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E-raamat: Basics of CNC Programming

(North Dakota State University, USA), (Graphic Era University, Dehradun, India), (Graphic Era University, Dehradun, India)
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Before the introduction of automatic machines and automation, industrial manufacturing of machines and their parts for the key industries were made though manually operated machines. Due to this, manufacturers could not make complex profiles or shapes with high accuracy. As a result, the production rate tended to be slow, production costs were very high, rejection rates were high and manufacturers often could not complete tasks on time.

Industry was boosted by the introduction of the semi-automatic manufacturing machine, known as the NC machine, which was introduced in the 1950s at the Massachusetts Institute of Technology in the USA. After these NC machine started to be used, typical profiles and complex shapes could get produced more readily, which in turn lead to an improved production rate with higher accuracy.

Thereafter, in the 1970s, an even larger revolutionary change was introduced to manufacturing, namely the use of the CNC machine (Computer Numerical Control). Since then, CNC has become the dominant production method in most manufacturing industries, including automotive, aviation, defence, oil and gas, medical, electronics industry, and the optical industry.

Basics of CNC Programming describes how to design CNC programs, and what cutting parameters are required to make a good manufacturing program. The authors explain about cutting parameters in CNC machines, such as cutting feed, depth of cut, rpm, cutting speed etc., and they also explain the G codes and M codes which are common to CNC. The skill-set of CNC program writing is covered, as well as how to cut material during different operations like straight turning, step turning, taper turning, drilling, chamfering, radius profile, profile turning etc. In so doing, the authors cover the level of CNC programming from basic to industrial format. Drawings and CNC programs to practice on are also included for the reader.
Preface xix
Acknowledgement xxi
List of Figures xxiii
List of Abbreviations xliii
1 CNC Machine and Its Importance 1(16)
1.1 History of CNC Machine
1(1)
1.2 What is CNC?
2(1)
1.3 Working of CNC Machine
3(1)
1.4 Language of CNC Machine
3(1)
1.5 Benefits: After Coming to the CNC Machine
3(1)
1.6 Fast Change Over
4(1)
1.7 What is the Importance of CNC Machine in the Modern World?
4(1)
1.8 Advantages and Disadvantages of CNC Machine
4(3)
1.8.1 Advantages
5(1)
1.8.2 Some Most Important Advantages of CNC Machine
5(1)
1.8.3 Disadvantages
6(1)
1.9 Types of CNC Machines
7(1)
1.10 Some Constructional Features of CNC Machine
7(4)
1.11 Important Parts of CNC Machine
11(1)
1.12 What Do You Mean By NC And CNC Machine?
12(1)
1.13 Difference Between the NC Machine and CNC Machine
13(1)
1.13.1 NC Machine
13(1)
1.13.2 CNC Machine
13(1)
1.14 What is CNC Control Software?
14(1)
1.14.1 Some Popular CNC Control Software Names are Given Below
15(1)
References
15(2)
2 Turning Process and Its Cutting Parameters 17(10)
2.1 What is Turning?/What is Turning Operation?
17(1)
2.2 What is Adjustable Cutting Factor in Turning Machine?
17(1)
2.3 What is the Feed, Cutting Speed, Spindle Speed and Depth of Cut?
17(2)
2.3.1 Spindle Speed
17(1)
2.3.2 Feed
17(1)
2.3.3 Cutting Speed
18(1)
2.3.4 Depth of Cut
19(1)
2.4 What are the Turning, Facing, Straight Turning, Step Turning, Drilling, Boring and Threading Operations?
19(5)
2.4.1 Turning Operation
19(1)
2.4.2 Important Tips
20(1)
2.4.3 Facing Operation
20(1)
2.4.4 Plain Turning/Straight Turning Operation
20(2)
2.4.5 Step Turning Operation
22(1)
2.4.6 Drilling
22(1)
2.4.7 Taper Turning Operation
23(1)
2.4.8 Boring Operation
23(1)
2.4.9 Threading Operation
23(1)
