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Today's Technician: Manual Transmissions and Transaxles Classroom Manual and Shop Manual, Spiral bound Version 6th edition [Spiraalköide]

(State University of New York, Alfred State College), (Columbus State Community College (Emeritus))
  • Formaat: Spiral bound, 928 pages, kõrgus x laius x paksus: 277x230x40 mm, kaal: 1905 g
  • Ilmumisaeg: 13-Jan-2015
  • Kirjastus: Delmar Cengage Learning
  • ISBN-10: 130526178X
  • ISBN-13: 9781305261785
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  • Formaat: Spiral bound, 928 pages, kõrgus x laius x paksus: 277x230x40 mm, kaal: 1905 g
  • Ilmumisaeg: 13-Jan-2015
  • Kirjastus: Delmar Cengage Learning
  • ISBN-10: 130526178X
  • ISBN-13: 9781305261785
Teised raamatud teemal:
Succeed in your future career and on the ASE A3 Manual Drive Train and Axles certification test with TODAY'S TECHNICIAN: MANUAL TRANSMISSIONS & TRANSAXLES, 6e. You'll find practical, easy-to-understand coverage of a wide range of must-know topics that adhere the 2013 ASE Education Foundation AST/MAST program standards, including dual clutch systems, various limited-slip differential designs, six-speed transmissions, safe work practices, and more. Volume I covers every topic on the ASE A3 Manual Drive Train and Axles certification test, while Volume II includes job sheets that get you involved in performing hands-on service and repair tasks. In addition, detailed full-color photos show you what to expect when performing a procedure on the job.
Photo Sequence Contents ix
Job Sheets Contents xi
Preface xiii
Chapter 1 Safety
1(33)
Introduction
1(1)
Personal Safety
2(4)
Fire Hazards and Prevention
6(4)
Rotating Pulleys and Belts
10(1)
Tool and Equipment Safety
10(4)
Batteries
14(3)
Vehicle Operation
17(1)
Lifting and Carrying
18(1)
Accidents
18(3)
Hazardous Materials
21(1)
OSHA
21(5)
Summary
26(1)
Terms to Know
26(1)
ASE-Style Review Questions
27(2)
Job Sheet
29(5)
Chapter 2 Special Tools and Procedures
34(45)
Introduction
34(1)
Torque Wrenches
34(1)
Power Tools
35(1)
Lifting Tools
36(1)
Measuring Tools
37(9)
Manual Transmission and Driveline Tools and Equipment
46(5)
Diagnostic Information
51(1)
Service Manuals
51(5)
Fasteners
56(2)
Basic Gear Adjustments
58(2)
General Maintenance
60(1)
Logical Diagnostics
61(1)
Working as an Auto Technician
62(2)
ASE Certification
64(1)
Summary
65(1)
Terms to Know
65(1)
ASE-Style Review Questions
66(3)
Job Sheet
69(10)
Chapter 3 Servicing Clutches
79(54)
Clutch Problem Diagnosis
79(5)
Noise and Vibrations
84(3)
Misalignment
87(1)
Visual Inspection
87(1)
Mechanical Clutch Controls
88(4)
Hydraulic Clutch Systems
92(8)
Clutch Pedal and Release Assemblies
100(1)
Removing the Clutch Assembly
100(1)
Pressure Plate
101(3)
Clutch Disc
104(1)
Flywheel
105(5)
Installing the Clutch Assembly
110(3)
Input Shaft Pilot Bearing and Bushings
113(1)
Clutch Release Bearing
114(2)
Servicing Dual-Clutch Units
116(1)
Guidelines for Servicing Clutch Systems
117(1)
Case Study
118(1)
Terms to Know
118(1)
ASE-Style Review Questions
119(1)
ASE Challenge Questions
120(1)
Job Sheet
121(12)
Chapter 4 Servicing Transmissions/Transaxles
133(73)
Diagnostics
135(3)
Troubleshooting Transmission/Transaxle Problems
138(4)
Diagnosis by Symptom
142(4)
In-Car Service
146(5)
Transmission/Transaxle Removal
