| Preface |
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xiii | |
| Acknowledgments |
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xv | |
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1 | (8) |
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3 | (1) |
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Location Numbering Systems |
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3 | (3) |
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6 | (2) |
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Empennage or Tail Assembly |
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8 | (1) |
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Chapter 2 Tools and How to Use Them |
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9 | (30) |
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9 | (1) |
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General-Purpose Hand Tools |
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10 | (1) |
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10 | (1) |
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11 | (1) |
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11 | (2) |
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13 | (1) |
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13 | (4) |
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17 | (1) |
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17 | (1) |
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18 | (2) |
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20 | (1) |
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20 | (4) |
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Drilling and countersinking |
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24 | (1) |
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24 | (1) |
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Layout and Measuring Tools |
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24 | (1) |
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24 | (1) |
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25 | (1) |
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26 | (1) |
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26 | (3) |
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29 | (1) |
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30 | (2) |
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32 | (1) |
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32 | (1) |
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33 | (1) |
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33 | (1) |
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33 | (1) |
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34 | (1) |
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34 | (1) |
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35 | (3) |
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38 | (1) |
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Chapter 3 Materials and Fabricating |
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39 | (42) |
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Aluminum and Aluminum Alloys |
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39 | (2) |
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Alloy and temper designations |
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41 | (1) |
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Cast and wrought aluminum alloy designation system |
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41 | (1) |
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42 | (1) |
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42 | (1) |
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Temper designation system |
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42 | (1) |
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Characteristics of Aluminum Alloys |
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43 | (1) |
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44 | (1) |
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44 | (1) |
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45 | (1) |
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Annealing characteristics |
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45 | (1) |
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Typical uses of aluminum and its alloys |
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45 | (2) |
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Heat treatment of aluminum alloys |
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47 | (1) |
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Identification of aluminum |
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48 | (1) |
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49 | (1) |
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49 | (1) |
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49 | (1) |
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50 | (1) |
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51 | (1) |
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51 | (1) |
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52 | (1) |
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52 | (1) |
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53 | (1) |
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53 | (2) |
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55 | (1) |
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55 | (1) |
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Turret Lathes and Screw Machines |
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55 | (1) |
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56 | (1) |
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56 | (1) |
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56 | (1) |
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57 | (1) |
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58 | (1) |
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Making Straight-Line Bends |
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58 | (1) |
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59 | (3) |
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62 | (1) |
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J chart for calculating bend allowance |
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63 | (2) |
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65 | (1) |
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65 | (1) |
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Miscellaneous shop equipment and procedures |
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66 | (1) |
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Magnesium and Magnesium Alloys |
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67 | (2) |
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Heat treatment of magnesium alloys |
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69 | (1) |
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Titanium and Titanium Alloys |
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70 | (1) |
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71 | (1) |
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Corrosion characteristics |
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72 | (1) |
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72 | (1) |
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72 | (1) |
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72 | (1) |
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73 | (1) |
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73 | (1) |
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74 | (1) |
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74 | (1) |
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74 | (1) |
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74 | (1) |
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75 | (1) |
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75 | (1) |
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75 | (1) |
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75 | (1) |
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76 | (1) |
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Types, characteristics, and uses of alloyed steels |
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77 | (2) |
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Heat treatment of ferrous metals |
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79 | (2) |
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Chapter 4 Drilling and Countersinking |
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81 | (24) |
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81 | (1) |
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81 | (1) |
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82 | (1) |
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83 | (4) |
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87 | (1) |
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87 | (1) |
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88 | (1) |
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88 | (1) |
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88 | (2) |
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Drill stops and drill bushings |
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90 | (1) |
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91 | (1) |
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Drilling aluminum and aluminum alloys |
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91 | (1) |
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Drilling titanium and titanium alloys |
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92 | (1) |
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92 | (1) |
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93 | (1) |
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94 | (1) |
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Types of countersinking cutters |
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95 | (1) |
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96 | (1) |
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Minimum countersinking depth |
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97 | (1) |
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Form countersinking (dimpling) |
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97 | (4) |
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100° combination predimple and countersink method |
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101 | (1) |
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Hole preparation for form countersinking |
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101 | (1) |
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Shaving Flush Head Fasteners |
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102 | (1) |