2.5 Why We Choose the CNC Machine for Manufacturing the Products?
24(1)
2.6 What Should We Need for Manufacturing the Product in CNC Machine?
25(1)
References
25(2)
3 Importance of Alphabets in CNC Programming 27(10)
3.1 Alphabets, Which are Used in CNC Programming?
27(7)
3.1.1 A Rotary axis around the X-axis (unit in degrees)
27(1)
3.1.2 B Rotary axis around Y-axis (unit in degrees)
27(1)
3.1.3 C Rotary axis around Z-axis (unit in degrees)
27(1)
3.1.4 D Depth of cut
27(1)
3.1.4.1 Formula to Find Out Unknown Diameter on Turning Machine
27(1)
3.1.5 E For accuracy control during machining operation/ engraving feed rate or contouring accuracy
28(1)
3.1.6 F Feed is like a cutting force of the tool. This is applied during material removing
28(1)
3.1.7 G Preparatory function (G-code/job operation code)
28(1)
3.1.8 H Tool height offset/data
29(1)
3.1.9 I Auxiliary axis in X-axis direction
29(1)
3.1.10 J is an auxiliary axis in Y-axis. It is used in CNC milling programming
29(1)
3.1.11 K is an auxiliary axis in the Z-axis
30(1)
3.1.12 L is used as a subprogram number or L is used as a number of repetition (loops) in canned cycle
31(1)
3.1.13 M Miscellaneous code (M-code/Machine operating code)
31(1)
3.1.14 N Block number/Sequence number/Line number in CNC program
31(1)
3.1.15 O Program number/Program name
31(1)
3.1.16 P is used as a block sequence number
32(1)
3.1.17 Q is used as a Line number in some canned cycles in turning machine
32(1)
3.1.18 R denotes radius and R is used for radius profile in CNC programming
32(1)
3.1.19 S Spindle speed is the angular velocity of the work piece is called the spindle speed
32(1)
3.1.20 T Tool T is used as a cutting tool in CNC programming
32(1)
3.1.21 U Incremental axis in X-axis direction
32(1)
3.1.22 V Incremental axis in Y-axis direction
33(1)
3.1.23 W Incremental axis in Z-axis direction
33(1)
3.1.24 X Main axis in X-axis direction
33(1)
3.1.25 Y Main axis in Y-axis direction
33(1)
3.1.26 Z Main axis in Z-axis direction
33(1)
3.2 How to Write a CNC Program?/Write the Procedure of CNC Program?
34(1)
References
35(2)
4 Cutting Tool Geometry Settings in CNC Software 37(8)
4.1 What is the Cutting Tool Geometry in CNC Software?
37(1)
4.2 Another Example of Tool Offset/Geometry
38(1)
4.3 What is Cutting Tool Offset (Wear)?
39(1)
4.4 An Example of the Tool Offset (Wear)
40(1)
4.5 What are Tool Offset Geometry and Tool Offset Wear in CNC Turning Machine?
41(1)
4.6 What is Tool Nose Radius in CNC Machine?
41(1)
4.7 What is Tool Tip Location in CNC Machine? Is it Same for All CNC Turning Machines?
42(2)
4.8 Where You Enter Tool Nose Radius and Tool Tip Location?
44(1)
References
44(1)
5 Dimension Methods, Machine Zero, Work Zero and Machine Axis 45(10)
5.1 What is Absolute Dimension and Increment Dimension?
45(1)
5.1.1 Absolute Dimension (G90)
45(1)
5.1.2 Incremental Dimension (G91)
45(1)
5.2 What is Diametrical Method and Radius Method?
46(1)
5.2.1 Diametrical Method
46(1)
5.2.2 Radius Method
47(1)
5.3 What is the Machine Zero?
47(1)
5.4 What is the Work Zero Offset/Origin (0, 0) in CNC Turning Machine and What is the Importance of the Work Zero in CNC Machine?
