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E-raamat: Automotive Technician Training: Theory

(Technical Consultant, Institute of the Motor Industry (IMI), UK), (Avia Sports Cars Ltd, UK)
  • Formaat: 578 pages
  • Ilmumisaeg: 21-Sep-2021
  • Kirjastus: Routledge
  • Keel: eng
  • ISBN-13: 9781000450521
  • Formaat - PDF+DRM
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  • Formaat: 578 pages
  • Ilmumisaeg: 21-Sep-2021
  • Kirjastus: Routledge
  • Keel: eng
  • ISBN-13: 9781000450521

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"Produced alongside the ATT online learning resources, this textbook covers all the theory and technology sections that students need to learn in order to pass levels 1, 2 and 3 automotive courses. It is recommended by the Institute of the Motor Industryand is ideal for exams run by other awarding bodies"--

Produced alongside the ATT online learning resources, this textbook covers all the theory and technology sections that students need to learn in order to pass levels 1, 2 and 3 automotive courses. It is recommended by the Institute of the Motor Industry and is ideal for exams run by other awarding bodies.

Automotive Technician Training is the definitive student textbook for automotive engineering. It covers all the theory and technology sections that students need to learn in order to pass levels 1, 2 and 3 automotive courses. It is recommended by the Institute of the Motor Industry and is ideal for courses and exams run by other awarding bodies. This revised edition overhauls the coverage of general skills and advanced diagnostic techniques. It also includes a new chapter about electric and hybrid vehicles and advanced driver-assistance systems, along with new online learning activities.

Unlike current textbooks on the market, this takes a blended-learning approach, using interactive features that make learning more enjoyable and effective. It is ideal to use on its own but when linked with IMI eLearning online resources, it provides a comprehensive package that includes activities, video footage, assessments and further reading. Information and activities are set out in sequence to meet teacher and learner needs, as well as qualification requirements.

Arvustused

"The writing is clear, concise and both authors' styles blend well... Useful for not just students cramming for their exams but also professionals wanting to re-cap their knowledge."

-- Autotechnician Magazine "The writing is clear, concise and both authors' styles blend well... Useful for not just students cramming for their exams but also professionals wanting to re-cap their knowledge."

-- Autotechnician Magazine

It goes through the fundamentals of all areas of the automotive technician: from health and safety to the working environment, to tools and equipment to electrical systems to future systems.

