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Virtual Manufacturing 2011 ed. [Kõva köide]

  • Formaat: Hardback, 802 pages, kõrgus x laius: 235x155 mm, kaal: 2900 g, XVIII, 802 p. With online files/update., 1 Hardback
  • Sari: Springer Series in Advanced Manufacturing
  • Ilmumisaeg: 28-Feb-2011
  • Kirjastus: Springer London Ltd
  • ISBN-10: 0857291858
  • ISBN-13: 9780857291851
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  • Formaat: Hardback, 802 pages, kõrgus x laius: 235x155 mm, kaal: 2900 g, XVIII, 802 p. With online files/update., 1 Hardback
  • Sari: Springer Series in Advanced Manufacturing
  • Ilmumisaeg: 28-Feb-2011
  • Kirjastus: Springer London Ltd
  • ISBN-10: 0857291858
  • ISBN-13: 9780857291851
Virtual Manufacturing presents a novel concept of combining human computer interfaces with virtual reality for discrete and continuous manufacturing systems. The authors address the relevant concepts of manufacturing engineering, virtual reality, and computer science and engineering, before embarking on a description of the methodology for building augmented reality for manufacturing processes and manufacturing systems.   Virtual Manufacturing is centered on the description of the development of augmented reality models for a range of processes based on CNC, PLC, SCADA, mechatronics and on embedded systems. Further discussions address the use of augmented reality for developing augmented reality models to control contemporary manufacturing systems and to acquire micro- and macro-level decision parameters for managers to boost profitability of their manufacturing systems.   Guiding readers through the building of their own virtual factory software, Virtual Manufacturing comes with access to online files and software that will enable readers to create a virtual factory, operate it and experiment with it.   This is a valuable source of information with a useful toolkit for anyone interested in virtual manufacturing, including advanced undergraduate students, postgraduate students and researchers.
1 Augmented Reality for Manufacturing
1(56)
1.1 Virtual Reality
1(1)
1.2 Reality Virtuality Continuum
2(1)
1.3 Augmented Reality: An Alternate Human-Computer Interaction
2(1)
1.4 Virtual Manufacturing
3(9)
1.4.1 Virtual Manufacturing Systems
6(1)
1.4.2 Organization of Virtual Manufacturing Systems
6(1)
1.4.3 Components of Virtual Manufacturing Systems
7(1)
1.4.4 Control of Virtual Manufacturing Systems
8(4)
1.5 Development of Virtual Manufacturing System Using Augmented Reality
12(9)
1.5.1 Machine Tool Database
12(3)
1.5.2 Tools Database
15(1)
1.5.3 Jigs and Fixture Database
15(1)
1.5.4 Fluids
15(2)
1.5.5 Parameters Related to Intangible Functions
17(1)
1.5.6 3D Graphic Models for Virtual Manufacturing
17(1)
1.5.7 VMS Graphical User Interface
18(2)
1.5.8 Inference Engines
20(1)
1.5.9 AR for Discrete Manufacturing
21(1)
1.6 Object-Oriented Analysis and Design
21(4)
1.6.1 Object-Oriented Analysis
22(1)
1.6.2 Object-Oriented Design
22(1)
1.6.3 Object-Oriented Programming
23(1)
1.6.4 Unified Modeling Language
24(1)
1.7 Computer-Aided Software Engineering Tools for Augmented Reality
25(1)
1.8 Software Development Tools for Augmented Reality
26(1)
1.9 Software Requirement specification For Discrete Manufacturing
27(22)
1.9.1 Purpose
27(3)
1.9.2 The Concept
30(4)
1.9.3 Scope
34(1)
1.9.4 System Overview
34(3)
1.9.5 Overall System Description
37(1)
1.9.6 Project Functions
37(1)
1.9.7 System Interfaces
38(10)
1.9.8 Requirements Specification
48(1)
1.10 Operation of the VMS
49(1)
1.11 Computer Hardware Configuration for Virtual Manufacturing
50(4)
1.12 Communication Methodology for Virtual Manufacturing
54(1)
Bibliography
55(2)
2 Manufacturing Processes and Systems
57(34)
2.1 An Overview of Discrete Manufacturing Processes
57(2)
2.2 Discrete Manufacturing Systems
59(6)
2.2.1 Job Shop
60(1)
2.2.2 Project Shop
61(1)
2.2.3 Cellular Manufacturing
61(1)
2.2.4 Flow Line
61(2)
2.2.5 Continuous Manufacturing System
63(1)
2.2.6 Flexible Manufacturing System
63(1)
2.2.7 Assembly System
64(1)
2.3 Production Planning and Control