48(1)
5.5 What is the Importance of the Central Axis of the Spindle in CNC Turning Machine?
49(1)
5.6 How Many Axis in CNC Turning Machine?
49(3)
5.6.1 Z-Axis (When Cutting Tool Moves Towards to Work Piece Length, Which is Called Z-Axis)
51(1)
5.6.2 Some Important Facts About X = 0 & Z = 0
51(5)
5.6.2.1 Before CNC programming and running the CNC turning machine, the programmer must know about the X = 0 & Z =
0. It means, programmer should know where is X = 0 (zero) and Z = 0 (zero) situated
52(1)
5.6.2.2 Always in CNC turning machine, the value of X-axis will be zero (X = 0) in the center of the rotating work piece. It is a universal truth for turning machine
52(1)
5.7 In Some Special Cases, We Can Take Z = 0 Anywhere on the Work Piece Surface. It Depends on the Machining Condition
52(1)
References
53(2)
6 Turning Machine and Its Coordinates 55(18)
6.1 What is the Importance of the Coordinate System in CNC Machine?
55(1)
6.2 Find the Coordinates of Given Figure in Absolute Method (G90 Code)
55(1)
6.3 Find the Absolute (G90) Coordinates of Given Figure in Diametrical Method
56(6)
6.3.1 In Turning Machine X-Axis is a Diametrical Axis, During Programming and Coordinates X Will Use with Diameter Value
58(1)
6.3.2 In Turning Machine Z-Axis Works in Length, During Programming and Coordinates Z Will Use with Length Value
58(4)
6.3.2.1 In Figure 6.7, all length dimensions will be count in Z-axis with negative value because whole work piece is coming inside the negative zone (left side from work zero) of the Z axis. So length dimension will write with negative sign
59(1)
6.3.2.2 All diametrical dimensions (10, 25) are in X-axis, so it will use with X-axis with positive value (+) because cutting tool cuts the material from above the center line and above the center line value of the X is always positive (+). Therefore all X-axis dimensions (diameter) will take with positive value
60(1)
6.3.2.3 Before Taking the Coordinates from the Drawing You Should Know Some Facts
60(2)
6.4 Find the Coordinates in the Absolute and Diametrical Method of Given Figure
62(2)
6.4.1 Cutting Tool Will Follow Figure 6.10 Coordinates Points 1, 2, 3, 4, 5, 6 & 7 and Remove the Extra Material as Per Drawing
64(1)
6.5 Find the Coordinates in Absolute and Diametrical Method of the Given Figure
64(2)
6.5.1 During in Final Cut, Cutting Tool Will Follow Figure 6.14 Coordinates Points
64(2)
6.6 Find the Coordinates in Absolute and Diametrical Method of the Given Figure
66(1)
6.6.1 During in Final Cut, Cutting Tool Will Follow Figure 6.17 Coordinates Points
67(1)
6.7 Find the Coordinates in Absolute and Diametrical Method of the Given Figure
67(1)
6.7.1 During in Final Cut, Cutting Tool Will Follow Figure 6.20 Coordinates Points
67(1)
6.8 Find the Absolute Coordinates of Given Figure in Radius and Diametrical Method
68(2)
6.8.1 Radius Method
68(1)
6.8.2 Diametrical Method
69(1)
6.9 Find the Absolute Coordinates in the Diametrical Method of Given Figure
70(1)
6.9.1 During in Final Cut, Cutting Tool Will Follow Figure 6.22 Coordinates Points
70(1)
6.10 Find the Coordinates in Absolute and Diametrical Method of the Given Figure
71(1)
6.10.1 During in Final Machining Operation, Cutting Tool Will Follow Above Coordinates Points
72(1)
References
72(1)
7 CNC Machine Programming Codes (G-Codes and M-codes) 73(56)
7.1 G & M Codes are the Main Programming Codes, Which are Used During CNC Programming
73(1)
