Contributor contact details |
|
xi | |
Preface |
|
xv | |
|
Part I Welding techniques |
|
|
1 | (178) |
|
1 New welding techniques for aerospace engineering |
|
|
3 | (22) |
|
|
|
3 | (1) |
|
1.2 Airworthiness implications of new welding and joining technologies |
|
|
4 | (5) |
|
1.3 New developments in welding and joining of aerospace materials |
|
|
9 | (6) |
|
1.4 Failure of welded and bonded joints in service |
|
|
15 | (8) |
|
1.5 The importance of international standards |
|
|
23 | (1) |
|
|
23 | (2) |
|
2 Inertia friction welding (IFW) for aerospace applications |
|
|
25 | (50) |
|
|
|
|
25 | (9) |
|
2.2 Process parameters, heat generation and modelling |
|
|
34 | (10) |
|
2.3 Microstructural development |
|
|
44 | (11) |
|
2.4 Development of mechanical properties |
|
|
55 | (11) |
|
2.5 Residual stress development |
|
|
66 | (3) |
|
|
69 | (1) |
|
2.7 Sources of further information and advice |
|
|
70 | (1) |
|
|
70 | (5) |
|
3 Laser welding of metals for aerospace and other applications |
|
|
75 | (34) |
|
|
|
75 | (1) |
|
3.2 Operating principles and components of laser sources - an overview |
|
|
76 | (3) |
|
3.3 Key characteristics of laser light |
|
|
79 | (3) |
|
3.4 Basic phenomena of laser light interaction with metals |
|
|
82 | (5) |
|
3.5 Laser welding fundamentals |
|
|
87 | (7) |
|
3.6 Laser weldability of titanium alloys |
|
|
94 | (8) |
|
|
102 | (1) |
|
3.8 Sources of further information and advice |
|
|
102 | (1) |
|
|
103 | (6) |
|
4 Hybrid laser-arc welding of aerospace and other materials |
|
|
109 | (33) |
|
|
|
|
|
109 | (3) |
|
4.2 Fundamentals of hybrid laser-arc welding |
|
|
112 | (13) |
|
4.3 Hybrid laser-arc welding of aeronautical materials |
|
|
125 | (10) |
|
|
135 | (1) |
|
|
136 | (6) |
|
5 Heat-affected zone cracking in welded nickel superalloys |
|
|
142 | (37) |
|
|
|
|
142 | (3) |
|
5.2 Characteristics of crack-inducing intergranular liquid and factors that affect heat-affected zone (HAZ) cracking |
|
|
145 | (6) |
|
5.3 Formation of HAZ grain-boundary liquid |
|
|
151 | (1) |
|
5.4 Constitutional liquation of second-phase particles in nickel-based superalloys |
|
|
152 | (6) |
|
5.5 Role of minor elements in HAZ intergranular liquation cracking |
|
|
158 | (13) |
|
|
171 | (1) |
|
|
172 | (7) |
|
Part II Other joining techniques |
|
|
179 | (205) |
|
6 Assessing the riveting process and the quality of riveted joints in aerospace and other applications |
|
|
181 | (34) |
|
|
|
|
|
181 | (1) |
|
6.2 Riveting process and quality assessment of the rivet installation |
|
|
182 | (2) |
|
6.3 Determination of residual strains and interference in riveted lap joints |
|
|
184 | (3) |
|
6.4 Summary and recommendations for the riveting process research |
|
|
187 | (1) |
|
6.5 Case studies using the force-controlled riveting method |
|
|
188 | (23) |
|
|
211 | (1) |
|
|
212 | (1) |
|
|
212 | (3) |
|
7 Quality control and non-destructive testing of self-piercing riveted joints in aerospace and other applications |
|
|
215 | (20) |
|
|
|
215 | (2) |
|
|
217 | (15) |
|
|
232 | (1) |
|
|
233 | (1) |
|
|
233 | (2) |
|
8 Improvements in bonding metals for aerospace and other applications |
|
|
235 | (53) |
|
|
|
|
|
8.1 Introduction: key problems in metal bonding |
|
|
235 | (1) |
|
8.2 Developments in the range of adhesives for metal |
|
|
236 | (10) |
|
8.3 Developments in surface treatment techniques for metal |
|
|
246 | (10) |
|
8.4 Developments in joint design |
|
|
256 | (15) |
|
8.5 Developments in modelling and testing the effectiveness of adhesive-bonded metal joints |
|
|
271 | (8) |
|
|
279 | (1) |
|
8.7 Sources of further information and advice |
|
|
280 | (1) |
|
|
281 | (7) |
|
9 Composite to metal bonding in aerospace and other applications |
|
|
288 | (32) |
|
|
|
288 | (3) |
|
9.2 Testing of adhesive bonded structures |
|
|
291 | (3) |
|
9.3 Bonding to the metal substrate |
|
|
294 | (3) |
|
9.4 Composite pre-treatment |
|
|
297 | (1) |
|
9.5 Bonding composite to metal |
|
|
298 | (1) |
|
|
298 | (7) |
|
9.7 Composite-metal bonded structures |
|
|
305 | (9) |
|
|
314 | (1) |
|
|
314 | (1) |
|
|
314 | (6) |
|
10 Diffusion bonding of metal alloys in aerospace and other applications |
|
|
320 | (25) |
|
|
|
320 | (3) |
|
10.2 Diffusion-bonding process |
|
|
323 | (19) |
|
10.3 Conclusions and future trends |
|
|
342 | (1) |
|
|
342 | (3) |
|
11 High-temperature brazing in aerospace engineering |
|
|
345 | (39) |
|
|
|
345 | (1) |
|
|
346 | (19) |
|
11.3 Trends in brazing at high temperature |
|
|
365 | (14) |
|
11.4 Conclusion and future trends |
|
|
379 | (1) |
|
|
380 | (4) |
|
Appendix: Linear friction welding in aerospace engineering |
|
|
384 | (32) |
|
|
|
|
|
A.1 Introduction to linear friction welding |
|
|
384 | (1) |
|
A.2 History and major applications of linear friction welding |
|
|
385 | (3) |
|
A.3 Linear friction welding machines |
|
|
388 | (6) |
|
A.4 Macroscopic features of and defects in linear friction welds |
|
|
394 | (2) |
|
A.5 Microscopic features of linear friction welds |
|
|
396 | (1) |
|
A.6 Linear friction welding of titanium alloys |
|
|
397 | (9) |
|
A.7 Linear friction welding of nickel-based superalloys |
|
|
406 | (1) |
|
A.8 Linear friction welds in other materials |
|
|
407 | (3) |
|
|
410 | (1) |
|
|
411 | (5) |
Index |
|
416 | |