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E-raamat: Build Your Own CNC Machine

  • Formaat: PDF+DRM
  • Ilmumisaeg: 09-Feb-2010
  • Kirjastus: APress
  • Keel: eng
  • ISBN-13: 9781430224907
  • Formaat - PDF+DRM
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  • Formaat: PDF+DRM
  • Ilmumisaeg: 09-Feb-2010
  • Kirjastus: APress
  • Keel: eng
  • ISBN-13: 9781430224907

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The interest in hobbyist-level computer numerical controlled (CNC) machines is real and growing. This book presents all the information needed for hobbyists who want to fabricate wood and metal parts of their own design using modern CNC machine technology.



Do you like to build things? Are you ever frustrated at having to compromise your designs to fit whatever parts happen to be available? Would you like to fabricate your own parts? Build Your Own CNC Machine is the book to get you started. CNC expert Patrick Hood-Daniel and best-selling author James Kelly team up to show you how to construct your very own CNC machine. Then they go on to show you how to use it, how to document your designs in computer-aided design (CAD) programs, and how to output your designs as specifications and tool paths that feed into the CNC machine, controlling it as it builds whatever parts your imagination can dream up.

Don't be intimidated by abbreviations like CNC and terms like computer-aided design. Patrick and James have chosen a CNC-machine design that is simple to fabricate. You need only basic woodworking skills and a budget of perhaps $500 to $1,000 to spend on the wood, a router, and various other parts that you'll need. With some patience and some follow-through, you'll soon be up and running with a really fun machine that'll unleash your creativity and turn your imagination into physical reality.