7.2 What are G Codes?
73(1)
7.3 G Codes are of Two Types
73(1)
7.3.1 Model Command
73(1)
7.3.2 Non Model Command
73(1)
7.4 Important and Interesting Facts
74(1)
7.5 Examples of Some G Codes
74(1)
7.6 G00 Rapid Positioning/Rapid Traverse/Rapid Motion
75(1)
7.7 G01 Linear Motion with Feed Rate (F)
76(1)
7.8 G02 Circular Interpolation in Clock Wise (C.W.) Direction
77(1)
7.9 G03 Circular Interpolation in Counter (Anti) Clock Wise (C.C.W.) Direction
78(2)
7.10 G04 Dwell Time
80(1)
7.11 G17 Selection of XY Circular Plane
81(1)
7.12 G18 Selection of ZX Circular Plane
82(1)
7.13 G19 Selection of YZ Circular Plane
83(1)
7.14 G20 Inch Selection System in CNC Programming
84(1)
7.15 G21 Metric Selection System in CNC Programming
84(1)
7.16 G28 Return to Reference Point (Machine Home Position)
85(1)
7.17 G32 Thread Cutting Command
85(1)
7.18 G33 Thread Cutting Command
86(1)
7.19 G40 Tool Nose Radius Compensation Cancel
86(1)
7.20 G41 Tool Nose Radius Compensation Left
86(1)
7.21 G42 Tool Nose Radius Compensation Right
86(6)
7.21.1 G41 and G42 Will Apply in Following Conditions
87(5)
7.21.1.1 If CNC turning machine has a slant bed (45°/30°)
87(3)
7.21.1.2 If turning machine has flat bed same like conventional lathe machine
90(2)
7.22 Uses of G41> and G42 in CNC Milling Machine
92(2)
7.22.1 G41 and G42 Codes are Used also in CNC Milling Machine for Cutter Compensation
92(13)
7.22.1.1 Condition No. 1
93(1)
7.22.1.2 Condition No. 2
94(1)
7.23 G43 Tool Length Compensation Positive
94(1)
7.24 G44 Tool Length Compensation Negative
94(1)
7.25 G49 Tool Length Compensation Cancel
94(1)
7.26 G50 Maximum Spindle Speed (for Control Maximum Spindle Speed)
94(2)
7.27 What are the Benefits of the Constant Surface Speed (G96)9
96(1)
7.28 Why We Use G50 and G96 Command in Turning Operation?
96(1)
7.29 G54 Work Coordinate System (Work Zero Offset/ Work Zero)
96(2)
7.30 G55 Work Coordinate System (Work Zero Offset)
98(1)
7.31 G56 Work Coordinate System (Work Zero Offset)
98(1)
7.32 G57 Work Coordinate System (Work Zero Offset)
98(1)
7.33 G58 Work Coordinate System (Work Zero Offset)
98(1)
7.34 G59 Work Coordinate System (Work Zero Offset)
98(1)
7.35 G70 Finishing Cycle (Finishing Cycle for G71 and G72 Command)
99(1)
7.36 G71 Stock Removal Cycle (for External Diameter/Internal Diameter)
99(2)
7.37 G72 Face Stock Removal Cycle or Facing Cycle
101(2)
7.38 G74> Peck Drilling Cycle
103(2)
7.39 G76 Thread Cutting Multiple Repetitive Cycles
105(5)
7.39.1 Thread Formulas
107(1)
7.39.2 Comparison Between Threading Cycle G76 and Thread Command G33/G32
107(1)
7.39.3 Where We Use G32/G33 Thread Command and What are the Benefits of G32/G33 Commands?
108(2)
7.40 G80 Canned Cycle Cancel
110(1)
7.41 What is Canned Cycle?
110(1)
7.42 G90 Absolute Command
111(1)
7.43 G91 Incremental Command
111(1)
7.43.1 Very Important Note
112(1)
7.44 G92 Thread Cutting Cycle
112(2)
7.44.1 Note
112(2)
7.45 G94 Feed Per Minute
114(1)
7.46 G95 Feed Per Revolution
114(1)
7.47 G96 Constant Surface Speed On
115(1)
7.47.1 The Relation Between Diameter and Spindle RPM for CNC Turning the Machine
115(1)
7.48 G97 Constant Spindle Speed
116(1)
7.49 M-Codes
116(1)
