Contributor contact details |
|
xi | |
Preface |
|
xv | |
|
Part I Fundamentals of brazing |
|
|
1 | (82) |
|
1 The wetting process in brazing |
|
|
3 | (28) |
|
|
|
|
|
3 | (1) |
|
1.2 Wetting of solids by liquid metals and oxides |
|
|
4 | (6) |
|
1.3 Wetting versus brazing: general considerations |
|
|
10 | (8) |
|
1.4 Brazing of metals and ceramics by non-reactive and reactive alloys |
|
|
18 | (9) |
|
|
27 | (1) |
|
|
28 | (3) |
|
2 Strength and margins of brazed joints |
|
|
31 | (24) |
|
|
|
31 | (1) |
|
2.2 Applicability of common failure criteria to analysis of brazed joints |
|
|
32 | (10) |
|
2.3 Alternative approach for developing failure assessment diagrams (FADs) |
|
|
42 | (11) |
|
|
53 | (1) |
|
|
53 | (1) |
|
|
53 | (2) |
|
3 Modeling of the sequence of phenomena in brazing |
|
|
55 | (28) |
|
|
|
55 | (2) |
|
3.2 Modeling brazing systems |
|
|
57 | (6) |
|
3.3 Finite element analysis of residual stresses in brazed structures |
|
|
63 | (6) |
|
3.4 Micro-scale brazing phenomena modeling |
|
|
69 | (8) |
|
|
77 | (1) |
|
|
77 | (6) |
|
Part II Materials used in brazing |
|
|
83 | (338) |
|
4 Brazing of superalloys and the intermetallic alloy (y -TiAl) |
|
|
85 | (36) |
|
|
|
|
85 | (1) |
|
4.2 Brazing of superalloys on a nickel base |
|
|
86 | (14) |
|
4.3 Brazing of titanium aluminides |
|
|
100 | (15) |
|
|
115 | (1) |
|
|
116 | (1) |
|
|
117 | (4) |
|
5 High-temperature brazing: filler metals and processing |
|
|
121 | (39) |
|
|
|
121 | (1) |
|
5.2 Features of base metal (BM) alloys used in high-temperature brazing |
|
|
122 | (1) |
|
5.3 Brazing filler metals (BFMs) for joining high-temperature base metals |
|
|
123 | (9) |
|
5.4 High-temperature base metal brazing |
|
|
132 | (18) |
|
5.5 Metallurgical paths of joint formation |
|
|
150 | (3) |
|
5.6 Industrial applications |
|
|
153 | (4) |
|
|
157 | (3) |
|
6 Brazing of diamonds and cubic boron nitride |
|
|
160 | (34) |
|
|
|
|
|
|
160 | (1) |
|
6.2 Physical properties of diamond and cubic boron nitride (CBN) |
|
|
161 | (4) |
|
6.3 Diamond's interaction with metals |
|
|
165 | (9) |
|
6.4 Diamond graphitization during annealing and brazing |
|
|
174 | (1) |
|
6.5 Wetting of diamond by metals and alloys |
|
|
174 | (2) |
|
6.6 Wetting of cubic boron nitride (CBN) |
|
|
176 | (1) |
|
6.7 Brazing filler metals and techniques for diamond joining |
|
|
176 | (6) |
|
6.8 Mechanical testing of diamond joints |
|
|
182 | (2) |
|
6.9 Brazing of cubic boron nitride (CBN) |
|
|
184 | (3) |
|
6.10 Brazed cubic boron nitride (CBN) products |
|
|
187 | (3) |
|
|
190 | (1) |
|
|
191 | (3) |
|
7 Brazing of oxide, carbide, nitride and composite ceramics |
|
|
194 | (27) |
|
|
|
194 | (1) |
|
7.2 Difficulties of brazing with ceramics and solutions |
|
|
194 | (2) |
|
7.3 Brazing of oxide ceramics |
|
|
196 | (4) |
|
7.4 Brazing of nitride ceramics |
|
|
200 | (5) |
|
7.5 Brazing of carbide ceramics |
|
|
205 | (7) |
|
7.6 Brazing of carbon-carbon (C/C) composites |
|
|
212 | (4) |
|
|
216 | (3) |
|
|
219 | (2) |
|
8 Brazing of nickel, ferrite and titanium-aluminum intermetallics |
|
|
221 | (28) |
|
|
|
221 | (1) |
|
8.2 Physical properties and brazing properties of Ni-Al system intermetallics |
|
|
222 | (3) |
|
8.3 Physical properties and brazing properties of Fe-Al intermetallics |
|
|
225 | (4) |
|
8.4 Physical properties and brazing properties of Ti-Al intermetallics |
|
|
229 | (1) |
|
8.5 Brazing between Ti-Al intermetallics |
|
|
230 | (16) |
|
|
246 | (1) |
|
|
247 | (2) |
|
9 Brazing of aluminium and aluminium to steel |
|
|
249 | (31) |
|
|
|
|
249 | (1) |
|
9.2 Brazing aluminium and its alloys using reactive fluxes |
|
|
250 | (8) |
|
9.3 Brazing of aluminium to stainless steel |
|
|
258 | (5) |
|
9.4 Arc flux brazing of aluminium to galvanised steels |
|
|
263 | (5) |
|
9.5 Soldering of aluminium |
|
|
268 | (7) |
|
9.6 Conclusion and future trends |
|
|
275 | (1) |
|
|
276 | (4) |
|
10 Controlled atmosphere brazing of aluminum |
|
|
280 | (43) |
|
|
|
|
280 | (1) |
|
10.2 Applications of controlled atmosphere brazing (CAB) of aluminum |
|
|
281 | (3) |
|
10.3 Materials involved in controlled atmosphere brazing (CAB) of aluminum |