65(1)
2.4 Virtual Reality for Manufacturing Systems and Processes
66(1)
2.5 A Survey of the CNC Controller and Their Applications
66(22)
Bibliography
88(3)
3 Automation and Control in Manufacturing
91(6)
3.1 Modern Control Systems
91(1)
3.2 Mathematical Models for the Control System
91(1)
3.3 Control Methodologies for Discrete Manufacturing Systems
91(3)
3.3.1 Computer Numerical Control
92(1)
3.3.2 Programmed Control of Industrial Manipulators, Gantries and Conveyors
92(1)
3.3.3 Programmable Logic Controllers
93(1)
3.3.4 Embedded Systems
93(1)
3.3.5 Mechatronics Based Application
93(1)
3.3.6 Supervisory Control and Data Acquisition System
94(1)
Bibliography
94(3)
4 Augmented Reality for Sensors, Transducers and Actuators
97(30)
4.1 Introduction
97(1)
4.2 Sensors and Transducers Types and Usage
97(1)
4.3 Actuators Types and Usage
97(2)
4.4 Augmented Reality for Sensors, Transducers and Actuators
99(3)
4.5 System Integration Methodology
102(24)
Bibliography
126(1)
5 Augmented Reality for Computer Numerical Control-Based Applications
127(176)
5.1 Introduction to CNC-Based Applications
127(4)
5.2 Components of Machine Tools for Augmented Reality Design
131(1)
5.3 Standards Pertaining to Augmented Reality for CNC-Based Machinery
131(2)
5.4 Augmented Reality Design for CNC-Based Discrete Manufacturing Processes
133(7)
5.4.1 EIA RS274 D Standard
134(1)
5.4.2 Explanation of Functions
134(4)
5.4.3 Other Functions
138(1)
5.4.4 Selected G and M Code Command Set
138(2)
5.4.5 American Standard Code for Information Interchange (ASCII)
140(1)
5.4.6 Unicode
140(1)
5.5 Interpreter Design for CNC Operation
140(3)
5.6 Interpreter Operation
143(9)
5.6.1 Rapid Movement
146(1)
5.6.2 Linear Interpolation
147(2)
5.6.3 Circular Interpolation
149(1)
5.6.4 Parabolic Interpolation
150(2)
5.7 A Description of Development of AR for Metal-Cutting Machines
152(105)
5.7.1 Developing AR for CNC Milling Operation
152(63)
5.7.2 Developing AR for Turning Operation
215(28)
5.7.3 Developing AR for Drilling Operation
243(1)
5.7.4 Developing AR for Sawing Operation
244(13)
5.8 Developing AR for CNC CMM
257(18)
5.9 Interface Design for System Integration
275(25)
Bibliography
300(3)
6 Augmented Reality for Industrial Manipulators, Gantries and Conveyors
303(134)
6.1 Introduction to Industrial Manipulators, Gantries and Conveyors
303(1)
6.2 Components of Industrial Manipulators Gantries and Conveyors for Augmented Reality
303(2)
6.3 Standards Pertaining to Augmented Reality for Industrial Manipulator, Gantry and Cranes
305(1)
6.4 Augmented Reality Design for Industrial Manipulator
306(48)
6.4.1 SLIM Command Set for Industrial Manipulator
307(3)
6.4.2 Software Compiler Design Based on JIS SILM
310(44)
6.5 Augmented Reality Design for Gantry Crane
354(17)
6.5.1 Interpreter Design for Gantry Crane
354(17)
6.6 Augmented Reality Design for Conveyors
371(58)
6.6.1 Interpreter Design for Conveyors
382(47)
6.7 Interface Design for System Integration
429(7)
Bibliography
436(1)
7 Virtual Reality Design for Programmable Logic Controller Based Applications
437(72)
7.1 Introduction
437(1)
7.2 Programmable Logic Controller
437(1)
7.3 Programming PLCs
437(4)
7.3.1 Basic Instructions Adopted for PLC Simulation
438(3)
7.4 Proxy HCI for PLC-Based Processes
441(1)
7.5 Development of PLC Simulator Using Object-Oriented Design
441(13)
7.6 Programmable Logic Controller Simulation Software
454(5)
7.7 A Section of Software Code
459(47)
7.8 Interface Design for System Integration
506(1)
Bibliography
507(2)
8 Augmented Reality for Embedded Systems
509(24)
8.1 Embedded System Characteristics
509(1)
8.2 Real-Time Operating Systems
509(1)
8.3 Embedded Systems in Augmented Reality Environment
510(1)
8.4 Augmented Reality Model for Embedded System
510(19)
8.5 Interface Design for System Integration
529(3)
Bibliography
532(1)
9 Augmented Reality for Supervisory Control and Data Acquisition-Based Application
533(18)
9.1 Characteristics of SCADA-Based System
533(1)
9.2 Augmented Reality for SCADA-Based System
533(15)
9.3 Interface Design for Systems Integration
548(2)
Bibliography
550(1)
