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E-raamat: Welding and Joining of Aerospace Materials

Edited by (University of Manitoba, Canada)
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Welding and joining techniques play an essential role in both the manufacture and in-service repair of aerospace structures and components, and these techniques become more advanced as new, complex materials are developed. Welding and joining of aerospace materials provides an in-depth review of different techniques for joining metallic and non-metallic aerospace materials.

Part one opens with a chapter on recently developed welding techniques for aerospace materials. The next few chapters focus on different types of welding such as inertia friction, laser and hybrid laser-arc welding. The final chapter in part one discusses the important issue of heat affected zone cracking in welded superalloys. Part two covers other joining techniques, including chapters on riveting, composite-to-metal bonding, diffusion bonding and recent improvements in bonding metals. Part two concludes with a chapter focusing on the use of high-temperature brazing in aerospace engineering. Finally, an appendix to the book covers the important issue of linear friction welding.

With its distinguished editor and international team of contributors, Welding and joining of aerospace materials is an essential reference for engineers and designers in the aerospace, materials and welding and joining industries, as well as companies and other organisations operating in these sectors and all those with an academic research interest in the subject.

Arvustused

"enough metallurgical information to impress and inspire the specialist researcher, while engineers, designers and mature students will learn much about the practicalities of joining materialsthe bulk of text is first rate. This collection of papers contains over 750 references and enough metallurgical information to impress and inspire the specialist researcher, while engineers, designers and mature students will learn much about the practicalities of joining materials. [ ] The bulk of text is first rate." --The Aeronautical Journal

Contributor contact details xi
Preface xv
Part I Welding techniques
1(178)
1 New welding techniques for aerospace engineering
3(22)
R. Freeman
1.1 Introduction
3(1)
1.2 Airworthiness implications of new welding and joining technologies
4(5)
1.3 New developments in welding and joining of aerospace materials
9(6)
1.4 Failure of welded and bonded joints in service
15(8)
1.5 The importance of international standards
23(1)
1.6 References
23(2)
2 Inertia friction welding (IFW) for aerospace applications
25(50)
M.M. Attallah
M. Preuss
2.1 Introduction
25(9)
2.2 Process parameters, heat generation and modelling
34(10)
2.3 Microstructural development
44(11)
2.4 Development of mechanical properties
55(11)
2.5 Residual stress development
66(3)
2.6 Future trends
69(1)
2.7 Sources of further information and advice
70(1)
2.8 References
70(5)
3 Laser welding of metals for aerospace and other applications
75(34)
J. Blackburn
3.1 Introduction
75(1)
3.2 Operating principles and components of laser sources - an overview
76(3)
3.3 Key characteristics of laser light
79(3)
3.4 Basic phenomena of laser light interaction with metals
82(5)
3.5 Laser welding fundamentals
87(7)
3.6 Laser weldability of titanium alloys
94(8)
3.7 Future trends
102(1)
3.8 Sources of further information and advice
102(1)
3.9 References
103(6)
4 Hybrid laser-arc welding of aerospace and other materials
109(33)
J. Zhou
H.L. Tsai
P.C. Wang
4.1 Introduction
109(3)
4.2 Fundamentals of hybrid laser-arc welding
112(13)
4.3 Hybrid laser-arc welding of aeronautical materials
125(10)
4.4 Future trends
135(1)
4.5 References
136(6)
5 Heat-affected zone cracking in welded nickel superalloys
142(37)
O.A. Ojo
N.L. Richards
5.1 Introduction
142(3)
5.2 Characteristics of crack-inducing intergranular liquid and factors that affect heat-affected zone (HAZ) cracking
145(6)
5.3 Formation of HAZ grain-boundary liquid
151(1)
5.4 Constitutional liquation of second-phase particles in nickel-based superalloys
152(6)
5.5 Role of minor elements in HAZ intergranular liquation cracking
158(13)
5.6 Conclusions
171(1)
5.7 References
172(7)
Part II Other joining techniques
179(205)
6 Assessing the riveting process and the quality of riveted joints in aerospace and other applications
181(34)
G. Li
G. Shi
N.C. Bellinger
6.1 Introduction
181(1)
6.2 Riveting process and quality assessment of the rivet installation
182(2)
6.3 Determination of residual strains and interference in riveted lap joints
184(3)
6.4 Summary and recommendations for the riveting process research
187(1)
6.5 Case studies using the force-controlled riveting method
188(23)
6.6 Conclusions
211(1)
6.7 Acknowledgements
212(1)
6.8 References
212(3)
7 Quality control and non-destructive testing of self-piercing riveted joints in aerospace and other applications
215(20)
P. Johnson
7.1 Introduction
215(2)
7.2 Computer vision
217(15)
7.3 Ultrasonic testing
232(1)
7.4 Conclusion
233(1)
7.5 References
233(2)
8 Improvements in bonding metals for aerospace and other applications
235(53)
A. Kwakernaak
J. Hofstede
J. Poulis
R. Benedictus
8.1 Introduction: key problems in metal bonding
235(1)
8.2 Developments in the range of adhesives for metal
236(10)
8.3 Developments in surface treatment techniques for metal
246(10)
8.4 Developments in joint design
256(15)
8.5 Developments in modelling and testing the effectiveness of adhesive-bonded metal joints
271(8)
8.6 Future trends
279(1)
8.7 Sources of further information and advice
280(1)
8.8 References
281(7)
9 Composite to metal bonding in aerospace and other applications
288(32)
R.A. Pethrick
9.1 Introduction
288(3)
9.2 Testing of adhesive bonded structures
291(3)
9.3 Bonding to the metal substrate
294(3)
9.4 Composite pre-treatment
297(1)
9.5 Bonding composite to metal
298(1)
9.6 Adhesives
298(7)
9.7 Composite-metal bonded structures
305(9)
9.8 Conclusions
314(1)
9.9 Acknowledgements
314(1)
9.10 References
314(6)
10 Diffusion bonding of metal alloys in aerospace and other applications
320(25)
H.S. Lee
10.1 Introduction
320(3)
10.2 Diffusion-bonding process
323(19)
10.3 Conclusions and future trends
342(1)
10.4 References
342(3)
11 High-temperature brazing in aerospace engineering
345(39)
A. Elrefaey
11.1 Introduction
345(1)
11.2 Filler metals
346(19)
11.3 Trends in brazing at high temperature
365(14)
11.4 Conclusion and future trends
379(1)
11.5 References
380(4)
Appendix: Linear friction welding in aerospace engineering
384(32)
I. Bhamji
A.C. Addison
P.L. Threadgill
M. Preuss
A.1 Introduction to linear friction welding
384(1)
A.2 History and major applications of linear friction welding
385(3)
A.3 Linear friction welding machines
388(6)
A.4 Macroscopic features of and defects in linear friction welds
394(2)
A.5 Microscopic features of linear friction welds
396(1)
A.6 Linear friction welding of titanium alloys
397(9)
A.7 Linear friction welding of nickel-based superalloys
406(1)
A.8 Linear friction welds in other materials
407(3)
A.9 Conclusion
410(1)
A.10 References
411(5)
Index 416
Mahesh C. Chaturvedi is Professor Emeritus in the Department of Mechanical and Manufacturing Engineering at the University of Manitoba, Canada.