| Preface |
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xvii | |
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SECTION 1 AUTOMOTIVE TECHNOLOGY |
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1 | (96) |
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Chapter 1 Careers in the Automotive Industry |
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1 | (4) |
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Concept Activity 1-1 Explore the Automotive Industry |
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1 | (1) |
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Concept Activity 1-2 Explore Job Opportunities |
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2 | (1) |
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Concept Activity 1-3 Explore Training and Education Options |
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3 | (1) |
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Concept Activity 1-4 Explore ASE Certification |
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3 | (1) |
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4 | (1) |
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Chapter 2 Workplace Skills |
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5 | (8) |
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Concept Activity 2-1 Create an Employment Plan |
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5 | (1) |
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Concept Activity 2-2 Preparing a Resume |
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6 | (5) |
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Job Sheet 2-1 Completing a Repair Order |
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11 | (1) |
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12 | (1) |
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Chapter 3 Basic Theories and Math |
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13 | (22) |
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Concept Activity 3-1 Heat |
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13 | (1) |
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Concept Activity 3-2 Energy Conversion |
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14 | (3) |
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Concept Activity 3-3 Vehicle Design |
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17 | (1) |
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Concept Activity 3-4 Newton's Laws |
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18 | (1) |
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Concept Activity 3-5 Friction |
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18 | (1) |
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Concept Activity 3-6 Simple Machines |
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19 | (1) |
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Concept Activity 3-7 Torque and Horsepower |
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20 | (1) |
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Concept Activity 3-8 Vibrations and Sound |
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21 | (2) |
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Concept Activity 3-9 Hydraulic Principles |
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23 | (1) |
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Concept Activity 3-10 Vacuum and Pressure |
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24 | (1) |
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Concept Activity 3-11 Chemical Reactions |
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25 | (1) |
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Concept Activity 3-12 Electromagnetism |
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26 | (3) |
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Job Sheet 3-1 Using the Bore and Stroke of an Engine to Calculate Displacement |
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29 | (2) |
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Job Sheet 3-2 Calculating Gear Ratios |
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31 | (2) |
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Job Sheet 3-3 Applying Pascal's Law |
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33 | (1) |
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34 | (1) |
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Chapter 4 Automotive Systems |
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35 | (4) |
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Concept Activity 4-1 Automotive Design Influences |
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35 | (1) |
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Concept Activity 4-2 Engine Design and Construction |
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36 | (1) |
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Concept Activity 4-3 Identify Vehicle Fluids and Emission Devices |
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36 | (1) |
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Concept Activity 4-4 Identify Drivetrain |
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37 | (1) |
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Concept Activity 4-5 Identify Suspension and Brake System |
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37 | (1) |
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38 | (1) |
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Chapter 5 Hand Tools and Shop Equipment |
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39 | (18) |
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Concept Activity 5-1 Measurement Conversion |
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39 | (1) |
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Concept Activity 5-2 Bolt Measurement |
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40 | (1) |
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Concept Activity 5-3 Using a Micrometer |
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41 | (1) |
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Concept Activity 5-4 Using a Dial Indicator |
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41 | (1) |
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Concept Activity 5-5 Tools |
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41 | (2) |
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Job Sheet 5-1 Remove a Broken Bolt |
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43 | (2) |
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Job Sheet 5-2 Perform Common Fastener and Thread Repairs |
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45 | (4) |
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Job Sheet 5-3 Using a Floor Jack and Jack Stands |
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49 | (2) |
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Job Sheet 5-4 Using a Vehicle Lift |
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51 | (2) |
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Job Sheet 5-5 Proper Use of a Stationary Grinder |
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53 | (2) |
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55 | (2) |
