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E-raamat: Analysis of Machining and Machine Tools

  • Formaat: EPUB+DRM
  • Ilmumisaeg: 29-Dec-2015
  • Kirjastus: Springer-Verlag New York Inc.
  • Keel: eng
  • ISBN-13: 9781489976451
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  • Formaat: EPUB+DRM
  • Ilmumisaeg: 29-Dec-2015
  • Kirjastus: Springer-Verlag New York Inc.
  • Keel: eng
  • ISBN-13: 9781489976451

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This book provides readers with the fundamental, analytical, and quantitative knowledge of machining process planning and optimization based on advanced and practical understanding of machinery, mechanics, accuracy, dynamics, monitoring techniques, and control strategies that they need to understanding machining and machine tools. It is written for first-year graduate students in mechanical engineering, and is also appropriate for use as a reference book by practicing engineers. It covers topics such as single and multiple point cutting processes; grinding processes; machine tool components, accuracy, and metrology; shear stress in cutting, cutting temperature and thermal analysis, and machine tool chatter. The second section of the book is devoted to “Non-Traditional Machining,” where readers can find chapters on electrical discharge machining, electrochemical machining, laser and electron beam machining, and biomedical machining. Examples of realistic problems that engineers are likely to face in the field are included, along with solutions and explanations that foster a didactic learning experience.

1 Introduction
1(8)
1.1 Basic Definitions
1(1)
1.2 Historical Development of Machining Technology
2(1)
1.3 Overview of Machining Processes and Systems
3(3)
1.4 General Requirements in the Construction of Machine Tools
6(3)
2 Single-Point Cutting Processes
9(16)
2.1 Motions in Machining
9(1)
2.2 Machine Tools Using Single-Point Cutters
10(15)
3 Multiple Point Cutting Processes
25(20)
3.1 Milling Machine and Milling Process
25(13)
3.2 Drilling Process
38(7)
4 Grinding Processes
45(18)
4.1 Grinding Machine and Process Overview
45(1)
4.2 Grinding Wheel Code
46(1)
4.3 Surface Grinding
47(7)
4.4 Cylindrical Grinding
54(6)
4.5 Special Grinding Processes
60(3)
5 Machine Tool Components
63(32)
5.1 Frames
64(7)
5.2 Slides and Rails
71(2)
5.3 Motors
73(5)
5.4 Spindles
78(4)
5.5 Tool Materials
82(3)
5.6 Controls
85(10)
6 Machine Tool Accuracy and Metrology
95(18)
6.1 Acceptable Accuracy of Machine Tools
95(1)
6.2 Machine Tool Accuracy
96(6)
6.3 Random Error and Tolerance Template
102(1)
6.4 Machine Tool Metrology
103(10)
7 Mechanics of Machining
113(20)
7.1 Orthogonal Cutting Model
113(1)
7.2 Forces in Orthogonal Cutting
114(3)
7.3 Stresses
117(1)
7.4 Shear Angle
117(8)
7.5 Velocities
125(2)
7.6 Shear Strain and Shear Strain Rate
127(1)
7.7 Cutting Energy
128(5)
8 Shear Stress in Cutting
133(8)
8.1 Strain Rate and Temperature
133(3)
8.2 Effect of Normal Stress
136(1)
8.3 Inhomogeneous Strain
137(4)
9 Cutting Temperature and Thermal Analysis
141(14)
9.1 The Measurement of Cutting Temperatures
141(3)
9.2 Heat Generation in Machining
144(2)
9.3 Temperature Distribution in Machining
146(9)
10 Machine Tool Chatter
155(12)
10.1 Machining Dynamics
155(2)
10.2 Arnold-Type Chatter
157(5)
10.3 Regenerative Chatter
162(5)
11 Electrical Discharge Machining
167(14)
11.1 EDM--An Overview
168(1)
11.2 Sinking and Wire EDM
169(1)
11.3 Discharge Material Removal Mechanism and Dielectric Medium
169(2)
11.4 EDM Pulses and Process Monitoring
171(1)
11.5 EDM Generators
172(5)
11.6 EDM Surface Integrity
177(1)
11.7 Conclusions
178(3)
12 Electrochemical Machining, Chemical Machining, and Chemical Mechanical Polishing Processes
181(12)
12.1 Electrochemical Machining
181(6)
12.2 Chemical Machining
187(2)
12.3 Chemical Mechanical Polishing
189(4)
13 Laser and Electron Beam Machining
193(14)
13.1 Laser Beam Machining
193(9)
13.2 Electron Beam Machining
202(5)
14 Biomedical Machining
207(22)
14.1 Oblique Cutting of Soft Tissue
208(3)
14.2 Needle Cutting Edges
211(5)
14.3 Force for Blade and Needle Insertion
216(2)
14.4 Needle Tip Grinding
218(2)
14.5 Optimal Needle with Lancet Point
220(2)
14.6 Biomedical Grinding: Dental, Skull Base Neurosurgery, and Atherectomy
222(3)
14.7 Electrosurgical Processes and Thermal Dose Model
225(1)
14.8 Concluding Remarks
226(3)
References 229
Steven Y. Liang is Morris M. Bryan, Jr. Professor in Mechanical Engineering for Advanced Manufacturing Systems at Georgia Institute of Technology, USA. 

Albert J. Shih is Professor in Mechanical Engineering, Biomedical Engineering, and Integrative Systems + Design (ISD) at the University of Michigan, USA.  He is the Associate Chair of ISD and Director of the Global Automotive and Manufacturing Engineering Program.