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Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications [Kõva köide]

(Professor of Mechanical Engineering, Technical University of Opole, Poland)
  • Formaat: Hardback, 472 pages, kõrgus x laius: 246x189 mm, kaal: 1230 g
  • Ilmumisaeg: 22-Jan-2008
  • Kirjastus: Elsevier Science Ltd
  • ISBN-10: 0080445349
  • ISBN-13: 9780080445342
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  • Formaat: Hardback, 472 pages, kõrgus x laius: 246x189 mm, kaal: 1230 g
  • Ilmumisaeg: 22-Jan-2008
  • Kirjastus: Elsevier Science Ltd
  • ISBN-10: 0080445349
  • ISBN-13: 9780080445342
Teised raamatud teemal:
This book updates our knowledge on the metal cutting processes in relation to theory and industrial practice. In particular, many topics reflect recent developments, e.g. modern tool materials, computational machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, and generation and modelling of surface integrity.
This book addresses the present state and future development of machining technologies. It provides a comprehensive description of metal cutting theory, experimental and modelling techniques along with basic machining processes and their effective use in a wide range of manufacturing applications. Topics covered include fundamental physical phenomena and methods for their evaluation, available technology of machining processes for specific classes of materials and surface integrity. The book also provides strategies for optimalization techniques and assessment of machinability. Moreover, it describes topics not currently covered in other sources, such as high performance and multitasking (complete) machining with a high potential for increasing productivity, and virtual and e-machining.
The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks but also new potential (emerging) applications such as micro- and nanotechnology.

- Many practical examples of modern machining technology
- Applicable for various technical, engineering and scientific levels
- Collects together 20 years of research in the field and related technical information
Preface xi
Nomenclature xiii
Introduction
1(4)
References
3(2)
Metal Cutting Operations and Terminology
5(12)
Classification of Machining Processes
5(5)
Kinematics of Cutting Process and Cutting Parameters
10(2)
Geometry of Cutting Tools
12(5)
References
15(2)
Trends in Metal Cutting Theory and Practice
17(10)
Evolution of Manufacturing Methods and Systems
17(3)
Driven Factors in Modem Machining Technology
20(5)
The Future of Manufacturing
25(2)
References
26(1)
Cutting Tool Materials
27(22)
Classification and Properties of Cutting Tool Materials
27(3)
High Speed Steels and Cast-Cobalt Alloys
30(1)
Sintered Tungsten Carbides
31(3)
Ceramics
34(2)
Superhard Materials
36(3)
Cutting Tool Coatings
39(7)
Rules for Applications of Cutting Tool Coatings
46(3)
References
48(1)
Modelling and Simulation of Machining Processes and Operations
49(20)
The Role of Modelling in Modern Production Systems
49(2)
Classification of Models for Machining Processes
51(3)
Modelling Techniques for Machining Processes
54(7)
Data Needed for Modelling of Machining Processes
61(8)
References
66(3)
Orthogonal and Oblique Cutting Mechanics
69(16)
Geometrical and Kinematical Characterization
69(2)
Forces in the Cutting Zone
71(4)
Cutting Energy
75(2)
Stresses on the Shear Plane
77(2)
Plastic Deformation in the Cutting Zone
79(6)
References
83(2)
Chip Formation and Control
85(30)
Chip Classification
85(4)
Chip Formation Mechanisms
89(6)
Modelling of Chip Formation
95(6)
Chip Flow
101(4)
Chip Breaking
105(10)
References
112(3)
Cutting Vibrations
115(12)
Classification of Cutting Vibrations and their Sources
115(1)
Forced Vibrations in Milling Operations
116(2)
Mechanisms of Self-excitation in Metal Cutting
118(2)
Stability of Chatter
120(2)
Methods for Improving Machine Tool Stability
122(5)
References
125(2)
Heat in Metal Cutting
127(14)
Heat Sources in Metal Cutting and Cutting Temperature
127(1)
Heat Flow and Distribution in the Cutting Zone
128(3)
Prediction and Modelling of Temperatures in the Cutting Zone
131(5)
Calculation of temperature rise due to plastic deformation in the PDZ
131(1)
Calculation of average and maximum interface temperatures
132(1)
FEM and FDA prediction of cutting temperature
133(3)
Measurements of Temperatures in the Cutting Zone
136(5)
References
139(2)
Cutting Fluids
141(8)
Basic Categories of Cutting Fluids
141(2)
Functions and Action of Cutting Fluids
143(1)
Application of Cutting Fluids and Other Cooling/Lubrication Media
144(2)
Maintenance and Disposal of Cutting Fluids
146(3)
References
148(1)
Tribology of Metal Cutting
149(14)
Tribological Characterization of the Cutting Zone
149(3)
Distribution of Stresses in the Tool/Chip Interface
152(4)
Characterization of Friction at the Tool/Chip Interface
156(2)
Measurements and Predictions of Contact Stresses and Friction
158(5)
References
160(3)
Tool Wear and Damage
163(20)
Types of Tool Wear
163(4)
Physical Mechanisms of Tool Wear
167(2)
