Preface |
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xi | |
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1 | (20) |
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2 | (4) |
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1.2 Automation in Production Systems |
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6 | (5) |
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1.3 Manual Labor in Production Systems |
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11 | (2) |
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1.4 Automation Principles and Strategies |
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13 | (5) |
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18 | (3) |
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PART I OVERVIEW OF MANUFACTURING |
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21 | (56) |
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Chapter 2 Manufacturing Operations |
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21 | (25) |
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2.1 Manufacturing Industries and Products |
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25 | (3) |
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2.2 Manufacturing Operations |
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28 | (4) |
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2.3 Production Facilities |
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32 | (5) |
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2.4 Product/Production Relationships |
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37 | (9) |
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Chapter 3 Manufacturing Metrics And Economics |
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46 | (31) |
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3.1 Production Performance Metrics |
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47 | (15) |
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62 | (15) |
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PART II AUTOMATION AND CONTROL TECHNOLOGIES |
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77 | (202) |
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Chapter 4 Introduction To Automation |
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77 | (24) |
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4.1 Basic Elements of an Automated System |
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80 | (8) |
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4.2 Advanced Automation Functions |
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88 | (5) |
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93 | (2) |
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4.4 Automation and Artificial Intelligence |
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95 | (6) |
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Chapter 5 Industrial Control Systems |
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101 | (26) |
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5.1 Process Industries versus Discrete Manufacturing Industries |
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102 | (2) |
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5.2 Continuous versus Discrete Control |
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104 | (6) |
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5.3 Computer Process Control |
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110 | (17) |
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Chapter 6 Hardware Components For Automation And Process Control |
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127 | (30) |
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128 | (4) |
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132 | (13) |
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6.3 Analog-Digital Conversions |
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145 | (6) |
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6.4 Input/Output Devices for Discrete Data |
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151 | (6) |
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Chapter 7 Computer Numerical Control |
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157 | (57) |
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7.1 Fundamentals of NC Technology |
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160 | (6) |
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7.2 Computers and Numerical Control |
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166 | (5) |
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171 | (7) |
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7.4 Analysis of Positioning Systems |
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178 | (8) |
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186 | (11) |
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7.6 CNC Trends and Developments |
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197 | (17) |
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Appendix 7A Coding for Manual Part Programming |
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205 | (9) |
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Chapter 8 Industrial Robotics |
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214 | (39) |
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8.1 Robot Anatomy and Related Attributes |
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216 | (8) |
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8.2 Robot Control Systems |
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224 | (2) |
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226 | (1) |
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8.4 Applications of Industrial Robots |
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227 | (7) |
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8.5 Economic Justification of Industrial Robots |
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234 | (3) |
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237 | (7) |
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8.7 Robot Accuracy and Repeatability |
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244 | (9) |
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Chapter 9 Discrete Control And Programmable Logic Controllers |
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253 | (26) |
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9.1 Discrete Process Control |
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253 | (8) |
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9.2 Ladder Logic Diagrams |
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261 | (4) |
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9.3 Programmable Logic Controllers |
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265 | (7) |
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9.4 Personal Computers and Programmable Automation Controllers |
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272 | (7) |
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PART III MATERIAL HANDLING AND IDENTIFICATION |
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279 | (78) |
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Chapter 10 Material Transport Systems |
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279 | (39) |
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10.1 Overview of Material Handling |
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280 | (5) |
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10.2 Material Transport Equipment |
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285 | (16) |
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10.3 Analysis of Material Transport Systems |
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301 | (17) |
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Chapter 11 Storage Systems |
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318 | (25) |
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11.1 Overview of Storage Systems |
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319 | (2) |
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11.2 Conventional Storage Methods and Equipment |
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321 | (3) |
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11.3 Automated Storage Systems |
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324 | (8) |
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11.4 Analysis of Storage Systems |
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332 | (11) |
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Chapter 12 Automatic Identification And Data Capture |
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343 | (14) |
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12.1 Overview of Automatic Identification Methods |
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344 | (2) |
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346 | (6) |
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12.3 Radio Frequency Identification |
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352 | (3) |
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12.4 Other AIDC Technologies |
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355 | (2) |
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PART IV MANUFACTURING SYSTEMS |
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357 | (220) |
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Chapter 13 Overview Of Manufacturing Systems |
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357 | (13) |
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13.1 Components of a Manufacturing System |
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358 | (5) |
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13.2 Types of Manufacturing Systems |
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363 | (7) |
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Chapter 14 Single-Station Manufacturing Cells |
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370 | (26) |
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14.1 Single-Station Manned Cells |
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371 | (1) |
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14.2 Single-Station Automated Cells |
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372 | (11) |
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14.3 Applications of Single-Station Cells |
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383 | (2) |
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14.4 Analysis of Single-Station Cells |
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385 | (11) |
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Chapter 15 Multi-Station Manufacturing Systems: Manual Assembly Lines |
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396 | (51) |
