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Henry Ford's Lean Vision: Enduring Principles from the First Ford Motor Plant [Kõva köide]

  • Formaat: Hardback, 400 pages, kõrgus x laius: 234x156 mm, kaal: 703 g
  • Ilmumisaeg: 10-Sep-2002
  • Kirjastus: Productivity Press
  • ISBN-10: 1563272601
  • ISBN-13: 9781563272608
  • Formaat: Hardback, 400 pages, kõrgus x laius: 234x156 mm, kaal: 703 g
  • Ilmumisaeg: 10-Sep-2002
  • Kirjastus: Productivity Press
  • ISBN-10: 1563272601
  • ISBN-13: 9781563272608
Praise from Industry Week, January 2003 "...In Henry Ford's Lean Vision...Levinson shows how the father of American mass production toiled to eliminate waste, instituted just-in-time delivery of inventory, and applied many other tools now identified with lean..."

Japanese manufacturers have made concepts like kaizen (continuous improvement), poka-yoke (error-proofing), and just-in-time famous. When the Japanese began to adopt these techniques from the Ford Motor Company during the early twentieth century, they knew exactly what they were getting: proven methods for mass-producing any product or delivering any service cheaply but well.

Henry Ford's methods, however, went well beyond the synergistic and mutually supporting techniques that constitute what we now call lean manufacturing. They included the "soft sciences," the organizational psychology that makes every employee a partner in the drive for success.

In Henry Ford's Lean Vision, William A. Levinson draws from Henry Ford's writings, the procedures in his factories, and historical anecdotes about the birth of lean in Japan to show that the philosophy that revolutionized Japanese manufacturing was the same philosophy that grew the Ford Motor Company into a global powerhouse -- and made the United States the wealthiest and most powerful nation on earth. Levinson reveals how Ford was ahead of other modern visionaries and discusses why the very ideas that made his company such a success were abandoned in his own country, and why they finally found acceptance in Japan.

Henry Ford's Lean Vision is a hands-on reference that provides the reader with proven principles and methods that can be applied in any business or service enterprise. It covers all aspects of building and running a successful enterprise, including Ford's principles for human relationships and the management of physical resources.

Arvustused

"Henry Ford's Lean Vision could have been written about the Theory of Constraints (TOC) as much as about Lean! To understand better TOC's concepts of Throughput World, satisfying all of the stakeholders, creating value, managing the supply chain and the constraint, the reader need only look into the fundamentals and principles of Henry Ford in Mr. Levinson's book. The book captures the idea that sustainable success must come from an integrated approach of leadership, methodology, culture and organizational alignment. Anyone who is trying to implement Theory of Constraints or Lean or other improvement methodologies should read and reread this book. Its historical analogies and numerous references to the more modern gurus make it an interesting and enjoyable read!"

Dee Jacob, Partner, The Goldratt Institute 06/01/04

Preface ix
Why This Book Was Written xi
Introduction xiii
What to Expect from this Book xiii
Background Resources xiv
Chapter by
Chapter Overview
xv
Brave New World: Changing How the World Works
1(20)
The Bottom Line: Ford's Results Speak for Themselves
3(3)
Defining Lean Enterprise
6(11)
Ford's Basic Principles
17(4)
Ford's Principles: The Foundation
21(34)
Natural Law
22(5)
Ford and Eastern Philosophy: The Japanese Connection
27(3)
Continuous Improvement: Kaizen
30(11)
Bringing Win-Win to the Worksplace
41(6)
Service
47(5)
Summary
52(3)
Ford on Labor Relations
55(20)
Management and Labor as Partners
56(8)
No Free Lunch: A Key Concept
64(2)
Human Resource Practices
66(4)
Employee Housing and Stores
70(3)
Summary
73(2)
Principles for Organizational and Personal Success
75(28)
Persistence
81(2)
Initiative
83(2)
Breaking Down Organizational Barriers
85(3)
Corporate Culture at the Ford Motor Company
88(8)
How the Ford Motor Company Lost Its Culture
96(7)
Perceiving Genuine Value
103(30)
A Warning to the United States
104(9)
Everything Must Add Value
113(1)
Middlemen Do Not Add value
113(7)
Advertising as Waste
120(4)
No Free Lunch
124(9)
Ford on Economics, Government, and Health Care
133(28)
Business Cycles
133(2)
The Stock Market Should Be Irrelevant to National Prosperity
135(3)
The Role of Inexpensive Energy
138(7)
The Role of Government
145(8)
Health Care
153(8)
Eliminate Waste
161(30)
``Everything But the Squeal''
163(15)
ISO 14000 Is Free
178(10)
Summary
188(3)
Ford's Factory
191(94)
The Factory and the Worker
194(1)
Continuous Improvement: Kaizen
195(5)
Lean Manufacturing
200(1)
5S-CANDO
201(27)
Just-In-Time (JIT) Manufacturing and Inventory Reduction
228(19)
Design for Manufacture and Design for Assembly
247(7)
Process Simplification and Improvement
254(13)
Packaging and Delivery
267(1)
Point-of-Use Assembly
268(2)
Occupational Safety
270(11)
Quality Control
281(4)
Customer and Supplier Relationships
285(16)
Identifying Markets and Creating Demand
285(4)
Pricing Strategy
289(3)
Supply Chain Management
292(9)
Frederick Winslow Taylor and Scientific Management
301(26)
Did Taylor Influence Ford?
303(1)
Scientific Management, Lean Manufacturing, and Kaizen Blitz
304(1)
Taylor and Motion Efficiency
305(4)
The Truth Behind Taylorism
309(10)
Principles for Change Management
319(3)
An Experimental Design Tragedy
322(5)
The Influence of Benjamin Franklin
327(8)
Franklin on Waste
328(3)
Franklin on Initiative, Self-Reliance, and Persistence
331(2)
Franklin on Money
333(2)
Bibliography 335(8)
Index 343


William A. Levinson