-- Carl Smith, Suffolk New College, UK

Preface ix
Acknowledgements x
1 How to use this book
1(5)
1.1 Introduction
2(3)
1.1.1 Start here
2(1)
1.1.2 Learning activities
2(1)
1.1.3 Visible thinking
3(2)
1.2 Summary
5(1)
2 Working safely
6(14)
2.1 Personal and vehicle protection
7(2)
2.1.1 Personal protective equipment
7(1)
2.1.2 Vehicle safety
8(1)
2.1.3 Moving loads
8(1)
2.2 Housekeeping
9(1)
2.2.1 Working environment
9(1)
2.2.2 Equipment maintenance
9(1)
2.3 Health and safety
10(3)
2.3.1 Introduction
10(1)
2.3.2 Regulations and laws
11(1)
2.3.3 Health and Safety law
12(1)
2.4 Hazards and risks
13(5)
2.4.1 Hazards
13(1)
2.4.2 High voltage vehicles
14(1)
2.4.3 Fire
15(2)
2.4.4 Signage
17(1)
2.5 Personal responsibilities
18(2)
2.5.1 Safety procedures
18(1)
2.5.2 Environmental protection
18(2)
3 Automotive industry
20(17)
3.1 The motor trade
21(5)
3.2 Information and systems
26(1)
3.3 Communication
27(4)
3.4 Documentation
31(4)
3.5 Working relationships
35(2)
3.5.1 Coleagues
35(1)
3.5.2 Customers
35(2)
4 Workshop skills
37(32)
4.1 Hand tools and measuring
38(7)
4.1.1 Hand tools
38(3)
4.1.2 Measurement
41(4)
4.2 Equipment
45(8)
4.2.1 Workshop equipment
45(4)
4.2.2 Test equipment
49(4)
4.3 Materials and fabrication
53(16)
4.3.1 Materials
53(1)
4.3.2 Metal cutting and shaping
54(4)
4.3.3 Joining
58(1)
4.3.4 Nuts, screws, washers and bolts
58(5)
4.3.5 Adhesives
63(1)
4.3.6 Soldering, brazing and welding
64(1)
4.3.7 Shrinking
65(1)
4.3.8 Riveting
66(1)
4.3.9 Gaskets, sealants and oil seals
67(2)
5 Maintenance
69(11)
5.1 Vehicle overview
70(5)
5.1.1 Maintenance and inspections
70(1)
5.1.2 Layouts
70(2)
5.1.3 Body design
72(2)
5.1.4 Main systems
74(1)
5.2 Servicing and Inspections
75(5)
5.2.1 Introduction
75(1)
5.2.2 Rules and regulations
76(1)
5.2.3 Service sheets
77(1)
5.2.4 Road test
78(1)
5.2.5 Effects of incorrect adjustments
78(1)
5.2.6 Information sources
79(1)
6 Engine systems
80(141)
6.1 Mechanical
81(44)
6.1.1 Operating cycles
81(6)
6.1.2 Engine variations
87(6)
6.1.3 Engine operating details
93(5)
6.1.4 Terminology and systems
98(12)
6.1.5 Cylinder components
110(1)
6.1.6 Valves and valve gear
111(3)
6.1.7 Engine designs
114(7)
6.1.8 Cylinder deactivation
121(1)
6.1.9 Water injection
122(1)
6.1.10 Miller cycle
123(1)
6.1.11 Variable compression (VC) engine
124(1)
6.2 Lubrication
125(9)
6.2.1 Friction and lubrication
125(1)
6.2.2 Oils and specifications
126(1)
6.2.3 Lubrication system operation
127(1)
6.2.4 Oil pumps and filtration
128(2)
6.2.5 Oil lubrication systems
130(2)
6.2.6 Other lubrication components
132(1)
6.2.7 Oil filter modules
133(1)
6.3 Cooling
134(13)
6.3.1 Cooling introduction
134(3)
6.3.2 Components and operation
137(3)
6.3.3 Cooling and heating
140(1)
6.3.4 Antifreeze
140(1)
6.3.5 Components
141(4)
6.3.6 Heater
145(1)
6.3.7 Thermal management system (TMS)
146(1)
6.4 Fuel
147(37)
6.4.1 Introduction
147(3)
6.4.2 Electronic fuel injection
150(12)
6.4.3 Bosch DI-Motronic
162(3)
6.4.4 Gasoline DI electronic control
165(1)
6.4.5 Diesel introduction
166(7)
6.4.6 Bosch VR system
173(3)
6.4.7 Bosch CR system
176(4)
6.4.8 Diesel injection pressure
180(1)
6.4.9 Common rail intelligent injectors
181(2)
6.4.10 Coding components
183(1)
6.5 Ignition
184(13)
6.5.1 Ignition overview
184(3)
6.5.2 Electronic Ignition
187(3)
6.5.3 Electronic spark advance
190(2)
6.5.4 Distributorless ignition
192(1)
6.5.5 Coil on plug ignition
193(1)
6.5.6 Spark plugs and leads
194(2)
6.5.7 Spark plug electrode designs
196(1)
6.5.8 Dynamic skip fire
197(1)
6.6 Air supply, exhaust and emissions
197(24)
6.6.1 Air pollution
197(1)