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Chapter 6 Diagnostic Equipment and Special Tools |
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57 | (6) |
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Concept Activity 6-1 General Hand Tools and Lab Equipment |
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57 | (1) |
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Concept Activity 6-2 Engine Diagnostic and Service Tools |
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58 | (1) |
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Concept Activity 6-3 Electrical Test Equipment |
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59 | (1) |
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Concept Activity 6-4 Drivetrain Service Tools |
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60 | (1) |
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Concept Activity 6-5 Brake System Tools |
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60 | (1) |
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Concept Activity 6-6 HVAC Tools and Equipment |
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61 | (1) |
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Concept Activity 6-7 Conclusions |
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62 | (1) |
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62 | (1) |
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Chapter 7 Working Safely in the Shop |
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63 | (20) |
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Concept Activity 7-1 Shop Safety Map |
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64 | (1) |
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Concept Activity 7-2 Shop Safety Inspection |
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64 | (1) |
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Concept Activity 7-3 Compressed Air |
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65 | (2) |
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Concept Activity 7-4 Fire Extinguishers |
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67 | (2) |
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Concept Activity 7-5 Hazardous Waste |
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69 | (1) |
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69 | (2) |
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Job Sheet 7-1 Identify Shop Safety Rules |
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71 | (2) |
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Job Sheet 7-2 Exhaust Ventilation |
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73 | (2) |
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Job Sheet 7-3 Identify Marked Safety Areas |
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75 | (2) |
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Job Sheet 7-4 Identify Fire Extinguisher Types and Locations |
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77 | (2) |
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Job Sheet 7-5 Identify Personal Protective Equipment |
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79 | (1) |
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80 | (3) |
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Chapter 8 Preventive Maintenance and Basic Services |
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83 | (14) |
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Concept Activity 8-1 Repair Orders |
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83 | (4) |
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Job Sheet 8-1 Locating the VIN |
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87 | (2) |
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Job Sheet 8-2 Identifying the Correct Fluids |
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89 | (2) |
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Job Sheet 8-3 Complete a Repair Order |
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91 | (2) |
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Job Sheet 8-4 Measuring Tire Pressure |
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93 | (2) |
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Job Sheet 8-5 Basic Preventive Maintenance Inspection |
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95 | (1) |
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96 | (1) |
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97 | (102) |
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Chapter 9 Automotive Engine Designs and Diagnosis |
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97 | (18) |
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Concept Activity 9-1 Air Pressure |
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97 | (2) |
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Concept Activity 9-2 Pressure and Temperature |
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99 | (1) |
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Concept Activity 9-3 Pressure and Volume |
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99 | (3) |
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Concept Activity 9-4 Displacement |
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102 | (1) |
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Concept Activity 9-5 Compression Ratio |
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103 | (2) |
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Job Sheet 9-1 Verify Engine Timing |
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105 | (2) |
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Job Sheet 9-2 Performing a Cranking Compression Test |
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107 | (2) |
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Job Sheet 9-3 Performing a Running Compression Test |
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109 | (2) |
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Job Sheet 9-4 Performing a Cylinder Power Balance Test Using Scan Tool |
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111 | (2) |
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Job Sheet 9-5 Engine Vacuum Testing |
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113 | (1) |
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114 | (1) |
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Chapter 10 Engine Disassembly and Cleaning |
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115 | (14) |
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Concept Activity 10-1 Service Procedures |
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115 | (1) |
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Concept Activity 10-2 Engine Cleaning |
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116 | (1) |
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Job Sheet 10-1 Preparing Engine for Removal |
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117 | (6) |
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Job Sheet 10-2 Inspect, Remove, and/or Replace Engine Mounts |
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123 | (2) |
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Job Sheet 10-3 Removing and Disassembling the Cylinder Head |
