For Secondary or Post-Secondary technical courses that cover manual transmissions/transaxles along with final drive or rear axle diagnosis and repair.
This book on manual drive train and rear axles is divided into a Classroom Manual and Shop Manual for an improved presentation of the descriptive information and study lessons, along with representative testing, repair, and overhaul procedures. They are the core of a learning system that leads a student from basic operation in the classroom to actual hands on experience in the shop. Satisfying all of the NATEF requirements for certification in the A3 Repair area, this book contains a significant amount of illustrations to detail all operation and repair areas. While the entire series is based on the NATEF Task list and designed to teach students who intend to work in the automotive service profession, Manual Drive Train and Rear Axle further covers the integration of academic and vocational standards.
CLASSROOM MANUAL
1. HAZ-MAT and Safety Objectives.
Key Terms
Introduction
Occupational Safety and Health Act
Hazardous Waste Disposal
Asbestos
Fire Safety
Fire Extinguishers
Electrical Equipment Safety
Hand Tool Safety
Power Tool Safety
Compressed Air Equipment Safety
Vehicle Operation
Lift Safety
Hydraulic Jack and Safety Stand Safety
Eye Injuries
FirstAid Kits
Logout/Tagout
Summary
Review Questions
2. Drive Train Fundamentals
Objectives
Key Terms
Introduction
Drive Train Purpose
Drive Train Configurations
Drivetrain Components
Transmissions and Transaxles
Driveline
Summary
Review Questions
3. Gears & Bearings.
Objectives
Key Terms
Introduction
Gear types
Gear Ratios
Torque, Speed & Power
Drivetrain Gear Ratios
Bearings
Bearing Types
Summary
Review Questions
4. Lubricants.
Objectives
Key Terms
Introduction
Friction
Lubricants
Engine Oil
Gear Oil
Automatic Transmission Fluid
Greases
Summary
Review Questions
5. Seals, Sealants, Gaskets, & Fasteners.
Objectives
Key Terms
Introduction
Gaskets
Seals
Sealants
Fasteners
Summary
Review Questions
6. Flywheel Clutch Assemblies And Release Mechanisms.
Objectives
Key Terms
Introduction
Flywheel Clutch Assembly
Flywheel
Pressure Plate
Friction Disc
Release Bearing Design
Clutch Operation System
Hydraulic Clutch System
Summary
Review Questions
7. Transmission/Transaxle Fundamentals.
Objectives
Key Terms
Introduction
Manual Transmission Construction
Manual Transmission Power Flow
Manual Transaxle Construction
Manual Transaxle Power Flow
Final Drives and Differentials for Transaxles
Shift Linkage
Transmission/Transaxle Lubrication
Transmission/Transaxle Sealing
Transmission/Transaxle Switches
Summary
Review Questions
8. Manual Transmission Operation.
Objectives
Key Terms
Introduction
Borg-Warner T5 Transmission Operation
NVG 4500 Transmission Operation
ZF 6-Speed Transmission Operation
Summary
Style Review Questions
9. Manual Transaxle Operation.
Objectives
Key Terms
Introduction
Getrag 5-Speed Transaxle Operation
Daimler-Chrysler A-578 Transaxle Operation
Summary
Review Questions
10. Driveshafts and Universal Joints.
Objectives
Key Terms
Introduction
REAR-WHEEL DRIVE DRIVELINES
UNIVERSAL JOINTS
DRIVELINE TYPES
Summary
Review Questions
11. Front-Drive Axle, CV Joint, & Wheel Bearing Operation.
Objectives
Key Terms
Introduction
HALF SHAFT DRIVELINES
CONSTANT VELOCITY JOINTS
CONSTANT VELOCITY AXLE BEARING ASSEMBLIES
Summary
Review Questions
12. Drive Axle and Differential Operation.
Objectives
Key Terms
Introduction
The Final Drive
Differentials
Automatic Locking Differentials
Differential Eliminators
Rear Axle Designs
Lubrication
Axle Identification
Summary
Review Questions
13. 4-Wheel Drive/AWD System Operation.
Objectives
Key Terms
Introduction
4-Wheel Drive Systems
4-Wheel Drive Components
All Wheel Drive Systems
Summary
Review Questions
14. Electricity/ Electronics.
Objectives
Key Terms
Introduction
Basic Electrical Concepts
Electrical Components
Summary
Review Questions
15. Drive Train Electronic Control Systems.
Objectives
Key Terms
Introduction
Computer Control
Electronic Manual Transmission/Transaxle Control
Summary
Review Questions
Glossary
Index.
SHOP MANUAL
1. Safety in the Shop.
2. Tools and Measurement.
3. Bearing and Case Service.
4. Basic Lubrication & Preliminary Inspection.
5. Gasket, Seals and Sealant Service.
6. Clutch Diagnosis and Repair.
7. Diagnosing Transmissions & Transaxles.
8. Transmission Diagnosis and Repair.
9. Transaxle Diagnosis and Repair.
10. Driveshaft and U-Joint Diagnosis and Repair.
11. Front Drive Axle & Wheel Bearing Diagnosis and Repair.
12. Drive Axle Diagnosis and Repair.
13. 4-Wheel Drive/AWD Diagnosis and Repair.
14. Electrical/Electronic Systems Diagnosis and Repair.
15. Drive Train Electronic Control Systems Diagnosis and Repair.