6.6.2 Worldwide harmonized light vehicles test procedure
198(1)
6.6.3 Euro 6 overview
199(2)
6.6.4 Engine combustion
201(1)
6.6.5 Environmental protection
201(2)
6.6.6 Air supply
203(3)
6.6.7 Exhaust systems
206(2)
6.6.8 Catalyst systems
208(2)
6.6.9 Diesel particulate filters (DPF) and selective catalytic reduction (SCR)
210(3)
6.6.10 Emission control systems
213(3)
6.6.11 Cooled EGR
216(1)
6.6.12 Pressure charging
216(3)
6.6.13 Electrical pressure chargers
219(2)
7 Electrical systems
221(129)
7.1 Electrical and electronic principles
222(22)
7.1.1 Electricity and the atom
222(1)
7.1.2 Basic circuits and magnetism
223(2)
7.1.3 Electrical components
225(6)
7.1.4 Electronic components
231(3)
7.1.5 Digital systems
234(4)
7.1.6 Central electrical control
238(6)
7.2 Engine electrical
244(29)
7.2.1 Battery introduction
244(2)
7.2.2 Battery types and charging
246(3)
7.2.3 Absorbent glass mat (AGM) batteries
249(1)
7.2.4 Battery testing
249(2)
7.2.5 Battery charging
251(1)
7.2.6 Starting system
252(6)
7.2.7 Starting system testing
258(1)
7.2.8 Charging system
259(8)
7.2.9 Charging system testing
267(2)
7.2.10 Stop-start control
269(2)
7.2.11 Electronic starter motor control
271(1)
7.2.12 48V technology
272(1)
7.2.13 Jump start without a battery
272(1)
7.3 Lighting and indicators
273(13)
7.3.1 Lighting systems
273(3)
7.3.2 Stoplights and reverse lights
276(2)
7.3.3 Interior lighting
278(1)
7.3.4 Lighting circuits
279(1)
7.3.5 Indicators and hazard lights
280(3)
7.3.6 Other lighting technology
283(2)
7.3.7 BMW laser headlamps
285(1)
7.4 Body electrical
286(21)
7.4.1 Washers, wipers and screens
286(3)
7.4.2 Horns, obstacle avoidance and cruise control
289(2)
7.4.3 Mobile multimedia
291(2)
7.4.4 Seats, mirrors, roofs and locking
293(4)
7.4.5 Security systems
297(1)
7.4.6 Starting, alarming and locking
298(4)
7.4.7 Safety systems
302(5)
7.5 Monitoring and instrumentation
307(22)
7.5.1 Sensors
307(2)
7.5.2 Gauges
309(3)
7.5.3 Instrument displays
312(3)
7.5.4 Vehicle condition monitoring
315(2)
7.5.5 Digital instrumentation system
317(1)
7.5.6 Global positioning system
318(4)
7.5.7 Drowsiness detection
322(1)
7.5.8 Laser head-up displays (HUDs)
323(1)
7.5.9 Connected vehicles
324(3)
7.5.10 Hacking and cybersecurity
327(2)
7.6 Heating, ventilation and AC
329(11)
7.6.1 Ventilation systems
329(1)
7.6.2 Vehicle heating
330(2)
7.6.3 Air conditioning fundamentals
332(2)
7.6.4 Air conditioning components
334(1)
7.6.5 Air conditioning systems
335(2)
7.6.6 Other heating systems
337(1)
7.6.7 Heat Pumps
338(2)
7.7 Multiplexing
340(10)
7.7.1 Overview
340(2)
7.7.2 Controller area network (CAN)
342(2)
7.7.3 CAN data signal
344(1)
7.7.4 Local interconnect network (LIN)
345(1)
7.7.5 Flex Ray
346(2)
7.7.6 Other networking methods
348(2)
8 Chassis systems
350(81)
8.1 Suspension
351(19)
8.1.1 Reasons for suspension
351(3)
8.1.2 Springs
354(4)
8.1.3 Dampers/shock absorbers
358(3)
8.1.4 Front suspension layouts
361(2)
8.1.5 Rear suspension layouts
363(3)
8.1.6 Active suspension
366(3)
8.1.7 Delphi MagneRide
369(1)
8.2 Steering
370(23)
8.2.1 Steering introduction
370(1)
8.2.2 Steering control
371(2)
8.2.3 Steering components
373(3)
8.2.4 Power steering introduction
376(2)
8.2.5 Hydraulic power steering
378(2)
8.2.6 Electric power steering
380(4)
8.2.7 Steering geometry
384(6)
8.2.8 Advanced wheel alignment
390(3)
8.3 Brakes
393(25)
8.3.1 Brakes introduction
393(2)
8.3.2 Disc, drum and parking brakes
395(3)
8.3.3 Hydraulic components
398(2)
8.3.4 Brake servo operation
400(2)
8.3.5 Braking force control
402(1)
8.3.6 Carbon ceramic brakes
403(1)