  • The authors go on to show you how to test your machine, including configuring the software.
  • Provides links for learning how to design and mill whatever you can dream up
  • The perfect parent/child project that is also suitable for scouting groups, clubs, school shop classes, and other organizations that benefit from projects that foster skills development and teamwork
  • No unusual tools needed beyond a circular saw and what you likely already have in your home toolbox
  • Teaches you to design and mill your very own wooden and aluminum parts, toys, gadgets—whatever you can dream up
About the Authors x
About the Technical Reviewers xi
Acknowledgments xii
Introduction xiii
Your CNC Machine
1(4)
What is CNC?
1(2)
Industrial Uses
2(1)
Personal Uses
2(1)
Your DIY CNC Machine
3(1)
What's Next?
4(1)
Hardware and Tools
5(8)
The Tools
5(7)
The Electronics Vendors
12(1)
What's Next?
12(1)
Tips and Advice
13(10)
Cut Once
13(1)
Protect Yourself
14(1)
Protect Your Lungs
15(1)
Label Parts
16(1)
MDF Sheets and Sizes
17(1)
Limit Your Cuts
18(2)
Time Your Cuts
20(1)
Encouragement
20(1)
What's Next?
21(2)
Movement Using Rails
23(12)
Bearing-Rail Assembly
23(9)
Riding the Rail
32(1)
Tips and Advice
33(1)
What's Next?
33(2)
Joining Methods
35(14)
Two Pieces of MDF
35(3)
Method 1: Cross Dowels
38(5)
Method 2: Bolt, Washer, and Nut
43(1)
Which Method Is Best?
44(1)
Building a Jig to Drill
45(2)
What's Next?
47(2)
The Electronics
49(24)
The Required Components
49(4)
Preparing the Stepper Motor Wires
53(3)
Preparing the Power Supply
56(3)
Preparing the Bereakout Board
59(3)
Providing Power to the Stepper Motor Drivers
62(2)
Wiring Motor Drivers to the Breakout Board
64(1)
Connecting Power to Motor Drivers
65(2)
Connecting Stepper Motors to Motor Drivers
67(2)
Wiring the Cooling Fan
69(1)
Testing the Electronics
70(1)
What's Next?
71(2)
X-Axis, Part 1
73(8)
The X-Axis MDF Parts
73(1)
The X-Axis Table
74(5)
Cutting Rails for Tabletop Sides
79(1)
Summary of Work
80(1)
What's Next?
80(1)
X-Axis, Part 2
81(10)
Drilling the Table
81(4)
Drilling Holes for Legs
85(1)
Cutting the Table Ends
86(4)
Summary of Work
90(1)
Hardware Required
90(1)
What's Next?
90(1)
X-Axis, Part 3
91(8)
Drilling the Table Ends (Legs)
91(4)
Drilling and Mounting the Rail
95(1)
Attaching the Table Legs
96(1)
Cutting the X-Axis Lead Screw
97(1)
Summary of Work
98(1)
Hardware Required
98(1)
What's Next?
98(1)
Y-Axis, Part 1
99(10)
The Y-Axis MDF Parts
99(9)
Parts Q and R: The Y-Axis Gantry Sides
100(5)
Building BRAs for Gantry Sides
105(3)
Summary of Work
108(1)
Hardware Required
108(1)
What's Next?
108(1)
Y-Axis Part 2
109(12)
The Y-Axis MDF Parts
109(1)
Attaching BRAs and Gantry Sides
110(4)
Part P: The Y-Axis Gantry Bottom Support
114(5)
Summary of Work
119(1)
Hardware Required
120(1)
What's Next?
120(1)
Y-Axis, Part 3
121(14)
The Y-Axis MDF Parts
121(1)
The Rail Support
122(6)
Finishing the Y-Axis Frame
128(4)
Tips on Final Frame Assembly
132(1)
Summary of Work
132(1)
Hardware Required
132(1)
What's Next?
133(2)
Preparing for the Z-Axis
135(14)
The Y-Axis BRA Supports
135(1)
Cutting and Drilling Parts C and D
136(8)
Measuring for the Z-Axis
144(2)
Summary of Work
146(1)
Hardware Required
147(1)
What's Next?
147(2)
Z-Axis, Part 1
149(10)
The Z-Axis MDF Parts
149(1)
Part F: The Z-Axis Rail Support
150(4)
Parts W and X: The Z-Axis Bearing Supports
154(1)
Z-Axis Bearing-Rail Assemblies
155(2)
Summary of Work
157(1)
Hardware Required
157(1)
What's Next?
157(2)
Z-Axis, Part2
159(8)
Preparing to Drill
159(1)
Drilling Part F: The Z-Axis Rail Support
159(2)
Drilling Parts W and X: The Z-Axis Bearing Supports
161(3)
Mounting the Z-Axis Bearing-Rail Assemblies
164(2)
Summary of Work
166(1)
Hardware Required
166(1)
What's Next?
166(1)
Z-Axis, Part 3
167(16)
Cutting the Z-Axis Rail Support Rails
167(7)
Cutting and Drilling Parts M and N
169(4)
Cutting and Drilling Part V
173(1)
Assembling the Z-Axis
174(2)
Attaching the Z-Axis to the Machine
176(5)
Summary of Work
181(1)
Hardware Required
181(1)
What's Next?
181(2)
Mounting the Electronics
183(14)
Cutting and Drilling the Motor Mounts
183(8)
Mounting Your Router
191(3)
Summary of Work
194(1)
Hardware Required
195(1)
What's Next?
195(2)
Software and Testing
197(12)
CAD, CAM, and Control Software
197(1)
The Mach3 Control Software
197(1)
Downloading and Installing Mach3
198(2)
Configuring Mach3
200(3)
Ports and Pins
200(1)
Motor Outputs
201(1)
Input Signals
201(1)
Motor Tuning and Setup
202(1)
Configuring the Default Motor Units
203(1)
Testing Your Machine
203(3)
Testing the Router
206(1)
School Starts
207(1)
What's Next?
208(1)
Where to Go from Here
209(8)
Getting Familiar with CAD
209(1)
Getting Familiar with CAM
210(1)
Installing an Emergency Stop
210(3)
Adding Limit Switches
213(1)
Adding a Solid State Relay
214(1)
Protecting and Painting Your Machine
215(1)
What's Next?
215(2)
Index 217
James Floyd Kelly is a professional writer from Atlanta, Georgia. He has written numerous books on multiple subjects, including LEGO robotics, open source software, and building your own CNC machine as well as a 3D printer. He is the editor-in-chief of the number one MINDSTORMS NXT blog, The NXT Step (TheNXTStep.com), where he is joined by fellow NXT experts who share their knowledge and designs with other robot fans around the world.