7.50 What are M Codes?
116(1)
7.50.1 Important and Interesting Facts
117(1)
7.51 M01 Program Stop
117(1)
7.52 M01 Optional Program Stop
117(1)
7.53 M02 End of Program
117(1)
7.54 M03 Spindle Rotation in Clockwise C.W. Direction
117(1)
7.55 M04 Spindle Rotation in Counter Clockwise (C.C.W.) Direction/Rotation in Anti Clockwise Direction
118(1)
7.56 M05 Spindle Stop
118(1)
7.57 M06 Tool Change
118(1)
7.57.1 Note
119(1)
7.58 M07 Coolant Motor ON with Mist
119(1)
7.59 M08 Coolant Motor ON
119(1)
7.60 M09 Coolant Motor OFF
119(1)
7.61 M10 Chuck Open/Vice Open
119(1)
7.62 M11 Chuck Clamp/Vice Close
119(1)
7.63 M19 Spindle Orientation/C-Axis Engage
119(3)
7.64 M21 Tail Stock Forward
122(1)
7.65 M22 Tail Stock Reverse
122(1)
7.66 M23 Chamfer Out Thread ON
122(1)
7.67 M24 Chamfer Out Thread Off
123(1)
7.68 M30 Program End and Return to Program Top
124(1)
7.69 M38 Door Open
124(1)
7.70 M39 Door Close
124(1)
7.71 M41 Selection of Spindle Gear 1
125(1)
7.72 M42 Selection of Spindle Gear 2
125(1)
7.73 M43 Selection of Spindle Gear 3
125(1)
7.74 M44> Selection of Spindle Gear 4
125(1)
7.75 M98 Subprogram Call in the Main Program
125(3)
7.75.1 Main Program
126(1)
7.75.2 Sub Program
126(2)
7.76 M99 End of the Subprogram/Return to the Main Program
128(1)
7.77 What are the Advantages of Using of Subprogram?
128(1)
References
128(1)
8 CNC Programming Method 129(40)
8.1 For the Manufacturing of Any Product in CNC Turning Machine, We should have Following Facilities
129(1)
8.2 Mostly G00 & G01 Codes are Used in Very Large Scale During CNC Programming and CNC Operations in Maximum CNC Control Software
129(1)
8.2.1 G00
129(1)
8.2.2 G01
130(1)
8.3 Programming of Straight Turning Operation by Using G01 Code
130(3)
8.4 Programming of Arc (Radius) Profile in Clockwise Direction (G02)
133(3)
8.5 Programming of Arc (Radius) Profile in Counter Clock Wise Direction (G03)
136(3)
8.6 Programming of Taper Turning Operation
139(3)
8.7 CNC Programming Procedure Step by Step with Straight Turning Operation
142(26)
8.7.1 First, We Need Product Drawing Which We Want for Machining (Figure 8.23)
142(1)
8.7.2 Second, We Need Raw Material with Required Dimensions (Figure 8.24)
142(1)
8.7.3 Third, We Need Coordinates of the Drawing for Programming (Figure 8.25)
143(6)
8.7.4 Some Few Machining Operations Step by Step with Figures Like Simulation
149(10)
8.7.4.1 Step turning operation: only material removing program
149(10)
8.7.5 CNC Programming of Corner Radius Operation Step by Step with Rough Cut by Using G03 Code
159(11)
8.7.5.1 Important note
159(8)
8.7.5.2 Following codes are showing above machining process as a CNC program
167(1)
8.8 What is the Safe Position (Distance) of the Cutting Tool in the Respect of Work Piece During Machining or After Machining
168(1)
References
168(1)
9 Complete CNC Programming: Industrial Format 169(208)
9.1 CNC Programming Procedure With Industrial Format
170(112)
9.1.1 Straight Turning Operation With CNC Programming
170(20)
9.1.1.1 Drilling operation in step by step with CNC programming
176(14)
9.1.2 Step Turning Operation with CNC Programming
190(15)
