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Workshop Processes, Practices and Materials 5th edition [Pehme köide]

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  • Formaat: Paperback / softback, 328 pages, kõrgus x laius: 246x189 mm, kaal: 766 g, 38 Tables, black and white; 446 Illustrations, black and white
  • Ilmumisaeg: 02-Apr-2015
  • Kirjastus: Routledge
  • ISBN-10: 1138784729
  • ISBN-13: 9781138784727
Teised raamatud teemal:
Workshop Processes, Practices and Materials 5th editionSuurem pilt
  • Formaat: Paperback / softback, 328 pages, kõrgus x laius: 246x189 mm, kaal: 766 g, 38 Tables, black and white; 446 Illustrations, black and white
  • Ilmumisaeg: 02-Apr-2015
  • Kirjastus: Routledge
  • ISBN-10: 1138784729
  • ISBN-13: 9781138784727
Teised raamatud teemal:
Püsilink: https://www.kriso.ee/db/9781138784727.html
Märksõnad:
Workshop Processes, Practices and Materials is an ideal introduction for entry level engineers and workshop technicians, as well as engineering university students with little or no practical experience. With detailed illustrations throughout and simple, clear language, this is a practical introduction to what can be a very complex subject. It has been significantly updated and revised to include new material on current Health and Safety legislation, gauging and digital measuring instruments, as well as modern measuring techniques such as laser scan micrometer, co-ordinate and visual measuring systems. A new chapter on an introduction to CNC milling and turning has been added. This book covers all standard workshop topics, including safe practices, measuring equipment, hand and machine tools, metal and plastics materials, joining methods including welding, presswork, primary forming, casting and moving loads, making it an indispensable handbook for use both in class and the workshop. Its broad coverage makes it a useful reference book for many different courses worldwide.











Health and Safety chapter covers current best practice and has been checked by a certified health and safety examiner.





Addition of modern measuring techniques using laser scan micrometer, co-ordinate and visual measuring systems.





