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E-raamat: Advances in Friction-Stir Welding and Processing

(University of Tehran, Iran), (University of Tehran, Iran)
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Friction-stir welding (FSW) is a solid-state joining process primarily used on aluminum, and is also widely used for joining dissimilar metals such as aluminum, magnesium, copper and ferrous alloys. Recently, a friction-stir processing (FSP) technique based on FSW has been used for microstructural modifications, the homogenized and refined microstructure along with the reduced porosity resulting in improved mechanical properties. Advances in friction-stir welding and processing deals with the processes involved in different metals and polymers, including their microstructural and mechanical properties, wear and corrosion behavior, heat flow, and simulation. The book is structured into ten chapters, covering applications of the technology; tool and welding design; material and heat flow; microstructural evolution; mechanical properties; corrosion behavior and wear properties. Later chapters cover mechanical alloying and FSP as a welding and casting repair technique; optimization and simulation of artificial neural networks; and FSW and FSP of polymers.
  • Provides studies of the microstructural, mechanical, corrosion and wear properties of friction-stir welded and processed materials
  • Considers heat generation, heat flow and material flow
  • Covers simulation of FSW/FSP and use of artificial neural network in FSW/FSP


Friction-stir welding (FSW), a relatively new joining process, is a solid-state joining technique that is energy efficient, environmentally friendly, and versatile. Friction-stir processing (FSP) is an emerging processing technique based on FSW principles. The book is structured into ten chapters covering applications of the technology: tool and welding design, material and heat flow, microstructural evolution, mechanical properties and corrosion behavior and wear properties. Later chapters cover mechanical alloying and FSP as a welding and casting repair technique, optimization and simulation of artificial neural networks, and FSW and FSP of polymers.