Tool Life
169(3)
Modelling of Tool Wear
172(4)
Advanced Method of Tool Wear Identification and Measurement
176(7)
References
180(3)
Machinability of Engineering Materials
183(16)
Definition and Machinability Criteria
183(3)
Machinability Rating
186(2)
Machinability Data Systems
188(1)
Survey of Machinability of Engineering Materials
189(10)
Carbon/unalloyed steels
189(1)
Alloyed steels
190(1)
Stainless steels
190(1)
Cast irons
190(2)
Titanium and its alloys
192(2)
Nickel-based alloys
194(1)
Lightweight materials
194(1)
Magnesium alloys
195(1)
Composite materials
195(1)
Refractory metals
196(1)
References
196(3)
Machining Economics and Optimization
199(14)
Machining Economics
199(3)
Optimizing Cutting Speed and Feed Based on Tool-life Equation
202(2)
Advanced Methods of Optimization
204(9)
References
212(1)
Advanced Machining Processes
213(88)
High Speed Machining
213(13)
Definition of basic features of HSM
213(2)
Physical aspects of HSM
215(4)
HSM technology and appliances
219(2)
Basic applications of HSM technology
221(3)
Machining of monolithic parts
224(2)
References
226(1)
Dry and Semi-dry Machining
226(19)
The way to dry machining
226(3)
Dry machine tools and equipment
229(4)
Dry machining operations
233(3)
Introduction of near-dry machining
236(1)
MQL media and mixture supplying systems
237(4)
Near-dry machine tools and machining operations
241(3)
References
244(1)
Hard Part Machining
245(14)
Definition of basic feature of hard part machining (HM)
245(1)
Physical aspects of hard machining
246(5)
Applications of HM technology
251(2)
Surface finish produced by HPM
253(5)
References
258(1)
High Performance and High Efficiency Machining
259(19)
Basic aspects of high performance and high efficiency machining
259(3)
Machine tools and tooling
262(5)
Simplifying machining operations
267(11)
References
278(1)
Multitasking and One-pass Machining
278(11)
Background of multitasking machining
278(2)
Multitasking machines and tooling
280(5)
One-pass machining
285(4)
References
289(1)
Ultrasonically Assisted and Thermally Assisted Machining
289(12)
Ultrasonically assisted machining and ultrasonic vibration cutting
289(4)
Laser-assisted machining
293(3)
Plasma-assisted machining
296(2)
References
298(3)
Micro-machining
301(30)
Definition and Miniaturization
301(2)
A Survey of Micro-machining Processes
303(3)
Micro-machines and Equipment
306(9)
Examples of Micro-machining Products
315(5)
Tooling and Fixturing for Micro-machining
320(6)
Metrology for Micro-machining Processes and Products
326(5)
References
329(2)
Nanomanufacturing/Nanotechnology
331(24)
Definition and State of the Art of Nanomanufacturing
331(3)
Ultra-precision Machines and Nano-scale Machining Operations
334(9)
Examples of Nano-products
343(7)
Nanometrology
350(5)
References
352(3)
Sensor-assisted Machining
355(30)
Sensors and System Architecture
355(8)
Practical Examples of Monitoring Systems for Metal Cutting Applications
363(9)
Touch-trigger Probing and Laser Measuring Systems
372(7)
Sensor-guided and Intelligent/Smart Tools
379(6)
References
382(3)
Virtual/Digital and Internet-based Machining
385(20)
Overview of the Manufacturing Evolution
385(4)
Digital/Virtual Manufacturing
389(7)
Internet-based Manufacturing
396(9)
References
404(1)
Surface Integrity
405(22)
Superficial Layer and Surface Integrity
405(5)
Surface Roughness Evaluation
410(6)
Surface Roughness Measurements
416(4)
Properties of Subsurface Layer
420(7)
References
425(2)
Troubleshooting in Machining
427(8)
Problems in Machining Operations
427(1)
Practical Examples of Troubleshooting
428(7)
References
433(2)
Index 435
Wit Grzesik, MSc, PhD, DSc Professor of Mechanical Engineering, obtained an M.Sc. in mechanical engineering from the Technical University of Wroclaw, Poland, in 1973, a Ph.D. in manufacturing engineering from this university in 1981, and a D.Sc. (habilitation) in mechanical engineering from Warsaw University of Technology in 1988. From 1973 to 1975 he worked in industry as a design engineer. In 1975 he joined the Technical University of Opole, Poland. He has been a faculty member in the Department of Manufacturing Engineering as Assistant Professor from 1982 to 1988, Associate Professor from 1988 to 1991 and Professor to 1999. At present he is a Full Professor and Chairman of the Department of Manufacturing Engineering and Production Automation at the Technical University of Opole. He has published more than 140 papers in journals and conference proceedings, two research monographs on metal cutting mechanics and machinability of austenitic stainless steels, and three books on machining of metallic materials, advanced coatings for engineering applications and programming of CNC machine tools. His research interests include the theory and modeling of metal removal processes, monitoring of manufacturing processes, surface integrity, quality engineering and CAD/CAM and modern manufacturing systems. Currently, he is a Member of two Sections of the Polish Academy of Science, and a Member of ESAFORM and a Senior Member of the NAMRI/SME (U.S.)