203 | (3) |
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12.5 Scatter-based Systems |
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206 | (2) |
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12.6 Comparison of Methods |
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208 | (1) |
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209 | (1) |
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210 | (3) |
Index |
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213 | |