9.1.2.1 What is the rough cutting during machining operation?
190(1)
9.1.2.2 Machining example of rough cutting
190(14)
9.1.2.3 Graph of the cutting tool movement during rough cutting operation
204(1)
9.1.3 Facing Operation in Step by Step with CNC Programming
205(6)
9.1.4 Multiple Facing Operation with CNC Programming
211(9)
9.1.5 Chamfering Operation in Step by Step with CNC Programming
220(7)
9.1.6 Corner Radius Operation with CNC Programming
227(10)
9.1.7 Taper Turning Operation in Step by Step with CNC Programming
237(8)
9.1.8 Threading Parameters
245(37)
9.1.8.1 Threading operation with CNC programming
246(8)
9.1.8.2 A brief note about threading procedure
254(28)
9.2 CNC Programming Examples for Different Machining Operations with Shortest Industrial Form
282(41)
9.2.1 Program No. 1 (Single Cut Facing Program)
282(1)
9.2.2 Program No. 2 (Multi Cut Facing Program)
283(2)
9.2.3 Program No. 3 (Multiple Facing Cut Program)
285(2)
9.2.4 Program No. 4 (Straight Turning Program)
287(1)
9.2.5 Program No. 5 (Straight Turning Program with Rough Cutting)
288(2)
9.2.6 Program No. 6 (Straight Turning Program with Multiple Rough Cutting)
290(2)
9.2.7 Program No. 7 (Step Turning Program)
292(2)
9.2.8 Program No. 8 (Multi Step Turning Program)
294(2)
9.2.9 Program No. 9 (Multiple Steps Turning Program)
296(2)
9.2.10 Program No. 10 (Continuous Drilling Program)
298(1)
9.2.11 Program No. 11 (Peck Drilling Program)
299(2)
9.2.12 Program No. 12 (Peck Drilling Program with Deep Hole)
301(2)
9.2.13 Program No. 13 (Chamfering Program)
303(2)
9.2.14 Program No. 14 (Chamfering Program)
305(2)
9.2.15 Program No. 15 (Chamfering Program with Rough Cut)
307(1)
9.2.16 Program No. 16 (Corner Radius Program with Rough Cut and Counter Clock Wise Direction)
308(2)
9.2.17 Program No. 17 (Corner Radius Program with Counter Clock Wise Direction)
310(1)
9.2.18 Program No. 18 (Corner Radius Program in Clock Wise Direction)
311(2)
9.2.19 Program No. 19 (Taper Turning Program)
313(1)
9.2.20 Program No. 20 (Taper Turning Program with Rough Cut)
314(2)
9.2.21 Program No. 21 (Taper Turning Program)
316(1)
9.2.22 Program No. 22 (Threading Program)
317(2)
9.2.23 Program No. 23 (Threading Program with Pitch 1.25)
319(2)
9.2.24 Program No. 24 (Threading Program with Pitch 2.0)
321(2)
9.3 Profile Turning
323(24)
9.3.1 Program No. 25 (Profile Turning with Multi Tool Program)
323(3)
9.3.2 Program No. 26 (Radius Profile Turning with Multi Tool Program)
326(4)
9.3.3 Program No. 27 (Turning Profile Program)
330(2)
9.3.4 Program No. 28 (Multi Tool Program for Profile Turning and Threading Operation)
332(4)
9.3.5 Program No. 29 (CNC Programming for Oval Shape)
336(2)
9.3.6 Program No. 30 (CNC Programming for Circular Clock Wise Direction)
338(3)
9.3.7 Program No. 31 (CNC Programming for Big Arc Profile)
341(2)
9.3.8 Program No. 32 (Profile Turning with Multi Cutting Tools)
343(4)