|
|
284 | (8) |
|
|
292 | (7) |
|
10.5 Controlled atmosphere brazing (CAB) process |
|
|
299 | (9) |
|
10.6 Corrosion in controlled atmosphere brazing (CAB) brazed heat exchangers |
|
|
308 | (10) |
|
|
318 | (5) |
|
11 Active metal brazing of advanced ceramic composites to metallic systems |
|
|
323 | (38) |
|
|
|
|
323 | (2) |
|
11.2 Brazing dissimilar materials |
|
|
325 | (8) |
|
11.3 Brazing ceramic-matrix composites |
|
|
333 | (22) |
|
|
355 | (1) |
|
|
356 | (1) |
|
|
356 | (5) |
|
12 Brazing of metal and ceramic joints |
|
|
361 | (33) |
|
|
|
|
361 | (2) |
|
12.2 Brazing of metal and ceramic |
|
|
363 | (2) |
|
12.3 Brazing of metallized ceramics |
|
|
365 | (2) |
|
12.4 Active brazing of metal-ceramic compounds |
|
|
367 | (3) |
|
12.5 Influencing the mechanical properties of brazed metal-ceramic compounds |
|
|
370 | (5) |
|
12.6 Preparation for and execution of the brazing process |
|
|
375 | (2) |
|
12.7 Examination methods for brazed metal-ceramic compounds |
|
|
377 | (1) |
|
12.8 Example of an active-brazed metal-ceramic compound |
|
|
378 | (1) |
|
12.9 Induction brazing of metal-ceramic compounds |
|
|
379 | (10) |
|
|
389 | (2) |
|
|
391 | (1) |
|
|
391 | (3) |
|
13 Brazing of carbon-carbon (C/C) composites to metals |
|
|
394 | (27) |
|
|
|
394 | (1) |
|
13.2 Carbon-carbon composites |
|
|
395 | (4) |
|
13.3 Brazing filler alloys for brazing of carbon-carbon composites and metals |
|
|
399 | (10) |
|
13.4 Anisotropy of carbon-carbon composites and their brazing with metals |
|
|
409 | (4) |
|
13.5 Indirect methods for brazing carbon-carbon composites to metals |
|
|
413 | (4) |
|
|
417 | (1) |
|
|
417 | (4) |
|
Part III Applications of brazing and brazed materials |
|
|
421 | (166) |
|
14 Brazing of cutting materials |
|
|
423 | (49) |
|
|
|
|
|
423 | (2) |
|
|
425 | (4) |
|
14.3 The main factors controlling the quality of joints |
|
|
429 | (12) |
|
14.4 Brazing filler metals |
|
|
441 | (3) |
|
14.5 Induced stresses in brazed joints |
|
|
444 | (8) |
|
|
452 | (12) |
|
14.7 Conclusion and future trends |
|
|
464 | (2) |
|
|
466 | (6) |
|
15 Coating techniques using brazing |
|
|
472 | (26) |
|
|
|
472 | (1) |
|
15.2 Fundamentals of brazed coatings |
|
|
473 | (5) |
|
15.3 Classification of brazed coatings |
|
|
478 | (16) |
|
|
494 | (2) |
|
|
496 | (1) |
|
|
496 | (2) |
|
16 Metal-nonmetal brazing for electrical, packaging and structural applications |
|
|
498 | (27) |
|
|
|
498 | (1) |
|
16.2 Designing and specifying a brazement |
|
|
499 | (7) |
|
16.3 Metallization schemes |
|
|
506 | (1) |
|
16.4 Brazing method selection |
|
|
507 | (4) |
|
16.5 Performing the brazing operation |
|
|
511 | (1) |
|
16.6 Testing the brazements |
|
|
512 | (2) |
|
16.7 Test results and analysis for select material sets |
|
|
514 | (6) |
|
|
520 | (1) |
|
16.9 Sources of further information and advice |
|
|
521 | (1) |
|
|
522 | (3) |
|
17 Glasses and glass-ceramics as brazing materials for high-temperature applications |
|
|
525 | (20) |
|
|
|
|
|
|
|
525 | (1) |
|
17.2 Glass and glass-ceramic sealants for solid oxide fuel cells |
|
|
526 | (9) |
|
17.3 Glass and glass-ceramic joining for SiC-based materials |
|
|
535 | (5) |
|
|
540 | (5) |
|
18 Brazing of nickel-based filler metals for pipes and other components in contact with drinking water |
|
|
545 | (21) |
|
|
|
18.1 Introduction: brazing filler metals for corrosion-resistant applications |
|
|
545 | (2) |
|
18.2 Materials and components in drinking water installations |
|
|
547 | (4) |
|
18.3 Current drinking water regulations and standards |
|
|
551 | (2) |
|
18.4 Test rig and samples |
|
|
553 | (3) |
|
|
556 | (7) |
|
|
563 | (1) |
|
|
563 | (3) |
|
19 Fluxless brazing of aluminium |
|
|
566 | (21) |
|
|
|
566 | (1) |
|
19.2 Definition of fluxless brazing |
|
|
567 | (1) |
|
19.3 Controlled atmosphere brazing process limitations |
|
|
567 | (3) |
|
19.4 Background chemistry and metallurgy influencing fluxless brazing |
|
|
570 | (2) |
|
19.5 Fluxless brazing processes |
|
|
572 | (11) |
|
19.6 Conclusion: a summary of fluxless brazing processes |
|
|
583 | (1) |
|
|
584 | (3) |
Index |
|
587 | |