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Tailor Welded Blanks for Advanced Manufacturing [Kõva köide]

Edited by (Wayne State University, USA), Edited by (University of New Hampshire)
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Tailor welded blanks are metallic sheets made from different strengths, materials, and/or thicknesses pre-welded together before forming into the final component geometry. By combining various sheets into a welded blank, engineers are able to tailor the blank so that the properties are located precisely where they are needed and cost-effective, low weight components are produced. Tailor welded blanks for advanced manufacturing examines the manufacturing of tailor welded blanks and explores their current and potential future applications.Part one investigates processing and modelling issues in tailor welded blank manufacturing. Chapters discuss weld integrity, deformation during forming and the analytical and numerical simulation modelling of tailor welded blanks for advanced manufacturing. Part two looks at the current and potential future applications of tailor welded blanks. Chapters review tailor welded blanks of lightweight metals and of advanced high-strength steel and finally discuss the uses of tailor-welded blanks in the automotive and aerospace industries.With its distinguished editors and international team of expert contributors, Tailor welded blanks for advanced manufacturing proves an invaluable resource for metal fabricators, product designers, welders, welding companies, suppliers of welding machinery and anyone working in industries that use advanced materials such as in automotive and aerospace engineering. Engineers and academics involved in manufacturing and metallurgy may also find this book a useful reference.
Contributor contact details ix
Preface xi
Part I Processing and modeling
1(94)
1 Weld integrity of tailor welded blanks
3(21)
M. M. Li
1.1 Introduction
3(1)
1.2 Typical weld imperfections
4(7)
1.3 Testing methods
11(8)
1.4 Quality control in production
19(3)
1.5 Conclusions
22(1)
1.6 References
22(2)
2 Deformation of tailor welded blanks during forming
24(24)
K. Narasimhan
R. G. Narayanan
2.1 Introduction
24(1)
2.2 Estimation of the constitutive behavior of the weld region
25(1)
2.3 Methods to evaluate the weld width (or cross-sectional area) in tailor welded blanks (TWBs)
26(6)
2.4 Forming limits of TWBs: influence of weld orientation
32(4)
2.5 Weld line movement
36(3)
2.6 Design considerations for TWB forming
39(1)
2.7 Simulation of TWB forming behavior
40(3)
2.8 Conclusions
43(2)
2.9 Acknowledgment
45(1)
2.10 References
45(3)
3 Mechanics-based modeling of tailor welded blank forming
48(20)
B. L. Kinsey
3.1 Introduction
48(1)
3.2 Thickness and strength ratio analysis
49(2)
3.3 Determination of weld line movement and forming height
51(3)
3.4 Determination of material draw-in ratios
54(9)
3.5 Determination of non-uniform binder force
63(3)
3.6 Conclusions
66(1)
3.7 References
66(2)
4 Numerical simulation modeling of tailor welded blank forming
68(27)
A. A. Zadpoor
J. Sinke
R. Benedictus
4.1 Introduction
68(3)
4.2 Finite element method (FEM) modeling of the welded zones
71(4)
4.3 Material models
75(7)
4.4 Theoretical failure prediction of tailor welded blanks (TWBs)
82(3)
4.5 Some topics in design and optimization of TWBs
85(3)
4.6 Conclusions
88(1)
4.7 Future trends
89(1)
4.8 Sources of further information and advice
89(1)
4.9 Acknowledgments
90(1)
4.10 References
90(5)
Part II Applications
95(108)
5 Lightweight metal alloy tailor welded blanks
97(21)
R. Padmanabhan
M. C. Oliveira
L. F. Menezes
5.1 Introduction
97(4)
5.2 Lightweight metal alloy tailor welded blanks (LWMA TWBs)
101(8)
5.3 LWMA TWB formability
109(5)
5.4 LWMA TWB benefits/recycling
114(1)
5.5 Sources of further information and advice
115(1)
5.6 References
115(3)
6 Advanced high-strength steel tailor welded blanks (AHSS-TWBs)
118(46)
X. Wu
6.1 Introduction to advanced high-strength steel (AHSS)
118(2)
6.2 Types of advanced high-strength steels and their characteristics
120(3)
6.3 Fabrication of advanced high-strength steels for tailor welded blanks (AHSS-TWBs)
123(4)
6.4 Properties and formability of AHSS-TWBs
127(22)
6.5 Understanding the evolution of microstructure and its impact on properties of AHSS-TWBs
149(8)
6.6 Other manufacturing processes related to AHSS-TWBs
157(2)
6.7 Conclusions
159(1)
6.8 References
160(4)
7 Tailor welded blanks for the automotive industry
164(17)
B. L. Kinsey
7.1 Introduction
164(2)
7.2 Door inner example
166(1)
7.3 Historical perspective
167(1)
7.4 Advantages of tailor welded blanks (TWBs)
168(2)
7.5 Disadvantages of TWB s
170(4)
7.6 Research efforts for TWBs
174(1)
7.7 TWB forming methods
174(3)
7.8 Welding processes for TWBs
177(1)
7.9 Materials used to produce TWBs
177(1)
7.10 Conclusions
178(1)
7.11 References
178(3)
8 Tailor made blanks for the aerospace industry
181(22)
J. Sinke
A. A. Zadpoor
R. Benedictus
8.1 Introduction
181(3)
8.2 The tailor made blank (TMB) concept and the aircraft industry
184(14)
8.3 Future trends
198(1)
8.4 Conclusions
199(1)
8.5 Acknowledgements
200(1)
8.6 References
200(3)
Index 203
Professor Brad. L. Kinsey is Associate Professor in the Mechanical Engineering Department at the University of New Hampshire, USA. Professor Xin Wu is Associate Professor in the Department of Mechanical Engineering at Wayne State University, USA. Both editors are widely regarded for their research expertise in sheet metal and tailor welded blank forming, behaviour, processing and manufacturing.