| Acknowledgments |
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ix | |
| Foreword |
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xi | |
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| Preface |
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xv | |
| Introduction |
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xvii | |
| 1 Defining Quality in a Brewery |
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1 | (14) |
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The Changing Definition of Quality Management |
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3 | (1) |
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3 | (2) |
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5 | (3) |
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Defining Quality as "Fitness for Use" |
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6 | (1) |
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Defining Beer Quality as Esoteric |
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7 | (1) |
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How to Achieve Quality - The Quality System |
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8 | (1) |
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Who - Quality Function in Breweries |
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9 | (6) |
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11 | (1) |
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The Chemist and the Quality Team |
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12 | (1) |
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The Change to Quality Is Everyone's Responsibility |
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12 | (3) |
| 2 Quality Management and Governance |
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15 | (12) |
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Connecting the Dots Between Management and Governance |
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15 | (1) |
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Quality Governance - Stating What Is Expected |
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16 | (5) |
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The Quality Manual - Setting Policy, Specifications, and Goals |
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17 | (2) |
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The Quality Manual - Roles and Responsibilities |
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19 | (2) |
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Quality Management - Implementation of Policy |
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21 | (6) |
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Quality Control and Quality Assurance |
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22 | (1) |
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22 | (1) |
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23 | (1) |
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24 | (3) |
| 3 Components of a Quality Program |
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27 | (20) |
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It's All About the People |
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27 | (5) |
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The Front Line - Brewery Staff |
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28 | (2) |
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Quality Skills for Brewery Staff |
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30 | (1) |
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The Second Line - Middle or Upper Management |
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30 | (2) |
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32 | (1) |
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Assessing Skills and the Organizational Design |
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32 | (1) |
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Conducting the Right Tests and Conducting Them Well |
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32 | (12) |
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Conducting a Risk Assessment |
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33 | (3) |
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Conducting a Risk Assessment with FMEA |
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36 | (1) |
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37 | (2) |
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39 | (2) |
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Setting the Frequency of the Check |
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41 | (2) |
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43 | (1) |
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Assuring the Test Results |
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44 | (3) |
| 4 Supporting Functions to the Quality Program |
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47 | (12) |
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47 | (4) |
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Asset Care or Maintenance of Equipment |
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51 | (3) |
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Sanitation and Good Manufacturing Practices |
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54 | (3) |
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GMP Culture and Implementation |
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55 | (1) |
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56 | (1) |
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57 | (1) |
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57 | (2) |
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57 | (2) |
| 5 Strategic Components in the Quality Program |
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59 | (10) |
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New Product Design and Implementation |
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59 | (5) |
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Managing Innovation and Resources |
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61 | (1) |
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62 | (2) |
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Implementing a Structured Problem-Solving Program |
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64 | (5) |
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66 | (3) |
| 6 The Best Tests for a Brewery |
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69 | (28) |
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70 | (1) |
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70 | (12) |
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71 | (1) |
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72 | (2) |
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Other Special Microscopy Tests |
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74 | (3) |
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Microbiological Plating and Media Management |
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77 | (1) |
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Sampling from Tanks and Zwickel Maintenance |
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78 | (1) |
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Pipetting and Other Challenges with Microbiological Plating |
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79 | (3) |
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82 | (4) |
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Measuring Extract and Alcohol Background |
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83 | (1) |
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Measuring Extract on the Brewdeck |
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84 | (1) |
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85 | (1) |
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86 | (1) |
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86 | (4) |
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87 | (2) |
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89 | (1) |
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90 | (7) |
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91 | (3) |
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Measuring Dissolved Oxygen |
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94 | (3) |
| 7 Government Affairs |
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97 | (6) |
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Food Safety and Risk Assessment |
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97 | (6) |
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98 | (1) |
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GMPs — A Foundational Requirement |
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98 | (2) |
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Fill Level and Alcohol Monitoring |
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100 | (3) |
| 8 Pulling It All Together - Assessment Time |
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103 | (8) |
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104 | (1) |
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Conducting a Quality System Audit |
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105 | (1) |
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The Quality System Audit in Three Parts |
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106 | (5) |
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106 | (2) |
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108 | (1) |
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108 | (3) |
| Appendix A Small Brewery Quality Manual Example |
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111 | (10) |
| Appendix B Quality Control and Assurance Plans |
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121 | (10) |
| Appendix C HACCP Risk Assessment and Critical Control Points |
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131 | (4) |
| Appendix D Failure Modes Effects Analysis (FMEA) Table Example |
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135 | (2) |
| Appendix E HACCP Process Map with CCPs |
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137 | (2) |
| Appendix F Standard Operating Procedure (SOP) Example |
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139 | (2) |
| Appendix G Quality Inspections for Maintenance |
|
141 | (2) |
| Appendix H Good Manufacturing Practices (GMP) Policy Example |
|
143 | (6) |
| Appendix I New Product Quality Control Plan Example |
|
149 | (4) |
| Appendix J General Audit Report |
|
153 | (6) |
| Glossary |
|
159 | (2) |
| Resources |
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161 | (4) |
| Bibliography |
|
165 | (4) |
| Index |
|
169 | |