151(4)
Disassembling a Transmission
155(4)
Disassembling a Transaxle
159(3)
Inspection of Transmission/Transaxle Parts
162(10)
Servicing a Transaxle's Differential Assembly
172(2)
Cleaning Transmission/Transaxle Components
174(2)
Guidelines for Reassembling a Manual Transmission/Transaxle
176(1)
Reassemble a Transmission
177(3)
Reassemble a Transaxle
180(4)
Transmission/Transaxle Installation
184(1)
Terms to Know
185(1)
Case Study
186(1)
ASE-Style Review Questions
186(1)
ASE Challenge Questions
187(2)
Job Sheet
189(17)
Chapter 5 Servicing Front Drive Axles
206(44)
Front Drive Axle Service
206(1)
Maintenance
206(1)
Diagnosing FWD Axle Problems
206(4)
Torque Steer Diagnosis
210(1)
Diagnosis by Symptom
210(1)
Visual Inspection
211(2)
Drive Axle Removal
213(6)
Bench Inspection
219(1)
Obtaining CV Joint and Drive Axle Replacement Parts
220(1)
General Service Procedures
221(6)
FWD Front Wheel Bearings
227(8)
Guidelines for Servicing CV Joints and Drive Axles
235(2)
Case Study
237(1)
Terms to Know
237(1)
ASE-Style Review Questions
238(1)
ASE Challenge Questions
239(2)
Job Sheet
241(9)
Chapter 6 Servicing Drive Shafts and Universal Joints
250(35)
Diagnosing Drive Shaft Problems
250(6)
Drive Shaft Inspection
256(2)
Removing and Installing a Drive Shaft
258(2)
Disassembling and Assembling Universal Joints
260(5)
Double Cardan U-Joints
265(4)
Drive Shaft Flex Discs
269(1)
Drive Shaft Balance
269(2)
Drive Shaft Runout
271(1)
Universal Joint and Shaft Angles
272(4)
Case Study
276(1)
Terms to Know
276(1)
ASE-Style Review Questions
277(1)
ASE Challenge Questions
278(1)
Job Sheet
279(6)
Chapter 7 Servicing Differentials and Drive Axles
285(76)
Introduction
285(1)
Diagnosis of Differential and Drive Axles
286(5)
Inspection
291(5)
In-Vehicle Service
296(2)
Out-of-Vehicle Services
298(2)
Removing and Disassembling a Final Drive Unit
300(8)
Inspection of Parts
308(1)
Reassembling a Differential Assembly
308(7)
Ring and Pinion Gear Adjustments
315(12)
Inspecting FWD Final Drive Units
327(4)
Part Replacement
331(1)
Adjusting Final Drive Units
332(2)
Limited-Slip Units
334(1)
Servicing Limited-Slip Differentials
334(2)
Axle Shafts and Bearings
336(4)
Bearing Inspection
340(2)
Case Study
342(1)
Terms to Know
342(1)
ASE-Style Review Questions
343(1)
ASE Challenge Questions
344(1)
Job Sheet
345(16)
Chapter 8 Servicing Four-Wheel-Drive Systems
361(51)
Introduction
361(1)
Maintenance
361(1)
Diagnosis
362(3)
Inspection
365(9)
Transfer Cases
374(3)
Removal of a Transfer Case
377(5)
Assembly of a Transfer Case
382(3)
Axle Housings and Differentials
385(1)
Front Axles and Hubs
386(4)
Wheel Bearings
390(1)
Typical 4WD Modifications
391(3)
Case Study
394(1)
Terms to Know
394(1)
ASE-Style Review Questions
394(1)
ASE Challenge Questions
395(2)
Job Sheet
397(15)
Chapter 9 Diagnosing 4WD and AWD Control Systems
412(37)
Basic Diagnostics
412(2)
General Shift Controls
414(4)
Electronic System Diagnosis
418(1)
Center Differentials
419(3)
Viscous Coupling
422(2)
Shift-on-the-Fly
Systems
424(4)
On-Demand 4WD Systems
428(2)
AWD Systems
430(1)
Differential Lock Systems
431(3)
Subaru Symetrical AWD
434(1)
Active Height Control Suspension
435(1)
Case Study
436(1)
Terms to Know
436(1)
ASE-Style Review Questions
436(1)
ASE Challenge Questions
437(2)
Job Sheet
439(10)
Chapter 10 Servicing Drivetrain Electrical Systems