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103 | (2) |
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105 | (42) |
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105 | (1) |
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105 | (1) |
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Rivet types and identification |
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106 | (4) |
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110 | (1) |
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110 | (1) |
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111 | (1) |
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112 | (1) |
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113 | (1) |
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113 | (1) |
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Driving solid-shank rivets |
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114 | (1) |
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115 | (1) |
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116 | (1) |
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117 | (4) |
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121 | (1) |
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121 | (2) |
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123 | (1) |
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124 | (2) |
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Inspection after riveting |
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126 | (1) |
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126 | (1) |
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NACA Method of Double Flush Riveting |
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126 | (1) |
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126 | (4) |
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Mechanical locked-stem self-plugging rivets |
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130 | (5) |
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Removal of mechanically locked blind rivets |
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135 | (1) |
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136 | (1) |
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136 | (1) |
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Repair material thickness |
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136 | (1) |
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136 | (2) |
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Rivet spacing and edge distance |
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138 | (1) |
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138 | (1) |
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Typical sheet-metal repairs |
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139 | (1) |
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139 | (1) |
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140 | (7) |
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Chapter 6 Bolts and Threaded Fasteners |
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147 | (36) |
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148 | (1) |
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148 | (1) |
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149 | (1) |
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Classification of Threads |
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149 | (1) |
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Identification and coding |
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149 | (1) |
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150 | (3) |
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Self-locking nuts to 250°F |
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153 | (1) |
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High-temperature self-locking nuts |
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154 | (1) |
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155 | (1) |
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156 | (1) |
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156 | (1) |
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156 | (1) |
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Installation of Nuts and Bolts |
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157 | (2) |
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159 | (1) |
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159 | (3) |
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Safetying of nuts, bolts, and screws |
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162 | (1) |
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162 | (1) |
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Installation: Bolts, Washers, Nuts, and Cotter Pins |
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163 | (1) |
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Miscellaneous Threaded Fasteners |
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163 | (1) |
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164 | (2) |
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166 | (1) |
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167 | (2) |
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Hi-Lok®, Hi-Tigue®, and Hi-Lite® Fasteners |
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169 | (1) |
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169 | (1) |
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Hi-Tigue® fastening system |
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170 | (1) |
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Hi-Lite® fastening system |
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171 | (1) |
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Installation of Hi-Lok®, Hi-Tigue®, and Hi-Lite® Fasteners |
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171 | (1) |
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171 | (1) |
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172 | (1) |
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172 | (1) |
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Installation steps for an interference-fit hole |
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173 | (3) |
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Inspection after installation |
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176 | (1) |
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Removal of the installed fastener |
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176 | (1) |
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Lockbolt Fastening Systems |
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177 | (1) |
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178 | (1) |
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178 | (1) |
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179 | (1) |
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179 | (1) |
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Cherry Maxibolt® blind bolt system |
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180 | (1) |
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Drive-nut-type blind bolt |
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181 | (2) |
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Chapter 7 Aircraft Plumbing |
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183 | (24) |
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183 | (1) |
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183 | (1) |
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183 | (1) |
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184 | (1) |
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184 | (1) |
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185 | (1) |
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185 | (1) |
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185 | (1) |
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186 | (1) |
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186 | (1) |
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187 | (1) |
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188 | (1) |
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Identification of fluid lines |
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188 | (1) |
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188 | (2) |
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190 | (1) |
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190 | (1) |
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191 | (1) |
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191 | (1) |
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192 | (1) |
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193 | (1) |
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194 | (2) |
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196 | (2) |
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Assembling sleeve-type fittings |
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198 | (1) |
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Proof-testing after assembly |
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198 | (3) |
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Installing flexible hose assemblies |
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201 | (1) |
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201 | (1) |
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202 | (2) |
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Rigid tubing inspection and repair |
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204 | (3) |
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207 | (10) |
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207 | (1) |
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Fabricating a cable assembly |
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207 | (1) |
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208 | (1) |
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208 | (3) |
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211 | (1) |
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Safety methods for turnbuckles |
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211 | (1) |
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211 | (3) |
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214 | (1) |
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214 | (3) |
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Chapter 9 Electrical Wiring and Installation |
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217 | (22) |
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217 | (1) |
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218 | (2) |
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220 | (1) |
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220 | (3) |