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125 | (2) |
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127 | (2) |
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Chapter 11 Lower End Theory and Service |
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129 | (16) |
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Job Sheet 11-1 Inspecting the Block and Measuring Cylinder Bore |
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131 | (4) |
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Job Sheet 11-2 Measuring Crankshaft Journals |
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135 | (4) |
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Job Sheet 11-3 Measuring Crankshaft End Play |
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139 | (2) |
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Job Sheet 11-4 Installing Pistons and Connecting Rods |
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141 | (2) |
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Job Sheet 11-5 Inspecting and Replacing Camshaft Drives |
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143 | (1) |
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144 | (1) |
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Chapter 12 Upper End Theory and Service |
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145 | (18) |
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Job Sheet 12-1 Inspecting Cylinder Head for Wear |
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147 | (4) |
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Job Sheet 12-2 Measuring Camshaft Lobes/Cams and Bearing Journals |
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151 | (2) |
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Job Sheet 12-3 Inspecting and Testing Valve Springs for Squareness and Free Height Comparison |
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153 | (2) |
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Job Sheet 12-4 Replacing Valve Stem Seals and Inspecting Valve Spring Retainers, Locks, and Lock Grooves in Vehicle |
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155 | (4) |
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Job Sheet 12-5 Inspecting Valve Lifters, Pushrods, and Rocker Arms |
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159 | (2) |
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161 | (2) |
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Chapter 13 Engine Sealing and Reassembly |
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163 | (8) |
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Job Sheet 13-1 Installing Camshaft Drive Belt and Verifying Timing |
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165 | (2) |
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Job Sheet 13-2 Applying RTV Silicone Sealant |
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167 | (2) |
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Job Sheet 13-3 Adjusting Valves on an OHC Engine |
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169 | (1) |
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170 | (1) |
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Chapter 14 Lubrication and Cooling Systems |
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171 | (28) |
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Concept Activity 14-1 Viscosity |
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171 | (1) |
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Concept Activity 14-2 Density |
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172 | (3) |
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Concept Activity 14-3 Engine Construction Materials |
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175 | (1) |
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Concept Activity 14-4 Heat Transfer |
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176 | (7) |
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Job Sheet 14-1 Inspecting, Replacing, and Adjusting Drive Belts and Pulleys |
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183 | (2) |
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Job Sheet 14-2 Identifying Causes of Engine Overheating |
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185 | (2) |
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Job Sheet 14-3 Cooling System Pressure Test |
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187 | (2) |
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Job Sheet 14-4 Inspect Engine for Leaks |
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189 | (2) |
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Job Sheet 14-5 Inspect and Service Coolant |
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191 | (2) |
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193 | (2) |
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195 | (4) |
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199 | (154) |
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Chapter 15 Basics of Electrical Systems |
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199 | (14) |
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Concept Activity 15-1 Static Electricity |
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199 | (2) |
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Concept Activity 15-2 Magnetic Fields |
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201 | (1) |
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Concept Activity 15-3 Ohm's Law |
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202 | (3) |
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Concept Activity 15-4 Circuit Operation |
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205 | (2) |
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Concept Activity 15-5 Schematic Components |
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207 | (1) |
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Concept Activity 15-6 Measurement Conversion |
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208 | (1) |
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Concept Activity 15-7 Fuse Identification |
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208 | (1) |
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Concept Activity 15-8 Relay Identification |
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209 | (1) |
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Concept Activity 15-9 Fuse Block Identification |
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210 | (1) |
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211 | (2) |
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Chapter 16 General Electrical System Diagnostics and Service |
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213 | (16) |
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Concept Activity 16-1 Schematic Symbols |
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214 | (1) |
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Concept Activity 16-2 Test Light Diagnosis |
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215 | (1) |
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Concept Activity 16-3 DMM Measurement Setup |
