Preface |
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xi | |
Nomenclature |
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xiii | |
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1 | (4) |
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3 | (2) |
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Metal Cutting Operations and Terminology |
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5 | (12) |
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Classification of Machining Processes |
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5 | (5) |
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Kinematics of Cutting Process and Cutting Parameters |
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10 | (2) |
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Geometry of Cutting Tools |
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12 | (5) |
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15 | (2) |
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Trends in Metal Cutting Theory and Practice |
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17 | (10) |
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Evolution of Manufacturing Methods and Systems |
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17 | (3) |
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Driven Factors in Modem Machining Technology |
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20 | (5) |
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The Future of Manufacturing |
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25 | (2) |
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26 | (1) |
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27 | (22) |
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Classification and Properties of Cutting Tool Materials |
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27 | (3) |
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High Speed Steels and Cast-Cobalt Alloys |
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30 | (1) |
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Sintered Tungsten Carbides |
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31 | (3) |
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34 | (2) |
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36 | (3) |
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39 | (7) |
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Rules for Applications of Cutting Tool Coatings |
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46 | (3) |
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48 | (1) |
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Modelling and Simulation of Machining Processes and Operations |
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49 | (20) |
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The Role of Modelling in Modern Production Systems |
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49 | (2) |
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Classification of Models for Machining Processes |
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51 | (3) |
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Modelling Techniques for Machining Processes |
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54 | (7) |
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Data Needed for Modelling of Machining Processes |
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61 | (8) |
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66 | (3) |
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Orthogonal and Oblique Cutting Mechanics |
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69 | (16) |
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Geometrical and Kinematical Characterization |
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69 | (2) |
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Forces in the Cutting Zone |
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71 | (4) |
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75 | (2) |
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Stresses on the Shear Plane |
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77 | (2) |
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Plastic Deformation in the Cutting Zone |
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79 | (6) |
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83 | (2) |
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Chip Formation and Control |
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85 | (30) |
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85 | (4) |
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Chip Formation Mechanisms |
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89 | (6) |
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Modelling of Chip Formation |
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95 | (6) |
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101 | (4) |
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105 | (10) |
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112 | (3) |
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115 | (12) |
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Classification of Cutting Vibrations and their Sources |
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115 | (1) |
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Forced Vibrations in Milling Operations |
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116 | (2) |
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Mechanisms of Self-excitation in Metal Cutting |
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118 | (2) |
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120 | (2) |
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Methods for Improving Machine Tool Stability |
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122 | (5) |
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125 | (2) |
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127 | (14) |
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Heat Sources in Metal Cutting and Cutting Temperature |
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127 | (1) |
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Heat Flow and Distribution in the Cutting Zone |
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128 | (3) |
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Prediction and Modelling of Temperatures in the Cutting Zone |
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131 | (5) |
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Calculation of temperature rise due to plastic deformation in the PDZ |
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131 | (1) |
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Calculation of average and maximum interface temperatures |
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132 | (1) |
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FEM and FDA prediction of cutting temperature |
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133 | (3) |
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Measurements of Temperatures in the Cutting Zone |
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136 | (5) |
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139 | (2) |
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141 | (8) |
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Basic Categories of Cutting Fluids |
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141 | (2) |
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Functions and Action of Cutting Fluids |
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143 | (1) |
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Application of Cutting Fluids and Other Cooling/Lubrication Media |
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144 | (2) |
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Maintenance and Disposal of Cutting Fluids |
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146 | (3) |
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148 | (1) |
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Tribology of Metal Cutting |
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149 | (14) |
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Tribological Characterization of the Cutting Zone |
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149 | (3) |
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Distribution of Stresses in the Tool/Chip Interface |
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152 | (4) |
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Characterization of Friction at the Tool/Chip Interface |
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156 | (2) |
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Measurements and Predictions of Contact Stresses and Friction |
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158 | (5) |
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160 | (3) |
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163 | (20) |
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163 | (4) |
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Physical Mechanisms of Tool Wear |
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167 | (2) |
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169 | (3) |
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172 | (4) |
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Advanced Method of Tool Wear Identification and Measurement |
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176 | (7) |
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180 | (3) |
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Machinability of Engineering Materials |
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183 | (16) |
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Definition and Machinability Criteria |
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183 | (3) |
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186 | (2) |
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Machinability Data Systems |
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188 | (1) |
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Survey of Machinability of Engineering Materials |
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189 | (10) |
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189 | (1) |
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190 | (1) |