Addition of an introduction to CNC milling and turning.
Preface to the first edition x
Preface to the second edition xi
Preface to the third edition xii
Preface to the fourth edition xiii
Preface to the fifth edition xiv
Acknowledgements xv
1 Safe practices
1(32)
1.1 Health and Safety at Work Act 1974 (HSWA) (as amended)
1(1)
1.2 Health and safety organisation
1(2)
1.3 Employer's responsibilities
3(1)
1.4 Safety policy
3(1)
1.5 Safety Representatives and Safety Committees Regulations 1977 (as amended)
4(1)
1.6 Health and Safety (Consultation with Employees) Regulations 1996 (as amended)
4(1)
1.7 Employees' responsibilities
5(1)
1.8 New regulations for health and safety at work
6(1)
1.9 Management of Health and Safety at Work (Amendment) Regulations 2006
6(1)
1.10 Provision and Use of Work Equipment Regulations 1998 (PUWER)
7(2)
1.11 Workplace (Health, Safety and Welfare) Regulations 1992 (as amended)
9(2)
1.12 Working at Height Regulations 2005 (WAHR)
11(1)
1.13 Personal Protective Equipment at Work Regulations 1992 (as amended)
12(2)
1.14 Health and Safety (Display Screen Equipment) Regulations 1992 (as amended)
14(1)
1.15 The Reporting of Injuries, Diseases and Dangerous Occurrences Regulations 2013 (RIDDOR)
15(1)
1.16 Control of Substances Hazardous to Health (COSHH) Regulations 2002 (as amended)
16(1)
1.17 Control of Noise at Work Regulations 2005
17(3)
1.18 Control of Vibration at Work Regulations 2005
20(1)
1.19 Electrical hazards
20(3)
1.20 The Health and Safety (Safety Signs and Signals) Regulations 1996
23(1)
1.21 Safety signs and colours
24(1)
1.22 Fire
25(3)
1.23 Dangerous Substances and Explosive Atmospheres Regulations (DSEAR) 2002
28(1)
1.24 First aid at work
28(1)
1.25 Causes of accidents
29(1)
1.26 General health and safety precautions
30(3)
2 Hand processes
33(12)
2.1 Engineer's files
33(2)
2.2 The hacksaw
35(2)
2.3 Cold chisels
37(1)
2.4 Scrapers
38(1)
2.5 Engineer's hammers
38(1)
2.6 Screwdrivers
39(1)
2.7 Taps
40(1)
2.8 Dies
40(1)
2.9 Hand reamer
41(1)
2.10 Powered hand tools
41(4)
3 Marking out
45(10)
3.1 Datum
45(1)
3.2 Co-ordinates
46(1)
3.3 Marking out equipment
46(5)
3.4 Examples of marking out
51(4)
4 Sheet-Metal operation
55(6)
4.1 Cutting and bending sheet metal
55(2)
4.2 Development
57(4)
5 Standards, measurement and gauging
61(22)
5.1 Length
62(5)
5.2 Angle
67(2)
5.3 Dimensional deviation
69(1)
5.4 Gauging
70(4)
5.5 Straightness
74(1)
5.6 Flatness
75(1)
5.7 Squareness
76(2)
5.8 Roundness
78(1)
5.9 Surface roughness
78(5)
6 Measuring equipment
83(18)
6.1 Vernier instruments
84(5)
6.2 Micrometers
89(5)
6.3 Dial indicators
94(2)
6.4 Modern measuring techniques
96(5)
7 Cutting tools and cutting fluids
101(18)
7.1 Cutting-tool materials
101(4)
7.2 Cutting tools
105(4)
7.3 Cutting-tool maintenance
109(2)
7.4 Cutting speed
111(1)
7.5 Cutting fluids
112(1)
7.6 Types of cutting fluid
113(1)
7.7 Application of cutting fluids
114(1)
7.8 Safety in the use of cutting fluids
115(4)
8 Drilling
119(10)
8.1 The sensitive drilling machine
119(1)
8.2 Tool holding
120(1)
8.3 Clamping
121(1)
8.4 Cutting tools on drilling machines
122(3)
8.5 Drilling operations
125(1)
8.6 Drilling sheet metal
126(1)
8.7 Drilling plastics
127(1)
8.8 Safety in use of drilling machine
127(2)
9 Turning
129(16)
9.1 Centre-lathe elements
129(3)
9.2 Centre-lathe controls
132(1)
9.3 Guards
133(1)
9.4 Workholding
133(4)
9.5 Centre-lathe operations
137(3)
9.6 Taper turning
140(2)
9.7 Screw-cutting
142(1)
9.8 Safety in use of lathe
143(2)
10 Surface grinding
145(14)
10.1 Elements of a surface-grinding machine
145(2)
10.2 Controls
147(1)
10.3 Workholding
148(1)
10.4 Grinding wheels
149(6)
10.5 Surface-grinding operations
155(2)
10.6 Safety in the use of abrasive wheels
157(2)
11 Milling
159(14)
11.1 Milling-machine elements
160(2)
11.2 Controls
162(1)
11.3 Milling cutters
163(2)
11.4 Cutter mounting
165(1)
11.5 Workholding
166(1)
11.6 The dividing head
167(1)
11.7 Milling operations
168(3)
11.8 Safety in the use of milling machines
171(2)
12 Introduction to computer numerical control
173(12)
12.1 Manual part programming for milling/drilling
175(5)
12.2 Manual part programming for turning
180(5)
13 Joining Methods
185(22)
13.1 Mechanical fasteners
185(3)
13.2 Screw threads
188(1)
13.3 Locking devices
188(3)
13.4 Riveting
191(1)
13.5 Soft soldering
192(1)
13.6 Solders
193(1)
13.7 Brazing
193(2)
13.8 Welding
195(4)
13.9 Adhesives
199(5)
13.10 Electrical connections
204(1)
13.11 Relative merits of joining methods
205(2)
14 Materials
207(26)
14.1 Physical properties
207(2)
14.2 Mechanical properties
209(1)
14.3 Comparison of properties
210(1)
14.4 Non-destructive testing (NDT)
210(3)
14.5 Plain-carbon steel
213(1)
14.6 Heat treatment of plain-carbon steel
213(3)
14.7 Cast iron
216(1)
14.8 Copper and its alloys
217(2)
14.9 Aluminium and its alloys
219(1)
14.10 Die-casting alloys
220(1)
14.11 Lead
220(1)
14.12 Contact metals
220(1)
14.13 Bearing materials
221(1)
14.14 Metal protection
222(1)
14.15 Corrosion
223(1)
14.16 Protective coatings
224(9)
15 Plastics
233(18)
15.1 Thermoplastics and thermosetting plastics
234(1)
15.2 Types of plastics
234(6)
15.3 Plastics recycling
240(1)
15.4 Working in plastics
241(1)
15.5 Plastics welding
241(1)
15.6 Machining
242(2)
15.7 Heat bending
244(1)
15.8 Plastics moulding processes
244(7)
16 Primary forming processes
251(10)
16.1 Forms of supply of raw materials
251(1)
16.2 Properties of raw materials
252(1)
16.3 Sand casting
252(2)
16.4 Vacuum casting
254(1)
16.5 Rolling
255(1)
16.6 Extrusion
256(2)
16.7 Drawing
258(1)
16.8 Forging
258(2)
16.9 Selection of a primary process
260(1)
17 Presswork
261(12)
17.1 Presses
261(4)
17.2 Press-tool design
265(4)
17.3 Blanking, piercing and bending operations
269(1)
17.4 Blanking layouts
270(3)
18 Investment casting, lost foam casting and shell moulding
273(8)
18.1 Investment casting
273(3)
18.2 Metals for investment casting
276(1)
18.3 Lost foam casting
276(1)
18.4 Shell moulding
277(4)
19 Die-casting and metal injection moulding
281(12)
19.1 Gravity die-casting
281(1)
19.2 Low-pressure die-casting
282(1)
19.3 High-pressure die-casting
283(2)
19.4 Die-casting metals
285(2)
19.5 Special features of die-castings
287(2)
19.6 Advantages and limitations of die-castings
289(1)
19.7 Choice of a die-casting process
290(1)
19.8 Metal injection moulding
290(3)
20 Moving loads
293(12)
20.1 The Manual Handling Operations Regulations 1992 (as amended)
293(5)
20.2 Lifting Operations and Lifting Equipment Regulations 1998 (LOLER)
298(5)
20.3 The Health and Safety (Safety Signs and Signals) Regulations 1996
303(2)
21 Drawing, specifications and data
305(10)
21.1 Standardisation
305(1)
21.2 Communicating technical information
306(3)
21.3 Interpreting drawings
309(2)
21.4 Sectional views
311(1)
21.5 Standard conventions
311(4)
Appendices 315(4)
Index 319
Bruce J. Black has over 40 years experience as a production engineer in machine tool and aircraft industries, as well as lecturing in production engineering, culminating as workshop director (wood, metal and plastics) at the then Gwent College of Higher Education in South Wales, UK. Now retired, he works as a freelance technical author.