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216 | (1) |
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Concept Activity 16-4 DMM Symbols |
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216 | (1) |
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Concept Activity 16-5 Electrical Diagnosis |
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217 | (2) |
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Job Sheet 16-1 Checking Continuity in a Circuit with a Test Light |
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219 | (2) |
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Job Sheet 16-2 Understanding DMM Controls |
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221 | (2) |
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Job Sheet 16-3 Testing for Voltage with a DMM |
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223 | (2) |
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Job Sheet 16-4 Testing Voltage Drop across Connectors |
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225 | (2) |
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Job Sheet 16-5 Inspecting and Testing Fuses, Fusible Links, and Circuit Test Breakers |
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227 | (1) |
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228 | (1) |
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Chapter 17 Batteries: Theory, Diagnosis, and Service |
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229 | (18) |
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Concept Activity 17-1 Batteries |
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229 | (1) |
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Concept Activity 17-2 Build a Battery |
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230 | (1) |
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Concept Activity 17-3 Battery Types |
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231 | (1) |
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Concept Activity 17-4 Batteries and Temperature |
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232 | (1) |
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Job Sheet 17-1 Determining Battery Type and Ratings |
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233 | (2) |
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Job Sheet 17-2 Removing, Cleaning, and Replacing a Battery |
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235 | (4) |
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Job Sheet 17-3 Inspecting a Battery for Condition, State of Charge, and Capacity |
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239 | (2) |
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Job Sheet 17-4 Charging a Maintenance-Free Battery |
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241 | (2) |
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Job Sheet 17-5 Diagnose Parasitic Draw |
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243 | (2) |
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245 | (2) |
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Chapter 18 Starting and Motor Systems |
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247 | (16) |
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Concept Activity 18-1 Magnetic Fields |
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247 | (2) |
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Concept Activity 18-2 Toy Motor Building |
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249 | (4) |
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Job Sheet 18-1 Testing Starter Current Draw |
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253 | (2) |
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Job Sheet 18-2 Starter Circuit Voltage Drop Testing |
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255 | (2) |
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Job Sheet 18-3 Testing the Starter Control Circuit |
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257 | (2) |
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Job Sheet 18-4 Remove and Install Starter |
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259 | (2) |
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Job Sheet 18-5 Identify Idle-Stop System |
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261 | (1) |
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262 | (1) |
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Chapter 19 Charging Systems |
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263 | (18) |
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Concept Activity 19-1 Inducing Voltage |
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263 | (3) |
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Concept Activity 19-2 Generator Components |
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266 | (1) |
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Job Sheet 19-1 Visually Inspecting the Charging System |
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267 | (2) |
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Job Sheet 19-2 Inspecting, Replacing, and Adjusting Drive Belts and Pulleys |
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269 | (2) |
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Job Sheet 19-3 Removing and Replacing an AC Generator |
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271 | (2) |
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Job Sheet 19-4 Testing the Charging System |
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273 | (4) |
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Job Sheet 19-5 Testing the Generator Control Circuit |
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277 | (2) |
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279 | (2) |
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Chapter 20 Lighting Systems |
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281 | (20) |
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Concept Activity 20-1 Lighting Principles |
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281 | (1) |
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Concept Activity 20-2 Lighting Identification |
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282 | (2) |
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Concept Activity 20-3 Electrical Circuits |
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284 | (1) |
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Concept Activity 20-4 Electrical Circuit Diagnosis |
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285 | (4) |
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Job Sheet 20-1 Inspecting and Testing a Headlight Switch |
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289 | (2) |
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Job Sheet 20-2 Aiming Headlights |
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291 | (2) |
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Job Sheet 20-3 Testing and Adjusting a Brake Light Switch |
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293 | (2) |
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Job Sheet 20-4 Identify HID Safety Precautions |
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295 | (2) |