8.3.7 Anti-lock brake systems
404(5)
8.3.8 Bosch ABS
409(3)
8.3.9 Electronic parking brakes
412(1)
8.3.10 Traction control
413(2)
8.3.11 Electronic stability program
415(3)
8.4 Wheels and tyres
418(13)
8.4.1 Tyre basics
418(3)
8.4.2 Tread patterns
421(1)
8.4.3 Wheels and rims
422(4)
8.4.4 Tyre pressure monitoring
426(1)
8.4.5 Spare wheels and extended mobility
427(1)
8.4.6 Wheel balancing
428(3)
9 Transmission systems
431(53)
9.1 Clutch
432(11)
9.1.1 Purpose of the clutch
432(1)
9.1.2 Clutch mechanisms
433(2)
9.1.3 Coil spring clutch
435(1)
9.1.4 Diaphragm clutch
436(4)
9.1.5 Other types of clutch
440(2)
9.1.6 Electronic clutch
442(1)
9.2 Manual gearbox
443(9)
9.2.1 Gearbox operation
443(2)
9.2.2 Gear change mechanisms
445(2)
9.2.3 Gears and components
447(1)
9.2.4 Synchromesh mechanisms
448(2)
9.2.5 Front- and rear-wheel drive
450(2)
9.3 Automatic transmission
452(18)
9.3.1 Torque converter
452(2)
9.3.2 Automatic transmission operation
454(3)
9.3.3 Electronic and hydraulic control
457(2)
9.3.4 Constantly variable transmission
459(3)
9.3.5 Transaxle transmission
462(2)
9.3.6 Direct shift gearbox
464(6)
9.4 Driveline
470(9)
9.4.1 Propshafts
470(2)
9.4.2 Driveshafts
472(1)
9.4.3 Rear-wheel drive bearings
473(2)
9.4.4 Front-wheel drive bearings
475(1)
9.4.5 Four-wheel drive systems
476(3)
9.5 Final drive and differential
479(5)
9.5.1 Final drive
479(1)
9.5.2 Differential operation
480(2)
9.5.3 Limited slip differentials
482(2)
10 Advanced diagnostics
484(63)
10.1 Diagnostic techniques
485(18)
10.1.1 Introduction
485(1)
10.1.2 Equipment overview
486(1)
10.1.3 Diagnostic process
487(3)
10.1.4 Mechanical diagnostics
490(3)
10.1.5 Electrical diagnostics
493(5)
10.1.6 Real world diagnostics
498(4)
10.1.7 Pass-through overview
502(1)
10.2 Diagnostic tools and methods
503(18)
10.2.1 Multimeters
503(2)
10.2.2 Oscilloscopes
505(4)
10.2.3 CAT Ratings
509(1)
10.2.4 Other test equipment
510(4)
10.2.5 Pressure analysis
514(5)
10.2.6 Calibrating components
519(2)
10.3 OBD
521(7)
10.3.1 On-board diagnostics
521(1)
10.3.2 Scanners
522(2)
10.3.3 Live data
524(2)
10.3.4 ECU fuel trim diagnostics
526(2)
10.4 Oscilloscope diagnostics
528(19)
10.4.1 Sensors
528(10)
10.4.2 Actuators
538(3)
10.4.3 Ignition system
541(3)
10.4.4 Other components
544(3)
11 A Trending future: Electric and hybrid vehicles and ADAS
547(19)
11.1 Electric and hybrid vehicles overview
548(3)
11.1.1 Introduction
548(1)
11.1.2 Electric vehicle market
548(1)
11.1.3 The EV experience
548(1)
11.1.4 History
549(2)
11.2 Electric vehicle systems and components
551(4)
11.2.1 Types of electric vehicles
551(1)
11.2.2 Identifying electric and hybrid vehicles
552(1)
11.2.3 High voltage components
553(1)
11.2.4 Motors and batteries overview
553(1)
11.2.5 Charging
554(1)
11.3 Safety
555(2)
11.3.1 Risks of working with EVs
555(2)
11.3.2 IMI TechSafe™
557(1)
11.4 Advanced driver assistance systems overview
557(6)
11.4.1 Introduction
557(2)
11.4.2 Systems
559(2)
11.4.3 Radar
561(1)
11.4.4 Camera
562(1)
11.5 Alternative fuels
563(3)
Index 566
Tom Denton is the leading automotive author in the UK with a teaching career spanning lecturer to head of automotive engineering in a large college. He has published over forty automotive textbooks since 1995 and all are bestsellers.

Hayley Pells is an experienced MOT tester, owner/operator of award winning, Avia Sports Cars Ltd. She is a versatile automotive aftermarket writer, regularly published since 2017, an authoritative public speaker and consultant specialising in digital literacy, blended learning, and electric vehicle technology.