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190 | (1) |
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190 | (2) |
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192 | (2) |
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194 | (1) |
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194 | (1) |
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195 | (1) |
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195 | (1) |
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196 | (1) |
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196 | (3) |
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Machining Economics and Optimization |
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199 | (14) |
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199 | (3) |
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Optimizing Cutting Speed and Feed Based on Tool-life Equation |
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202 | (2) |
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Advanced Methods of Optimization |
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204 | (9) |
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212 | (1) |
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Advanced Machining Processes |
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213 | (88) |
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213 | (13) |
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Definition of basic features of HSM |
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213 | (2) |
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215 | (4) |
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HSM technology and appliances |
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219 | (2) |
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Basic applications of HSM technology |
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221 | (3) |
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Machining of monolithic parts |
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224 | (2) |
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226 | (1) |
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Dry and Semi-dry Machining |
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226 | (19) |
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226 | (3) |
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Dry machine tools and equipment |
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229 | (4) |
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233 | (3) |
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Introduction of near-dry machining |
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236 | (1) |
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MQL media and mixture supplying systems |
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237 | (4) |
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Near-dry machine tools and machining operations |
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241 | (3) |
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244 | (1) |
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245 | (14) |
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Definition of basic feature of hard part machining (HM) |
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245 | (1) |
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Physical aspects of hard machining |
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246 | (5) |
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Applications of HM technology |
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251 | (2) |
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Surface finish produced by HPM |
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253 | (5) |
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258 | (1) |
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High Performance and High Efficiency Machining |
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259 | (19) |
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Basic aspects of high performance and high efficiency machining |
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259 | (3) |
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Machine tools and tooling |
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262 | (5) |
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Simplifying machining operations |
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267 | (11) |
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278 | (1) |
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Multitasking and One-pass Machining |
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278 | (11) |
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Background of multitasking machining |
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278 | (2) |
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Multitasking machines and tooling |
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280 | (5) |
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285 | (4) |
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289 | (1) |
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Ultrasonically Assisted and Thermally Assisted Machining |
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289 | (12) |
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Ultrasonically assisted machining and ultrasonic vibration cutting |
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289 | (4) |
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293 | (3) |
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Plasma-assisted machining |
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296 | (2) |
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298 | (3) |
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301 | (30) |
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Definition and Miniaturization |
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301 | (2) |
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A Survey of Micro-machining Processes |
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303 | (3) |
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Micro-machines and Equipment |
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306 | (9) |
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Examples of Micro-machining Products |
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315 | (5) |
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Tooling and Fixturing for Micro-machining |
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320 | (6) |
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Metrology for Micro-machining Processes and Products |
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326 | (5) |
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329 | (2) |
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Nanomanufacturing/Nanotechnology |
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331 | (24) |
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Definition and State of the Art of Nanomanufacturing |
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331 | (3) |
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Ultra-precision Machines and Nano-scale Machining Operations |
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334 | (9) |
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Examples of Nano-products |
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343 | (7) |
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350 | (5) |
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352 | (3) |
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Sensor-assisted Machining |
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355 | (30) |
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Sensors and System Architecture |
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355 | (8) |
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Practical Examples of Monitoring Systems for Metal Cutting Applications |
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363 | (9) |
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Touch-trigger Probing and Laser Measuring Systems |
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372 | (7) |
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Sensor-guided and Intelligent/Smart Tools |
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379 | (6) |
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382 | (3) |
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Virtual/Digital and Internet-based Machining |
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385 | (20) |
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Overview of the Manufacturing Evolution |
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385 | (4) |
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Digital/Virtual Manufacturing |
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389 | (7) |
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Internet-based Manufacturing |
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396 | (9) |
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404 | (1) |
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405 | (22) |
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Superficial Layer and Surface Integrity |
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405 | (5) |
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Surface Roughness Evaluation |
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410 | (6) |
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Surface Roughness Measurements |
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416 | (4) |
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Properties of Subsurface Layer |
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420 | (7) |
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425 | (2) |
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Troubleshooting in Machining |
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427 | (8) |
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Problems in Machining Operations |
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427 | (1) |
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Practical Examples of Troubleshooting |
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428 | (7) |
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433 | (2) |
Index |
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435 | |