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Job Sheet 20-5 Diagnose Lighting Concerns |
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297 | (3) |
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300 | (1) |
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Chapter 21 Instrumentation and Information Displays |
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301 | (16) |
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Concept Activity 21-1 Warning Light Identification |
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301 | (1) |
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Concept Activity 21-2 Coolant Temperature Sensors |
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302 | (3) |
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Job Sheet 21-1 Verify Instrument Panel Warning Indicators |
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305 | (2) |
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Job Sheet 21-2 Testing a Dash Warning Light |
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307 | (2) |
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Job Sheet 21-3 Removing, Checking, and Replacing a Temperature Sending Unit |
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309 | (2) |
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Job Sheet 21-4 Inspect Oil Pressure Sensor |
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311 | (2) |
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Job Sheet 21-5 Diagnose Driver Information System Concerns |
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313 | (3) |
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316 | (1) |
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Chapter 22 Basics of Electronics and Computer Systems |
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317 | (10) |
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Concept Activity 22-1 On-Board Network Data Bus Identification |
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317 | (2) |
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Job Sheet 22-1 Testing a Diode with a DMM |
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319 | (2) |
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Job Sheet 22-2 Testing for Module Communication with a Scan Tool and an Oscilloscope |
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321 | (2) |
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Job Sheet 22-3 Describe Module Programming Procedures |
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323 | (1) |
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324 | (3) |
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Chapter 23 Electrical Accessories |
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327 | (26) |
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Concept Activity 23-1 Identify Electrical Accessories |
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327 | (8) |
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Job Sheet 23-1 Testing and Repairing a Rear-Window Defogger Grid |
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335 | (2) |
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Job Sheet 23-2 Identifying the Source of Static on a Radio |
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337 | (4) |
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Job Sheet 23-3 Diagnose Body Electrical System Concerns |
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341 | (2) |
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Job Sheet 23-4 Diagnose Security System Concerns |
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343 | (2) |
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345 | (2) |
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347 | (6) |
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SECTION 4 ENGINE PERFORMANCE |
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353 | (170) |
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Chapter 24 Engine Performance Systems |
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353 | (18) |
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Concept Activity 24-1 Ignition Systems Comparison |
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354 | (1) |
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Concept Activity 24-2 Identify the Operating Circuits of a Carburetor |
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355 | (1) |
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Concept Activity 24-3 Comparison of TBI and PFI |
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356 | (1) |
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Concept Activity 24-4 OBD Systems |
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357 | (2) |
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Job Sheet 24-1 Identifying Engine Performance Systems |
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359 | (2) |
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Job Sheet 24-2 Identify Engine Performance Concerns |
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361 | (2) |
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Job Sheet 24-3 Use Service Information for Diagnosis |
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363 | (2) |
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Job Sheet 24-4 Perform Active Scan Tool Tests |
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365 | (2) |
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Job Sheet 24-5 Confirm Repair Using OBD II Monitor Status |
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367 | (1) |
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368 | (3) |
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Chapter 25 Detailed Diagnosis and Sensors |
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371 | (16) |
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Concept Activity 25-1 Measure Engine Coolant Temperature (ECT) Resistance |
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371 | (2) |
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Concept Activity 25-2 Throttle Position Sensors |
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373 | (2) |
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Concept Activity 25-3 Computer Output Controls |
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375 | (2) |
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Job Sheet 25-1 Performing a Visual Inspection |
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377 | (2) |
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Job Sheet 25-2 Obtaining DTCs on an OBD II Vehicle |
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379 | (2) |
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Job Sheet 25-3 Testing a MAP Sensor |
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381 | (2) |
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Job Sheet 25-4 Testing Permanent Magnetic Pickups |
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383 | (2) |
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Job Sheet 25-5 Testing Hall-Effect Pickups |
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385 | (1) |
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386 | (1) |