Muu info

Friction-stir welding (FSW) is a solid-state joining process primarily used on aluminium, and is also widely used for joining dissimilar metals such as aluminium, magnesium, copper and ferrous alloys.
List of figures and tables xiii
List of abbreviations xlvii
Acknowledgements liii
Preface lv
About the authors lvii
1 General Introduction 1(20)
M.K. Besharati Givi
P. Asadi
1.1 Historical development of welding
1(4)
1.2 Fusion and solid-state welding techniques
5(3)
1.3 Conventional friction welding
8(1)
1.4 Friction stir welding
9(6)
1.5 Friction stir processing
15(1)
1.6 Content outline
16(2)
1.7 References
18(3)
2 Heat transfer and material flow in friction stir welding 21(44)
S. Bag
D. Yaduwanshi
S. Pal
2.1 Introduction
22(2)
2.2 Principles of heat transfer and material flow
24(34)
2.3 Interaction between thermal, mechanic and metallurgical field
58(2)
2.4 References
60(5)
3 Microstructural evolution 65(76)
A. Heidarzadeh
K. Kazemi-Choobi
H. Hanifian
P. Asadi
3.1 Introduction
66(1)
3.2 Microstructure! concepts
66(8)
3.3 Microstructural evolution in pure iron and steels
74(20)
3.4 Copper and its alloys
94(15)
3.5 Aluminium and its alloys
109(11)
3.6 Magnesium alloys
120(6)
3.7 Magnesium-based composites
126(4)
3.8 Titanium and its alloys
130(5)
3.9 References
135(6)
4 Mechanical properties 141(58)
D.F.O. Braga
A.C.F. da Silva
P.M.G.P Moreira
4.1 Introduction
141(1)
4.2 Hardness
142(15)
4.3 Tensile properties
157(16)
4.4 Residual stresses and distortion
173(8)
4.5 Fatigue behaviour
181(5)
4.6 Fracture mechanics
186(6)
4.7 References
192(7)
5 Tool and welding design 199(42)
V. Infante
C. Vidal
5.1 Introduction
199(1)
5.2 Friction stir tools
200(22)
5.3 Effect of tool geometry on material flow and weld properties
222(3)
5.4 Welding design
225(7)
5.5 Summary
232(1)
5.6 Acknowledgements
233(1)
5.7 References
233(8)
6 Friction stir welding of dissimilar metals 241(54)
E.T. Akinlabi
S.A. Akinlabi
6.1 Introduction
242(1)
6.2 Experimental practice
242(3)
6.3 Friction stir welding of dissimilar aluminium alloys
245(15)
6.4 Friction stir welding of aluminium and magnesium alloys
260(6)
6.5 Friction stir welding of aluminium alloys and steel
266(5)
6.6 Friction stir welding of aluminium and titanium
271(5)
6.7 Friction stir welding of aluminium and copper
276(12)
6.8 References
288(7)
7 Corrosion behaviour in friction stir processed and welded materials 295(34)
H.S. Arora
S. Mukherjee
H.S. Grewal
H. Singh
B.K. Dhindaw
7.1 Introduction
295(2)
7.2 Major factors affecting corrosion
297(1)
7.3 Corrosion test methods
297(3)
7.4 Corrosion behaviour of friction stir processes and friction stir weldings
300(25)
7.5 References
325(4)
8 Tribological aspects in friction stir welding and processing 329(58)
V.N. Malyshev
8.1 Introduction
329(1)
8.2 Main definitions in field of friction and wear
330(2)
8.3 Mechanisms of wear
332(3)
8.4 Friction coefficient
335(2)
8.5 Tribotechnical properties of materials processed by friction stir welding and processing
337(35)
8.6 Tool wear rate in friction stir welding and processing
372(8)
8.7 References
380(7)
9 Mechanical alloying by friction stir processing 387(40)
D. Ahmadkhaniha
P. Asadi
9.1 Introduction
387(1)
9.2 Technological applications of mechanical alloying
388(2)
9.3 Mechanochemical processing
390(1)
9.4 Methods for producing amorphous alloys and other non-equilibrium phases
391(3)
9.5 Applications of friction stir processing as a mechanical alloy treatment
394(29)
9.6 References
423(4)
10 Friction stir welding/processing as a repair welding 427(32)
P. Salami
T. Khandani
P. Asadi
M.K. Besharati Givi
10.1 Introduction
427(2)
10.2 Welding processes
429(27)
10.3 References
456(3)
11 Force and torque in friction stir welding 459(40)
P. Shahi
M. Barmouz
P. Asadi
11.1 Introduction
459(2)
11.2 Importance of force and torque measurement and prediction
461(1)
11.3 Instruments for forces and torque measurements
462(6)
11.4 Force variation in welding progress
468(2)
11.5 Effect of friction stir welding parameters on forces
470(9)
11.6 Force and torque variations as representative of weld quality
479(5)
11.7 Analytical models
484(10)
11.8 Empirical models
494(3)
11.9 References
497(2)
12 Simulation of friction stir welding and processing 499(44)
P. Asadi
M. Akbari
H. Karimi-Nemch
12.1 Introduction
500(1)
12.2 Finite element method software
500(5)
12.3 Finite element method result
505(35)
12.4 References
540(3)
13 Artificial neural network and optimization 543(58)
M. Akbari
P. Asadi
M.K. Besharati Givi
G. Khodabandehlouie
13.1 Introduction
544(2)
13.2 Artificial neural network
546(17)
13.3 Optimization
563(32)
13.4 References
595(6)
14 Friction stir welding/processing of polymeric materials 601(70)
M. Barmouz
P. Shahi
P. Asadi
14.1 Introduction
601(3)
14.2 Properties and macromolecules
604(3)
14.3 Plastic welding
607(8)
14.4 Friction stir welding of polymeric materials
615(46)
14.5 Composite fabrication via friction stir processing
661(7)
14.6 References
668(3)
15 Friction stir welding applications in industry 671(52)
A. Amini
P. Asadi
P. Zolghadr
15.1 Introduction
671(2)
15.2 Materials and thicknesses
673(1)
15.3 Joint geometries
673(1)
15.4 Applications
674(32)
15.5 Machines for friction stir welding
706(7)
15.6 Robotic friction stir welding
713(9)
15.7 References
722(1)
Index 723
Mohammad-Kazem Besharati-Givi is an associate professor at University of Tehran, School of Mechanical Engineering. He received his PhD degree from the University of Leeds in 1990. He is an expert in metal forming and welding, particularly FSW/FSP, and has published more than 50 ISI papers in the field of FSW/FSP. Parviz Asadi is a PhD student at University of Tehran, School of Mechanical Engineering. He was selected as the best student researcher at the University of Tehran in 2010 and has published 15 ISI papers in the field of FSW/FSP.
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