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E-raamat: Advanced Aseptic Processing Technology

Edited by (Akers Kennedy and Associates, Kansas City, Missouri, USA), Edited by (Agalloco and Associates, Belle Mead, New Jersey, USA)
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The preparation of sterile products using aseptic processing is considered perhaps the most critical process in the pharmaceutical industry and has witnessed continual improvement over the last half century. New approaches that have transformed classical aseptic production methods are appearing almost daily. This book reviews emerging technologies for aseptic processing that will markedly reduce the level of contamination risk for sterile products and includes coverage on:











The use of isolator and barrier concepts for aseptic processing and assembly.





The application of robotics as an alternative to gowned personnel.





The increasing reliance on automation to minimize or eliminate operator intervention.





The design, operational, monitoring and compliance changes necessary for success with advanced aseptic processing.

Advanced Aseptic Processing Technology is an essential reference for anyone working with sterile products, and is recommended for individuals in manufacturing,, compliance, regulatory affairs, microbiology, environmental monitoring, sterility testing, sterilization, validation, engineering, development, facility and equipment design, component and equipment suppliers, automation, and robotics.
Preface v
Contributors x
1 An introduction to advanced aseptic processing technology
1(9)
James Agalloco
James Akers
2 Getting started, establishing an aseptic processing systems technology group
10(6)
Amnon Eylath
3 Aseptic processing facility design
16(12)
Sterling Kline
4 Innovations in aseptic processing technology
28(8)
James Agalloco
James Akers
5 Ergonomics in enclosure design
36(7)
Brian Smith
David Pallister
6 Design and engineering---containment applications
43(22)
Brian Smith
David Pallister
7 Design and engineering of isolators
65(11)
Didier Meyer
8 Definition of restricted access barrier systems
76(4)
Jorg Zimmermann
9 Rapid transfer port system: the key element for contained enclosures in advanced aseptic processing
80(10)
Brigitte Lechiffre
David Barbault
10 Aseptic processing transfer systems
90(16)
Gary Partington
11 Disposable equipment in advanced aseptic technology
106(12)
Maik W. Jornitz
Jean-Marc Cappia
12 A comparison of capital and operating costs for aseptic manufacturing facilities
118(26)
Jorge Ferreira
Beth Holden
Jeff Kraft
Kevin Schreier
13 Risk assessment and mitigation in aseptic processing
144(8)
James Agalloco
James Akers
14 Sterile product manufacture using form fill seal technologies
152(20)
Harold Baseman
15 Genesis of the closed vial technology
172(9)
Daniel Py
Angela Turner
16 Aseptic containment
181(17)
Julian Wilkins
17 Points to consider in the design of a filling isolator
198(6)
Valerie Welter
18 Sterility test isolators---a user's perspective
204(19)
Robert J. Keller
19 Advanced aseptic processing fill finish trends: options to consider, restricted access barrier systems, and/or isolators
223(12)
Jack Lysfjord
20 Process simulation for advanced aseptic processing
235(17)
James Agalloco
James Akers
21 Qualification/validation of aseptic processing environments, systems, and equipment
252(7)
James Agalloco
22 Isolator integrity leak inspection
259(8)
Scott Pool
23 Environmental monitoring of advanced aseptic processing technology
267(9)
James Akers
James Agalloco
24 Decontamination of advanced aseptic processing environments
276(13)
James Agalloco
James Akers
25 Hydrogen peroxide gas decontamination
289(20)
James R. Rickloff
26 Isolation technology: hydrogen peroxide decontamination
309(20)
David Watling
27 Single-injection vapor-phase hydrogen peroxide decontamination of isolators and clean rooms
329(10)
Kunihiro Imai
Souma Watanabe
Yasusuke Oshima
Mamoru Kokubo
James Akers
28 Chlorine dioxide decontamination/sterilization
339(11)
Mark A. Czarneski
29 Current expectations for aseptic processing: a regulatory perspective
350(10)
Richard L. Friedman
30 The evolution of advanced aseptic processing for pharmaceutical manufacturing: perspectives of a regulatory scientist
360(9)
David Hussong
31 A perspective on European regulations for advanced aseptic processing
369(9)
James Agalloco
James Akers
32 Advanced aseptic processing technologies in Japan
378(12)
Tsuguo Sasaki
Morihiko Takeda
33 Pilot plants and isolation technology
390(5)
James Agalloco
34 Highly automated isolator-based vaccine filling---a case study
395(9)
James Akers
Kazuhito Tanimoto
Masahito Kawata
35 Technological advancements in aseptic processing and the elimination of contamination risk
404(7)
James Akers
Yoshi Izumi
36 Radiopharmaceutical filling line
411(5)
Frank Mastromonica
Simon Steingart
37 Powder handling installation for high potent bulk pharmaceutical ingredients
416(7)
Bert Brabants
38 Isolator technology for aseptic filling of anti-cancer drugs
423(9)
Paul Martin
39 RABS case study
432(6)
Jorg Zimmermann
40 Innovation in aseptic processing: case study through the development of a new technology
438(7)
Benoit Verjans
41 Isolated robotics
445(8)
Christopher Procyshyn
42 The future of aseptic processing
453(5)
James Agalloco
James Akers
Appendix I Extracts of IQ, OQ, and PQ protocols for filling isolator 458(15)
Index 473
James Agalloco is President of Agalloco & Associates. Since the formation of Agalloco & Associates in 1991, Jim has assisted more than 100 firms in the areas of validation, sterilization, aseptic processing and compliance. . He is a past President of the Parenteral Drug Association and a member of United States Pharmacopeias Microbiology and Sterility Assurance Expert Committee since 2005. He has authored or co-authored 43 book chapters and over 100 papers, and has lectured extensively on process validation, aseptic processing, sterilization and isolation technology at various industry meetings, domestically as well as internationally. He also co-edited the book Validation of Pharmaceutical Processes, 3rd edition, Informa Healthcare, 2007.

James E. Akers Ph.D. is President and Co-Owner of Akers Kennedy & Associates and a Technical Consultant to Shibuya Kogyo, Co. LTD. Dr Akers received his BA in Biology from the University of Kansas in 1971 and his Ph.D. in Medical Microbiology from the University of Kansas, School of Medicine in 1976. He is past president of the Parenteral Drug Association (PDA) and has participated on many PDA Task Forces. He has written over 100 articles and 28 book chapters on subjects including aseptic processing, validation, biologics manufacturing, isolation technology, and environmental monitoring. Dr Akers is a Chairman of the Microbiology and Sterility Assurance Committee of Experts for the United States Pharmacopeia and has 35 years of experience working in, evaluating and providing design input for clean environments used in research and manufacturing applications.