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Chapter 26 Ignition Systems |
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387 | (22) |
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Concept Activity 26-1 Identify DI Components |
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387 | (2) |
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Concept Activity 26-2 Ignition Coils |
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389 | (1) |
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Concept Activity 26-3 Dwell |
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390 | (2) |
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Concept Activity 26-4 Permanent Magnet Sensors |
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392 | (2) |
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Concept Activity 26-5 Hall-Effect Sensors |
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394 | (1) |
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Concept Activity 26-6 Optical Pickups |
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395 | (1) |
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Concept Activity 26-7 Ignition Control Modules |
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396 | (1) |
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Concept Activity 26-8 Ignition Timing |
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397 | (2) |
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Concept Activity 26-9 Ignition System Types |
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399 | (2) |
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Concept Activity 26-10 Spark Plugs |
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401 | (1) |
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Concept Activity 26-11 Spark Plug Wires |
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402 | (1) |
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Concept Activity 26-12 Firing Order |
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403 | (1) |
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Concept Activity 26-13 Ignition Patterns |
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404 | (3) |
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Job Sheet 26-1 Identify Ignition Systems |
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407 | (1) |
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408 | (1) |
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Chapter 27 Ignition System Diagnosis and Service |
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409 | (20) |
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Concept Activity 27-1 Identify Ignition Component Wear |
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409 | (1) |
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Concept Activity 27-2 Ignition Coils |
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410 | (1) |
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Concept Activity 27-3 Dwell |
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410 | (1) |
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Concept Activity 27-4 Ignition Timing |
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411 | (1) |
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Concept Activity 27-5 Spark Plugs |
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412 | (1) |
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Concept Activity 27-6 Spark Plug Wires |
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413 | (1) |
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Concept Activity 27-7 Ignition Patterns |
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414 | (1) |
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Job Sheet 27-1 Testing an Ignition Coil |
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415 | (2) |
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Job Sheet 27-2 Testing Individual Components |
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417 | (4) |
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Job Sheet 27-3 Setting Ignition Timing |
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421 | (2) |
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Job Sheet 27-4 Visually Inspecting an El System |
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423 | (2) |
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Job Sheet 27-5 Replace Spark Plugs |
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425 | (2) |
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427 | (2) |
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Chapter 28 Gasoline, Diesel, and Other Fuels |
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429 | (6) |
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Concept Activity 28-1 Fuel Additives |
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429 | (1) |
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Concept Activity 28-2 Fuel Octane Requirements |
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429 | (1) |
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Concept Activity 28-3 Diesel Fuel |
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430 | (1) |
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Concept Activity 28-4 Alternative Energy |
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430 | (3) |
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Job Sheet 28-1 Identifying Fuel System Types |
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433 | (1) |
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434 | (1) |
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Chapter 29 Fuel Delivery Systems |
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435 | (16) |
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Concept Activity 29-1 Fuel Delivery Systems |
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435 | (1) |
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Concept Activity 29-2 Fuel Filler Designs |
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436 | (1) |
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Concept Activity 29-3 Disable the Fuel System |
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436 | (3) |
|
Job Sheet 29-1 Relieving Fuel System Pressure in an EFI System |
|
|
439 | (2) |
|
Job Sheet 29-2 Testing Fuel Pump Pressure in an EFI System with a Vacuum Regulator |
|
|
441 | (2) |
|
Job Sheet 29-3 Testing Fuel Pump Pressure in a Retumless EFI System |
|
|
443 | (2) |
|
Job Sheet 29-4 Replacing an In-line Fuel Filter |
|
|
445 | (2) |
|
Job Sheet 29-5 Diagnose Fuel System Concerns |
|
|
447 | (2) |
|
|
|
449 | (2) |
|
Chapter 30 Electronic Fuel Injection |
|
|
451 | (8) |
|
Concept Activity 30-1 Identify Fuel Injection Types |
|
|
451 | (1) |
|
Concept Activity 30-2 Injector Pulse-Width |
|
|
452 | (1) |
|
Concept Activity 30-3 Idle Control |
|
|
453 | (2) |
|
Job Sheet 30-1 EFI Visual Inspection |
|
|
455 | (2) |
|
|
|
457 | (2) |
|
Chapter 31 Fuel Injection System Diagnosis and Service |
|
|
459 | (8) |
|
Concept Activity 31-1 Fuel Filters |
|
|
459 | (1) |
|
Concept Activity 31-2 Fuel Injectors |
|
|
460 | (1) |
|
Job Sheet 31-1 Checking the Operation of the Fuel Injectors on an Engine |
|
|
461 | (2) |
|
Job Sheet 31-2 Conducting an Injector Balance Test |
|
|