10 Augmented Reality for Mechatronics-Based Applications
551(6)
10.1 Characteristics of Mechatronics-Based Application
551(1)
10.2 Augmented Reality for Mechatronics Applications
552(1)
10.3 System Integration Methodology
552(4)
Bibliography
556(1)
11 Virtual Manufacturing for Discrete Manufacturing Systems
557(194)
11.1 Introduction
557(1)
11.2 Components of the VMS
558(26)
11.2.1 Factory Layout
561(1)
11.2.2 Discrete Manufacturing Processes
562(1)
11.2.3 Pick and Place Technology
562(1)
11.2.4 Costing
562(1)
11.2.5 Accounts and Finance
563(5)
11.2.6 Sales
568(3)
11.2.7 Inventory Management
571(3)
11.2.8 Procurement
574(2)
11.2.9 Process Planning
576(4)
11.2.10 Quality Assurance
580(1)
11.2.11 Scheduling
581(2)
11.2.12 Management Information System
583(1)
11.3 Virtual Manufacturing System
584(15)
11.3.1 VMS Design
584(1)
11.3.2 VMS Planner
584(2)
11.3.3 VMS Monitor
586(1)
11.3.4 VMS Fault Diagnostic
586(1)
11.3.5 VMS Training
587(1)
11.3.6 VMS Quality Assurance
588(1)
11.3.7 VMS Assembly
588(2)
11.3.8 VMS Business
590(1)
11.3.9 VMS Vender
591(2)
11.3.10 VMS Administrator
593(4)
11.3.11 VMS Programs
597(1)
11.3.12 VMS Videos
597(1)
11.3.13 VMS Help
597(2)
11.4 AR Design of Virtual Manufacturing Facility
599(104)
11.5 System Integration for Virtual Manufacturing Facility
703(46)
Bibliography
749(2)
12 The Future of Virtual Manufacturing Using Augmented Reality Technology
751(12)
12.1 The Technological Excellence
751(5)
12.2 Adoption of Standard Products
756(1)
12.3 The Cost Factor
756(1)
12.4 The Prospects for a Dynamic Business Environment
757(5)
Bibliography
762(1)
Appendices 763(34)
Index 797
Professor Wasim Ahmed Khan teaches Engineering and Computer Science undergraduate and postgraduate students in ABET and other environments. His research interests include operations research, virtual reality, virtual manufacturing and education management. He has been involved in the design and development of laboratories for undergraduate and postgraduate studies. Dr Khan also develops software for business, science and engineering domains, organizes seminars and international conferences, and has published books and research papers with international publishers. Dr. Khan is a fellow of Institution of Mechanical Engineers, UK. He is currently acting as HEC Foreign Professor at the Institute of Business Administration, Karachi, Pakistan.   Professor Abdul Raouf is an Institute Professor at the University of Management and Technology, Pakistan, since 2005. He gained his PhD from the University of Windsor. He holds one of the Pakistan's highest civil awards for his worldwide services in the domain of Industrial Engineering. He has published more than 150 Research papers and is author of eight books. He is on the editorial board of several International Journals including Editor-in-Chief of International Journal of Quality in Maintenance Engineering.    Professor Kai Cheng holds the chair professorship in Manufacturing Systems at Brunel University. His current research interests focus on micro manufacturing, design of precision machine tools, and global/sustainable manufacturing and systems. Professor Cheng has published over 160 papers in learned international journals and referred conferences, authored/edited 5 books and contributed 6 book chapters.

Professor Cheng is a fellow of the IET and IMechE. He is the head of the Advanced Manufacturing and Enterprise Engineering (AMEE) Department at Brunel University, which consists of 10 academics and over 40 research assistants/fellows and PhD students. Thedepartment is currently working on a number of research projects funded by the EPSRC, EU 7th Framework Programs, Technology Strategy Board (TSB) high value manufacturing program, KTP Programs and the industry. The department is involved in 2008 RAE (research assessment exercise) Generation Engineering unit submission and ranked the 5th in the country. Professor Cheng is the European editor of the International Journal of Advanced manufacturing Technology and a member of the editorial board of International Journal of Machine Tools and Manufacture.