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15.1 Fundamentals of Manual Assembly Lines |
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398 | (6) |
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15.2 Analysis of Single-Model Assembly Lines |
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404 | (7) |
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15.3 Line Balancing Algorithms |
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411 | (6) |
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417 | (2) |
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15.5 Other Considerations in Assembly Line Design |
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419 | (3) |
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15.6 Alternative Assembly Systems |
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422 | (25) |
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Appendix 15A Batch-Model and Mixed-Model Lines |
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432 | (15) |
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Chapter 16 Multi-Station Manufacturing Systems: Automated Production Lines |
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447 | (32) |
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16.1 Fundamentals of Automated Production Lines |
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448 | (9) |
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16.2 Applications of Automated Production Lines |
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457 | (3) |
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16.3 Analysis of Transfer Lines |
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460 | (19) |
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Appendix 16A Transfer Lines with Internal Storage |
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470 | (9) |
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Chapter 17 Automated Assembly Systems |
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479 | (25) |
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17.1 Fundamentals of Automated Assembly Systems |
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480 | (6) |
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17.2 Analysis of Automated Assembly Systems |
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486 | (18) |
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Chapter 18 Group Technology And Cellular Manufacturing |
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504 | (30) |
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18.1 Part Families and Machine Groups |
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506 | (7) |
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18.2 Cellular Manufacturing |
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513 | (5) |
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18.3 Applications of Group Technology |
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518 | (2) |
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18.4 Analysis of Cellular Manufacturing |
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520 | (14) |
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Appendix 18A Opitz Parts Classification and Coding System |
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531 | (3) |
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Chapter 19 Multi-Station Manufacturing Systems: Automated For Flexibility |
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534 | (43) |
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19.1 Manufacturing Flexibility Defined |
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536 | (5) |
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19.2 Components of an FMS |
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541 | (6) |
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19.3 Analysis of Flexible Manufacturing Systems |
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547 | (17) |
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19.4 Alternative Approaches to Flexible Manufacturing |
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564 | (13) |
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PART V QUALITY CONTROL SYSTEMS |
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577 | (112) |
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Chapter 20 Quality Programs For Manufacturing |
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577 | (43) |
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20.1 Quality in Design and Manufacturing |
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578 | (1) |
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20.2 Traditional and Modern Quality Control |
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579 | (3) |
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20.3 Process Variability and Process Capability |
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582 | (3) |
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20.4 Statistical Process Control |
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585 | (13) |
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598 | (4) |
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20.6 Taguchi Methods in Quality Engineering |
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602 | (5) |
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607 | (13) |
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Appendix 20A The Six Sigma DMAIC Procedure |
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614 | (6) |
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Chapter 21 Inspection Principles And Practices |
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620 | (29) |
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21.1 Inspection Fundamentals |
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621 | (5) |
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21.2 Sampling versus 100% Inspection |
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626 | (4) |
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21.3 Automated Inspection |
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630 | (2) |
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21.4 When and Where to Inspect |
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632 | (4) |
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21.5 Analysis of Inspection Systems |
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636 | (13) |
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Chapter 22 Inspection Technologies |
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649 | (40) |
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22.1 Inspection Metrology |
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650 | (5) |
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22.2 Conventional Measuring and Gaging Techniques |
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655 | (1) |
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22.3 Coordinate Measuring Machines |
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655 | (13) |
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668 | (2) |
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670 | (8) |
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22.6 Other Optical Inspection Methods |
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678 | (3) |
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22.7 Noncontact Nonoptical Inspection Techniques |
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681 | (8) |
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Appendix 22A Geometric Feature Construction |
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686 | (3) |
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PART VI MANUFACTURING SUPPORT SYSTEMS AND COMPUTER-INTEGRATED MANUFACTURING |
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689 | (89) |
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Chapter 23 Product Design And Cad/Cam In The Production System |
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689 | (14) |
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23.1 Product Design and CAD |
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690 | (7) |
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23.2 CAM, CAD/CAM, and CIM |
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697 | (6) |
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Chapter 24 Process Planning And Concurrent Engineering |
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703 | (18) |
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704 | (5) |
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24.2 Computer-Aided Process Planning |
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709 | (3) |
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24.3 Concurrent Engineering and Design for Manufacturing |
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712 | (4) |
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24.4 Advanced Manufacturing Planning |
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716 | (5) |
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Chapter 25 Production Planning And Control Systems |
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721 | (30) |
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25.1 Aggregate Production Planning and the Master Production Schedule |
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723 | (2) |
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25.2 Material Requirements Planning |
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725 | (6) |
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731 | (2) |
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733 | (6) |
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739 | (5) |
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25.6 Manufacturing Resource Planning (MRP II) |
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744 | (1) |
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25.7 Enterprise Resource Planning (ERP) |
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745 | (6) |
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Chapter 26 Just-In-Time And Lean Production |
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751 | (27) |
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26.1 Lean Production and Waste in Manufacturing |
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752 | (4) |
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26.2 Just-In-Time Production Systems |
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756 | (7) |
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763 | (5) |
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768 | (10) |
Appendix: Answers to Selected Problems |
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778 | (6) |
Index |
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784 | |