449(49)
Basic Electrical Troubleshooting
449(1)
Basic Electrical Circuits
450(3)
Electrical Problems
453(3)
Diagnosis
456(1)
Electrical Test Equipment
456(2)
Using Multimeters
458(8)
Using Lab Scopes
466(3)
Troubleshooting Logic
469(1)
Testing for Common Problems
470(2)
Basic Electrical Repairs
472(4)
Testing Circuit Protection Devices
476(1)
Protection Devices
476(2)
Testing Switches
478(3)
Testing Speed Sensors
481(1)
Solenoids
482(1)
Electromagnetic Clutches
483(2)
Protecting Electronic Systems
485(1)
Electronic Circuits
485(1)
Testing Electronic Circuits and Components
486(2)
Case Study
488(1)
Terms to Know
488(1)
ASE-Style Review Questions
489(1)
ASE Challenge Questions
490(1)
Job Sheet
491(7)
Chapter 11 Diagnosing Advanced Electronic Systems
498
Onboard Diagnostics
498(6)
Communication Networks
504(5)
Basic Testing
509(7)
Testing Throttle Position (TP) Sensors
516(2)
Diagnosis of Computer Voltage Supply and Ground Wires
518(2)
Computer Outputs and Actuators
520(2)
Motors
522(2)
Electromagnetic Clutches
524(1)
Repairing the System
525(1)
Case Study
526(1)
Terms to Know
526(1)
ASE-Style Review Questions
526(1)
ASE Challenge Questions
527(2)
Job Sheet
529
Appendix A ASE Practice Examination 539(7)
Appendix B Metric Conversions 546(1)
Appendix C Manual Transmission Special Tool Suppliers 547(1)
Appendix D Manufacturer's Websites 548(1)
Glossary 549(8)
Index 557
Preface vii
Chapter 1 Manual Drivetrains and Axles
1(26)
Introduction
1(2)
Engine
3(4)
Transmissions
7(3)
Clutch
10(1)
Drive Line
11(2)
Differentials
13(2)
Driving Axles
15(2)
Four-Wheel-Drive Systems
17(1)
Types of Gears
18(3)
Types of Bearings
21(2)
Summary
23(1)
Terms to Know
23(1)
Review Questions
24(3)
Chapter 2 Drivetrain Theory
27(35)
Introduction
27(1)
Matter
27(2)
Energy
29(3)
Force
32(1)
Motion
33(3)
Work
36(4)
Basic Gear Theory
40(7)
Heat
47(2)
Waves and Oscillations
49(2)
Electricity and Electromagnetism
51(2)
Chemical Properties
53(5)
Summary
58(1)
Terms To Know
58(1)
Review Questions
59(3)
Chapter 3 Clutches
62(22)
Introduction
62(1)
Clutch Location
63(1)
Clutch Design
64(13)
Clutch Operation
77(1)
Self-Shifting Manual Transmissions
78(1)
Electromechanical Clutch Systems
79(1)
Summary
80(1)
Terms To Know
81(1)
Review Questions
81(3)
Chapter 4 Manual Transmissions/Transaxles
84(30)
Introduction
84(2)
Types of Manual Transmissions/Transaxles
86(4)
Synchronizers
90(5)
Transmission Designs
95(2)
Basic Operation of Manual Transmissions
97(6)
Basic Transaxle Operation
103(4)
Gearshift Linkages
107(3)
Summary
110(1)
Terms to Know
111(1)
Review Questions
111(3)
Chapter 5 Front Drive Axles
114(21)
Introduction
114(1)
Drive Axle Construction
114(2)
Drive Axles
116(5)
CV Joints
121(1)
Types of CV Joints
122(2)
CV Joint Designs
124(1)
Outboard CV Joint Designs
125(2)
Inboard CV Joint Designs
127(3)
FWD Wheel Bearings
130(1)
Summary
131(1)
Terms to Know
132(1)
Review Questions
132(3)
Chapter 6 Drive Shafts and Universal Joints
135(19)
Introduction
135(2)
Drive Shaft Construction
137(3)
Types of Drive Shafts
140(2)
Universal Joints
142(5)
Types of Universal Joints
147(4)
Summary
151(1)
Terms to Know
151(1)
Review Questions
152(2)
Chapter 7 Differentials and Drive Axles
154(37)
Introduction
154(3)
Function and Components
157(1)
Differential Operation
158(4)
Axle Housings
162(3)