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223 | (1) |
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Connecting terminal lugs to terminal blocks |
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224 | (1) |
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225 | (1) |
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Placement of identification markings |
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225 | (2) |
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227 | (1) |
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Spliced connections in wire bundles |
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228 | (1) |
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229 | (1) |
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Routing and installations |
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229 | (1) |
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Protection against chafing |
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230 | (1) |
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231 | (3) |
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234 | (1) |
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235 | (1) |
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236 | (1) |
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236 | (1) |
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237 | (1) |
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237 | (1) |
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238 | (1) |
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Chapter 10 Aircraft Drawings |
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239 | (8) |
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239 | (1) |
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240 | (1) |
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241 | (1) |
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241 | (1) |
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241 | (1) |
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241 | (1) |
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242 | (1) |
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242 | (1) |
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243 | (1) |
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243 | (1) |
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Rivet Symbols Used on Drawings (Blueprints) |
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244 | (3) |
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Chapter 11 Nondestructive Testing (NDT) or Nondestructive Inspection (NDI) |
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247 | (12) |
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247 | (1) |
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NDT Beyond Visual Inspection |
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248 | (1) |
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Liquid penetrant inspection |
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248 | (2) |
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250 | (1) |
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251 | (2) |
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253 | (1) |
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Magnetic particle inspection |
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253 | (2) |
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255 | (1) |
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256 | (1) |
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257 | (1) |
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258 | (1) |
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Chapter 12 Corrosion Detection and Control |
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259 | (12) |
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260 | (1) |
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260 | (1) |
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260 | (3) |
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263 | (1) |
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263 | (1) |
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263 | (1) |
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263 | (1) |
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264 | (1) |
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265 | (1) |
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265 | (1) |
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265 | (1) |
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266 | (1) |
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266 | (2) |
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268 | (1) |
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268 | (1) |
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269 | (1) |
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Corrosion-Removal Techniques |
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269 | (1) |
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Surface Damage by Corrosion |
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270 | (1) |
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271 | (22) |
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271 | (1) |
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Definition of Composite Materials |
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271 | (1) |
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Major Components of a Laminate |
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271 | (1) |
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272 | (1) |
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272 | (1) |
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272 | (1) |
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273 | (1) |
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273 | (1) |
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273 | (1) |
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273 | (1) |
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274 | (1) |
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274 | (1) |
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Mixing two-part resin systems |
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275 | (1) |
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Curing stages of thermosetting resins |
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276 | (1) |
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276 | (1) |
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277 | (1) |
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277 | (1) |
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277 | (1) |
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278 | (1) |
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Honeycomb Sandwich Structures |
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278 | (2) |
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280 | (1) |
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281 | (1) |
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282 | (1) |
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282 | (1) |
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282 | (1) |
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282 | (1) |
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282 | (1) |
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Vacuum Bagging Techniques |
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283 | (1) |
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283 | (1) |
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283 | (1) |
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283 | (1) |
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283 | (1) |
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283 | (1) |
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284 | (1) |
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284 | (1) |
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284 | (1) |
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Curing and Curing Equipment |
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284 | (1) |
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284 | (1) |
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285 | (1) |
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285 | (1) |
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Types of Layups for Repair |
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285 | (1) |
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286 | (1) |
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286 | (2) |
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Repairs of Honeycomb and Laminate Structures |
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288 | (1) |
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Honeycomb sandwich repair |
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288 | (1) |
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Repair of laminate structure |
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288 | (2) |
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Specialty Fasteners Used for Composite Structures |
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290 | (1) |
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291 | (1) |
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291 | (1) |
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292 | (1) |
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Chapter 14 Standard Parts |
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293 | (38) |
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Standard Parts Identification |
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293 | (1) |
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Standard Parts Illustrations |
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294 | (25) |
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Additional Standard Parts (Patented) |
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319 | (12) |
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331 | (4) |
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Tap Drill Sizes--American (National) Screw Thread Series |
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331 | (1) |
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Wire and Sheet Metal Gage Table |
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332 | (1) |
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Ultimate and Shear Strength of Typical Aluminum Alloys |
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333 | (1) |
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Chemical Flashpoints for Various Liquids Used in the Aircraft Industry |
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334 | (1) |
| Glossary |
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335 | (6) |
| Index |
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341 | |