463 | (2) |
|
|
|
465 | (2) |
|
Chapter 32 Intake and Exhaust Systems |
|
|
467 | (10) |
|
Concept Activity 32-1 Identify Air Induction Components |
|
|
467 | (1) |
|
Concept Activity 32-2 Inspect Exhaust System |
|
|
468 | (3) |
|
Job Sheet 32-1 Inspecting an Exhaust System |
|
|
471 | (4) |
|
Job Sheet 32-2 Inspecting the Turbocharger/Supercharger |
|
|
475 | (1) |
|
|
|
476 | (1) |
|
Chapter 33 Emission Control Systems |
|
|
477 | (6) |
|
Concept Activity 33-1 Emissions |
|
|
478 | (1) |
|
Concept Activity 33-2 Emission Control Devices |
|
|
478 | (1) |
|
Concept Activity 33-3 Emission Control Device Purpose |
|
|
479 | (2) |
|
Job Sheet 33-1 Identifying Installed Emissions Control Devices |
|
|
481 | (1) |
|
|
|
482 | (1) |
|
Chapter 34 Emission Control Diagnosis and Service |
|
|
483 | (22) |
|
Concept Activity 34-1 OBD II Monitors |
|
|
483 | (1) |
|
Concept Activity 34-2 PCV System |
|
|
484 | (1) |
|
Concept Activity 34-3 EGR Systems |
|
|
485 | (1) |
|
Concept Activity 34-4 Catalytic Converters |
|
|
486 | (1) |
|
Concept Activity 34-5 Secondary Air Injection |
|
|
487 | (1) |
|
Concept Activity 34-6 Evaporative Emissions |
|
|
488 | (1) |
|
Job Sheet 34-1 Testing the Operation of a PCV System |
|
|
489 | (2) |
|
Job Sheet 34-2 Testing the Operation of an EGR Valve |
|
|
491 | (4) |
|
Job Sheet 34-3 Testing a Catalytic Converter for Efficiency |
|
|
495 | (4) |
|
Job Sheet 34-4 Diagnose No-Code Concerns |
|
|
499 | (4) |
|
Job Sheet 34-5 Service DEF |
|
|
503 | (1) |
|
|
|
504 | (1) |
|
Chapter 35 Hybrid Vehicles |
|
|
505 | (10) |
|
Concept Activity 35-1 Hybrid Vehicles |
|
|
505 | (1) |
|
Concept Activity 35-2 Types of Hybrid Drive Systems |
|
|
506 | (1) |
|
Concept Activity 35-3 Hybrid Batteries |
|
|
506 | (1) |
|
Job Sheet 35-1 Identifying Hybrid High-Voltage Circuits, Service Disconnect, and Service Precautions |
|
|
507 | (2) |
|
Job Sheet 35-2 Identify Service Precautions |
|
|
509 | (2) |
|
Job Sheet 35-3 Identifying Hybrid Vehicle High-Voltage Components |
|
|
511 | (2) |
|
Job Sheet 35-4 Describe Regenerative Braking |
|
|
513 | (1) |
|
|
|
514 | (1) |
|
Chapter 36 Electric Vehicles |
|
|
515 | (8) |
|
Concept Activity 36-1 Electric Vehicles |
|
|
515 | (1) |
|
Concept Activity 36-2 Battery Charging |
|
|
515 | (2) |
|
Job Sheet 36-1 Identifying Electric Vehicle Safety and Service Precautions |
|
|
517 | (1) |
|
|
|
518 | (1) |
|
|
|
519 | (4) |
|
SECTION 5 MANUAL TRANSMISSIONS AND TRANSAXLES |
|
|
523 | (68) |
|
|
|
523 | (20) |
|
Concept Activity 37-1 Clutch Theory |
|
|
524 | (1) |
|
Concept Activity 37-2 Clutch Components |
|
|
525 | (1) |
|
Concept Activity 37-3 Clutch Linkage |
|
|
525 | (1) |
|
Concept Activity 37-4 Clutch Service |
|
|
526 | (3) |
|
Job Sheet 37-1 Checking and Adjusting Clutch Pedal Free Travel |
|
|
529 | (2) |
|
Job Sheet 37-2 Troubleshooting a Clutch Assembly |
|
|
531 | (2) |
|
Job Sheet 37-3 Removing the Clutch |
|
|
533 | (2) |
|
Job Sheet 37-4 Inspecting and Servicing the Clutch |
|
|
535 | (4) |
|
Job Sheet 37-5 Reassembling and Installing a Clutch |
|
|
539 | (3) |
|
|
|
542 | (1) |
|
Chapter 38 Manual Transmissions and Transaxles |
|
|
543 | (12) |
|
Concept Activity 38-1 Gear Ratios |
|
|
544 | (1) |
|
Concept Activity 38-2 Gear Operation |
|
|
545 | (1) |
|
Concept Activity 38-3 Manual Transmission Component Identification |
|
|
546 | (1) |
|
Concept Activity 38-4 Power Flow through a Manual Transmission |
|
|
547 | (1) |
|
Concept Activity 38-5 Synchronizer Construction |
|
|
547 | (1) |
|
Concept Activity 38-6 Dual Clutch Transmissions |
|
|
548 | (1) |
|
Job Sheet 38-1 Researching Vehicle Information |
|
|
549 | (2) |
|
Job Sheet 38-2 Identify Manual Transmission Concerns |
|
|
551 | (2) |
|
Job Sheet 38-3 Describe Operation of Electronically Controlled Manual Transmission |
|
|
553 | (1) |
|
|
|
554 | (1) |
|
Chapter 39 Manual Transmission/Transaxle Service |
|
|
555 | (16) |
|
Concept Activity 39-1 Preliminary Transmission/Transaxle Inspection |
|
|
555 | (2) |
|
Job Sheet 39-1 Checking the Fluid Level in a Manual Transmission and Transaxle |
|
|
557 | (2) |
|
Job Sheet 39-2 Inspecting and Adjusting Shift Linkage |
|
|
559 | (4) |
|
Job Sheet 39-3 Road Testing a Vehicle for Transmission Problems |
|
|
563 | (2) |
|
Job Sheet 39-4 Drain and Refill Manual Transmission |
|
|
565 | (2) |
|
Job Sheet 39-5 Diagnose Transmission Concerns |
|
|
567 | (2) |
|
|
|
569 | (2) |
|
Chapter 40 Drive Axles and Differentials |
|
|
571 | (20) |
|
Concept Activity 40-1 Identifying CV Joints |
|
|
571 | (2) |
|
Job Sheet 40-1 Inspecting and Diagnosing a FWD Drive Axle |
|
|
573 | (2) |
|
Job Sheet 40-2 Removing and Replacing a FWD Drive Axle |
|
|
575 | (2) |
|
Job Sheet 40-3 Inspecting U-Joints and the Drive Shaft |
|
|
577 | (4) |
|
Job Sheet 40-4 Inspect Differential for Leaks |
|
|
581 | (2) |
|
Job Sheet 40-5 Inspect Differential Fluid Level |
|
|
583 | (1) |
|
|
|
584 | (3) |
|
|
|
587 | (4) |
|
SECTION 6 AUTOMATIC TRANSMISSIONS AND TRANSAXLES |
|
|
591 | (62) |
|
Chapter 41 Automatic Transmissions and Transaxles |
|
|
591 | (16) |
|
Concept Activity 41-1 Torque Converters |
|
|
591 | (3) |
|
Concept Activity 41-2 Planetary Gearsets |
|
|
594 | (2) |
|
Concept Activity 41-3 Transmission Control |
|
|
596 | (3) |
|
Job Sheet 41-1 Visually Inspecting an Automatic Transmission |
|
|
599 | (2) |
|
Job Sheet 41-2 Determining Transmission/Transaxle Fluid Requirements |
|
|
601 | (2) |
|
Job Sheet 41-3 Describe CVT Operation |
|
|
603 | (2) |
|
Job Sheet 41-4 Describe Hybrid Powertrain Operation |
|
|
605 | (1) |
|
|
|
606 | (1) |
|
Chapter 42 Electronic Automatic Transmissions |
|
|
607 | (10) |
|
Concept Activity 42-1 Electronic Transmissions |
|
|
607 | (1) |
|
Concept Activity 42-2 Constantly Variable Transmissions |
|
|
608 | (1) |
|
Concept Activity 42-3 Hybrid Drive Systems |
|
|
609 | (2) |
|
Job Sheet 42-1 Testing Transmission/Transaxle Electronic Controls |
|
|
611 | (2) |
|
Job Sheet 42-2 Testing Electronic Transmission/Transaxles Solenoids |
|
|
613 | (2) |
|
|
|
615 | (2) |
|
Chapter 43 Automatic Transmission and Transaxle Service |
|
|
617 | (14) |
|
Concept Activity 43-1 Transmission/Transaxle Identification |
|
|
617 | (1) |
|
Concept Activity 43-2 Transmission Fluids |
|
|
618 | (1) |
|
Concept Activity 43-3 Torque Converter Testing |
|
|
618 | (1) |
|
Job Sheet 43-1 Determining Transmission/Transaxle Fluid Requirements |
|
|
619 | (2) |
|
Job Sheet 43-2 Inspect Transmission for Leaks |
|
|
621 | (2) |
|
Job Sheet 43-3 Identify Transmission Concern |
|
|
623 | (2) |
|
Job Sheet 43-4 Conducting a Stall Test |
|
|
625 | (2) |
|
Job Sheet 43-5 Pressure Testing an Automatic Transmission |
|
|
627 | (2) |
|
|
|
629 | (2) |
|
Chapter 44 Four- and All-Wheel Drive |
|
|
631 | (22) |
|
Job Sheet 44-1 Inspecting the Fluid Level in a Transfer Case |
|
|
633 | (2) |
|
Job Sheet 44-2 Road Testing a Transfer Case |
|
|
635 | (2) |
|
Job Sheet 44-3 Replacing a Transfer Case Output Shaft Bushing and Seal |
|
|
637 | (4) |
|
Job Sheet 44-4 Inspect and Replace Bearing |
|
|
641 | (4) |
|
Job Sheet 44-5 Service Differential Fluid |
|
|
645 | (2) |
|
|
|
647 | (2) |
|
|
|
649 | (4) |
|
SECTION 7 SUSPENSION AND STEERING SYSTEMS |
|
|
653 | (94) |
|
Chapter 45 Tires and Wheels |
|
|
653 | (18) |
|
Concept Activity 45-1 Tire Construction |
|
|
653 | (1) |
|