Hypoid Gears
165(5)
Differential Bearings
170(4)
Transaxle Final Drive Gears and Differential
174(2)
Limited-Slip Differentials
176(7)
Drive Axle Shafts and Bearings
183(4)
IRS Axle Shafts
187(1)
Summary
187(1)
Terms to Know
188(1)
Review Questions
189(2)
Chapter 8 Four-Wheel-Drive Systems
191(31)
Introduction
191(1)
Four-Wheel-Drive Design Variations
192(4)
4WD Systems
196(6)
Transfer Cases
202(6)
Transfer Case Designs
208(3)
Locking Hubs
211(3)
Four-Wheel-Drive Suspensions
214(3)
Summary
217(2)
Terms to Know
219(1)
Review Questions
219(3)
Chapter 9 Advanced Four-Wheel-Drive Systems
222(23)
Introduction
222(1)
Four-Wheel-Drive Systems
223(1)
All-Wheel-Drive Systems
224(4)
Viscous Couplings
228(5)
Fifth-Generation Haldex Units
233(2)
Newer 4WD Design Variations
235(7)
Summary
242(1)
Term to Know
243(1)
Review Questions
243(2)
Chapter 10 Drivetrain Electrical and Electronic Systems
245(27)
Introduction
245(1)
Basic Electricity
245(11)
Basics of Electronics
256(5)
Clutch Safety Switch
261(1)
Reverse Lamp Switch
262(1)
Upshift Lamp Circuit
263(1)
ABS Speed Sensor Circuits
264(1)
Shift Blocking
265(1)
Electrical Clutches
265(1)
Other Electronic Systems
266(1)
Summary
267(1)
Terms to Know
268(1)
Review Questions
269(3)
Chapter 11 Electronically Controlled and Automated Transmissions
272(27)
Introduction
272(1)
Continuously Variable Transmissions
272(3)
CVT Controls
275(1)
Hybrid Transmissions
276(7)
Sequential Transmissions
283(3)
Dual-Clutch Transmission
286(7)
BMW M3 Dual-Clutch
293(2)
Summary
295(1)
Terms to Know
295(1)
Review Questions
296(3)
Glossary 299(13)
Index 312
Jack Erjavec has become a fixture in the automotive textbook publishing world. He has decades of experience as a technician, educator, author and editor and he has authored or co-authored more than 30 automotive textbooks and training manuals. Erjavec holds a master's degree in vocational and technical education from The Ohio State University and spent 20 years at Columbus State Community College as an instructor and administrator. A long-time affiliate of the North American Council of Automotive Teachers (NACAT), he also served as executive vice-president and spent several years on its board of directors. Erjavec is also associated with ATMC, SAE, ASA, ATRA, AERA and other automotive professional associations. Michael Ronan has taught automotive drive train courses in the Alfred State College Automotive Department for thirty years. He arrived at the college after working as a Rolls Royce technician and owning a transmission shop. A member of the Automatic Transmission Rebuilders Association for 28 years, he has been a testing proctor for that organization during that entire period. Ronan holds a bachelor's degree from SUNY Fredonia and has attended hundreds of hours of manufacturer and industry training. He has served the National Automotive Technicians Education Foundation (NATEF) for 15 years as a subject matter expert in the development of both the A2 Automatic Transmissions/Transaxles and the A3 Manual Drive Train and Axles certification tests. He currently serves on the NATEF team reinventing the ASE recertification process. Ronan has also served as an automotive textbook and online resource reviewer on many projects, and he continues to work as a drive train specialist in summer months.