9.4 How Will You Take Work Zero Offset G54? or Where You Will Take Z Zero (Z = 0) on the Work piece Surface?
347(2)
9.5 Practice Drawings with Multiple Cutting Tools
349(26)
9.5.1 Choose Correct Answers and Fill in the Blanks where from Program Lines are Missing in following CNC Programs
350(28)
9.5.1.1 Figure 9.291 shows both the raw material and machining in one drawing
350(3)
9.5.1.2 Figure 9.292 shows both the raw material and machining in one drawing
353(1)
9.5.1.3 Figure 9.293 shows both the raw material and machining in one drawing
354(2)
9.5.1.4 Figure 9.294 shows both the raw material and machining in one drawing
356(3)
9.5.1.5 Figure 9.295 shows both the raw material and machining in one drawing
359(1)
9.5.1.6 Figure 9.296 shows both the raw material and machining in one drawing
360(2)
9.5.1.7 Figure 9.297 shows both the raw material and machining in one drawing
362(1)
9.5.1.8 Figure 9.298 shows both the raw material and machining in one drawing
363(3)
9.5.1.9 Figure 9.299 shows both the raw material and machining in one drawing
366(3)
9.5.1.10 Figure 9.300 shows the raw material and machining drawing in one drawing
369(3)
9.5.1.11 Figure 9.301 shows the raw material and machining drawing in one drawing
372(3)
References
375(2)
10 Cutting Insert (Bit) and Cutting Tool Holders Nomenclatures 377(24)
10.1 What are Cutting Inserts? What are the Benefits of the Right Cutting Insert?
377(1)
10.2 When We Select an Insert/Bit for Machining. We Should Keep Following Important Points in Our Mind
378(1)
10.2.1 Characteristics of the Inserts (Figure 10.1)
378(1)
10.3 What are Positive and Negative Inserts? Where and Which Type of Machining these are Used?
379(3)
10.3.1 Negative Insert (Bit)
379(2)
10.3.1.1 Advantages of negative inserts
380(1)
10.3.1.2 Names of some negative inserts
381(1)
10.3.2 Positive Insert
381(1)
10.3.2.1 Advantages of positive inserts
382(1)
10.3.2.2 Names of some positive inserts
382(1)
10.4 Turning Tool Insert's Nomenclature
382(7)
10.4.1 Insert Shape
383(1)
10.4.2 Insert Clearance Angle/Insert Relief Angle
384(1)
10.4.3 Insert Tolerance
384(1)
10.4.4 Types of Inserts
384(1)
10.4.5 Insert Cutting Edge Length
385(1)
10.4.6 Insert Thickness
385(2)
10.4.7 Insert Corner Radius
387(1)
10.4.8 Insert Cutting Edge Condition
387(1)
10.4.9 Insert Cutting Direction/Hand of Tool
387(2)
10.4.10 Insert Chip Breaker
389(1)
10.5 Turning Tool Holders (External Tool Holders): ISO Nomenclature
389(1)
10.6 Boring Tool Holders Nomenclature: ISO Codes Key
390(1)
10.7 What is Cutting Tool Entering Angle?
391(1)
10.8 What is Boring Bar or Boring Tool? Where it is Used?
392(1)
10.9 Different Types of Boring Tools (Internal Machining Tools)
392(2)
10.10 Different Types of Turning Tools (External Machining Tools)
394(4)
10.10.1 What are Right Hand and Left Hand Cutting Tools?
394(1)
10.10.1.1 Right hand cutting tool
394(1)
10.10.2 Left Hand Cutting Tool
395(1)
10.10.3 Right Hand Cutting Tool Images
396(1)
10.10.4 Left hand cutting tools images
397(1)
10.11 Neutral Cutting Tools
398(1)
10.11.1 What is Neutral Tool? Where it is Used?
398(1)
References
399(2)
11 Drawings and CNC Programs 401(32)
11.1 Drawings for CNC Programming: Exercise
401(6)
11.2 Write Your Own CNC Programs by using Following Drawings and Match with Given Following CNC Programs
407(7)
11.2.1 Following Drawings are Programmed with Finishing Cut Program
407(7)
11.3 Important Tips Before and After Machining
414(2)
11.3.1 Cutting Fluid (Coolant)
414(1)
11.3.2 Safety Precautions
415(1)
11.4 Interview Questions
416(1)
11.4.1 The Following Questions Can Be Asked in Interview
416(1)
11.5 Answers Keys
417(13)
11.6 Formulas of Cutting Speed, Spindle Speed, Feed, Feed Per Tooth and Cutting Time
430(1)
11.6.1 Cutting Time
431(1)
11.7 Important Notes
431(1)
References
431(2)
Index 433(4)
About the Authors 437
Pawan Negi, Mangey Ram, Om Prakash Yadav