Concept Activity 45-2 Tires and Air Pressure |
|
|
654 | (1) |
|
Concept Activity 45-3 Tire Pull |
|
|
654 | (1) |
|
Concept Activity 45-4 Balance |
|
|
655 | (1) |
|
Concept Activity 45-5 Wheel Construction |
|
|
656 | (1) |
|
Concept Activity 45-6 Wheel and Tire Inspection |
|
|
657 | (1) |
|
Concept Activity 45-7 Wheel Bearing Inspection |
|
|
657 | (2) |
|
Job Sheet 45-1 Inspecting Tires for Proper Inflation |
|
|
659 | (2) |
|
Job Sheet 45-2 Diagnosing Wheel/Tire Vibration, Shimmy, and Noise |
|
|
661 | (2) |
|
Job Sheet 45-3 Wheel and Tire Balance |
|
|
663 | (2) |
|
Job Sheet 45-4 Rotate Tires |
|
|
665 | (2) |
|
Job Sheet 45-5 Measure Wheel and Axle Runout |
|
|
667 | (2) |
|
|
|
669 | (2) |
|
Chapter 46 Suspension Systems |
|
|
671 | (18) |
|
Concept Activity 46-1 Oscillations |
|
|
671 | (1) |
|
Concept Activity 46-2 Spring Types |
|
|
672 | (1) |
|
Concept Activity 46-3 Shock Absorbers |
|
|
673 | (1) |
|
Concept Activity 46-4 Suspension System Layout |
|
|
674 | (1) |
|
Concept Activity 46-5 Electronically Controlled Suspensions |
|
|
674 | (3) |
|
Job Sheet 46-1 Identifying Types of Suspension Systems |
|
|
677 | (2) |
|
Job Sheet 46-2 Identify Suspension and Steering Concerns |
|
|
679 | (2) |
|
Job Sheet 46-3 Identifying Lifting and Jacking Precautions |
|
|
681 | (2) |
|
Job Sheet 46-4 Measuring Vehicle Ride Height |
|
|
683 | (2) |
|
Job Sheet 46-5 Inspect and Replace Ball Joints |
|
|
685 | (3) |
|
|
|
688 | (1) |
|
Chapter 47 Steering Systems |
|
|
689 | (16) |
|
Concept Activity 47-1 Steering Linkage |
|
|
689 | (1) |
|
Concept Activity 47-2 Gearbox Ratio |
|
|
690 | (1) |
|
Concept Activity 47-3 Manual and Power-Steering |
|
|
691 | (2) |
|
Job Sheet 47-1 Identify Suspension and Steering Concerns |
|
|
693 | (2) |
|
Job Sheet 47-2 Remove and Replace Power-Steering Belt |
|
|
695 | (2) |
|
Job Sheet 47-3 Diagnose Steering Gear Concerns |
|
|
697 | (2) |
|
Job Sheet 47-4 Inspecting Power-Steering Fluid Level and Condition |
|
|
699 | (2) |
|
Job Sheet 47-5 Inspect Electric Power Assist |
|
|
701 | (2) |
|
|
|
703 | (2) |
|
Chapter 48 Restraint Systems: Theory, Diagnosis, and Service |
|
|
705 | (14) |
|
Concept Activity 48-1 Identify Restraints |
|
|
705 | (1) |
|
Concept Activity 48-2 Restraint Inspection |
|
|
706 | (1) |
|
Concept Activity 48-3 Air Bag Service |
|
|
706 | (3) |
|
Job Sheet 48-1 Inspecting Seat Belts |
|
|
709 | (4) |
|
Job Sheet 48-2 Disable and Enable an Air Bag System |
|
|
713 | (2) |
|
Job Sheet 48-3 Remove and Replace Steering Wheel |
|
|
715 | (2) |
|
|
|
717 | (2) |
|
Chapter 49 Wheel Alignment |
|
|
719 | (28) |
|
Concept Activity 49-1 Reference Lines |
|
|
719 | (1) |
|
Concept Activity 49-2 Camber |
|
|
720 | (1) |
|
Concept Activity 49-3 Caster |
|
|
721 | (1) |
|
Concept Activity 49-4 Toe |
|
|
722 | (1) |
|
Concept Activity 49-5 Diagnostic Angles |
|
|
723 | (1) |
|
Concept Activity 49-6 Prealignment Inspection |
|
|
724 | (3) |
|
Job Sheet 49-1 Prealignment Inspection |
|
|
727 | (4) |
|
Job Sheet 49-2 Measuring Front- and Rear-Wheel Alignment Angles |
|
|
731 | (4) |
|
Job Sheet 49-3 Diagnose Alignment Concerns |
|
|
735 | (2) |
|
Job Sheet 49-4 Check and Adjust Wheel Alignment |
|
|
737 | (4) |
|
Job Sheet 49-5 Reset Steering Angle Sensor |
|
|
741 | (1) |
|
|
|
742 | (1) |
|
|
|
743 | (4) |
|
|
|
747 | (94) |
|
|
|
747 | (26) |
|
Concept Activity 50-1 Leverage |
|
|
747 | (3) |
|
Concept Activity 50-2 Hydraulics |
|
|
750 | (3) |
|
Concept Activity 50-3 Friction |
|
|
753 | (6) |
|
Job Sheet 50-1 Identify Brake Concerns |
|
|
759 | (4) |
|
Job Sheet 50-2 Pre-Brake Sen/ice Inspection |
|
|
763 | (2) |
|
Job Sheet 50-3 Measuring Brake Pedal Height, Travel, and Free Play |
|
|
765 | (2) |
|
Job Sheet 50-4 Inspecting Brake Fluid |
|
|
767 | (2) |
|
Job Sheet 50-5 Bench Bleeding a Master Cylinder |
|
|
769 | (3) |
|
|
|
772 | (1) |
|
|
|
773 | (24) |
|
Concept Activity 51-1 Drum Brakes |
|
|
773 | (2) |
|
Concept Activity 51-2 Non-Servo Brakes |
|
|
775 | (1) |
|
Concept Activity 51-3 Parking Brake |
|
|
776 | (1) |
|
Concept Activity 51-4 Drum Micrometer |
|
|
777 | (1) |
|
Concept Activity 51-5 Drum Micrometer Reading, English |
|
|
778 | (3) |
|
Concept Activity 51-6 Drum Micrometer Reading, Metric |
|
|
781 | (2) |
|
Job Sheet 51-1 Diagnose Drum Brake concerns |
|
|
783 | (2) |
|
Job Sheet 51-2 Inspecting and Servicing Drum Brakes |
|
|
785 | (2) |
|
Job Sheet 51-3 Inspect Brake Drum |
|
|
787 | (2) |
|
Job Sheet 51-4 Refinish Brake Drum |
|
|
789 | (4) |
|
Job Sheet 51-5 Inspect and Replace Wheel Cylinders |
|
|
793 | (2) |
|
|
|
795 | (2) |
|
|
|
797 | (24) |
|
Concept Activity 52-1 Disc Brakes |
|
|
797 | (1) |
|
Concept Activity 52-2 Calipers |
|
|
798 | (1) |
|
Concept Activity 52-3 Disc Brake Design |
|
|
799 | (1) |
|
Concept Activity 52-4 Rotor Micrometer Reading |
|
|
800 | (5) |
|
Concept Activity 52-5 Disc Brake Noise Diagnosis |
|
|
805 | (2) |
|
Job Sheet 52-1 Diagnose Disc Brake Concerns |
|
|
807 | (2) |
|
Job Sheet 52-2 Inspecting and Servicing Disc Brakes |
|
|
809 | (4) |
|
Job Sheet 52-3 Remove and Inspect Caliper |
|
|
813 | (2) |
|
Job Sheet 52-4 Inspect Pad Wear Indicator |
|
|
815 | (2) |
|
Job Sheet 52-5 Install Brake Pads |
|
|
817 | (2) |
|
|
|
819 | (2) |
|
Chapter 53 Antilock Brake, Traction Control, and Stability Control Systems |
|
|
821 | (20) |
|
Concept Activity 53-1 Identify ABS/ATC/ESC Function |
|
|
822 | (1) |
|
Concept Activity 53-2 Identify High-Pressure ABS Accumulators |
|
|
823 | (1) |
|
Concept Activity 53-3 Identify ABS/ATC/ESC Warning Lights |
|
|
824 | (1) |
|
Job Sheet 53-1 Performing ABS, ATC, and ESC Warning Light Diagnosis |
|
|
825 | (2) |
|
Job Sheet 53-2 Identifying Vehicle Modifications |
|
|
827 | (2) |
|
Job Sheet 53-3 Testing a Wheel-Speed Sensor and Adjusting Its Gap |
|
|
829 | (2) |
|
Job Sheet 53-4 Identifying Electronic Brake Control Components |
|
|
831 | (2) |
|
Job Sheet 53-5 Diagnose ABS Stopping Concerns |
|
|
833 | (2) |
|
|
|
835 | (2) |
|
|
|
837 | (4) |
|
SECTION 9 PASSENGER COMFORT |
|
|
841 | |
|
Chapter 54 Heating and Air-Conditioning |
|
|
841 | (20) |
|
Concept Activity 54-1 Air Circulation |
|
|
842 | (1) |
|
Concept Activity 54-2 Heater System |
|
|
842 | (1) |
|
Concept Activity 54-3 Heat Transfer |
|
|
843 | (1) |
|
Concept Activity 54-4 Air-Conditioning Components |
|
|
844 | (3) |
|
Job Sheet 54-1 Identifying the Type of Air-Conditioning System in a Vehicle |
|
|
847 | (2) |
|
Job Sheet 54-2 Identifying the Components in an Air-Conditioning System |
|
|
849 | (4) |
|
Job Sheet 54-3 Conducting a Visual Inspection of an Air-Conditioning System |
|
|
853 | (4) |
|
Job Sheet 54-4 Recycling, Labeling, and Storing Refrigerant |
|
|
857 | (2) |
|
Job Sheet 54-5 Identify Hybrid Vehicle Electrical Components |
|
|
859 | (1) |
|
|
|
860 | (1) |
|
Chapter 55 Air-Conditioning Diagnosis and Service |
|
|
861 | |
|
Concept Activity 55-1 Air-Conditioning Service Precautions |
|
|
861 | (1) |
|
Concept Activity 55-2 Air-Conditioning Diagnosis |
|
|
862 | (3) |
|
Job Sheet 55-1 Research Vehicle Information |
|
|
865 | (2) |
|
Job Sheet 55-2 Diagnose HVAC Control System Concerns |
|
|
867 | (4) |
|
Job Sheet 55-3 Identify Air Conditioner Odors |
|
|
871 | (2) |
|
Job Sheet 55-4 Inspect Evaporator Drain |
|
|
873 | (2) |
|
Job Sheet 55-5 Service A/C Drive Belt |
|
|
875 | (1) |
|
|
|
876 | (1) |
|
|
|
877 | |
