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E-raamat: Case Histories in Vibration Analysis and Metal Fatigue for the Practicing Engineer

  • Formaat: EPUB+DRM
  • Ilmumisaeg: 25-Jul-2012
  • Kirjastus: John Wiley & Sons Inc
  • Keel: eng
  • ISBN-13: 9781118371695
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  • Formaat: EPUB+DRM
  • Ilmumisaeg: 25-Jul-2012
  • Kirjastus: John Wiley & Sons Inc
  • Keel: eng
  • ISBN-13: 9781118371695
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This highly accessible book provides analytical methods and guidelines for solving vibration problems in industrial plants and demonstrates their practical use through case histories from the author's personal experience in the mechanical engineering industry. It takes a simple, analytical approach to the subject, placing emphasis on practical applicability over theory, and covers both fixed and rotating equipment, as well as pressure vessels. It is an ideal guide for readers with diverse experience, ranging from undergraduate students to mechanics and professional engineers.

Arvustused

The guide should be valuable in many sectors of industry, particularly to those new to industry or new to vibration analysis.  (Chemical Engineering Progress, 1 May 2013)

In all, this most recent Sofronas text is readable, practical and valuable throughout.  (Process Machinery Consulting, 1 April 2013) 

Preface xv
1 Introduction
1(4)
Reference
4(1)
2 Basics of Vibration
5(22)
2.1 Spring--Mass Systems and Resonance
5(4)
2.2 Case History: Combining Springs and Masses in a Steam Turbine Problem
9(3)
2.3 Useful Questions to Ask Before Beginning a Vibration Analysis
12(1)
2.4 Linear Spring Constants and Area Moments of Inertia
13(1)
2.5 Vibrating Flat Plates
14(2)
2.6 Two-Degree Tuned Vibration Absorber
16(3)
2.7 Natural Frequencies of Pipes and Beams
19(1)
2.8 Effect of Clearance on the Natural Frequency
19(2)
2.9 Static Deflection and Pendulum Natural Frequency
21(2)
2.10 Coupled Single-Mass Systems
23(4)
References
25(2)
3 Vibration-Measuring Methods and Limits
27(18)
3.1 Important Frequencies
27(4)
3.2 Campbell Diagrams
31(2)
3.3 Case History: Systematic Procedure to Identify a Vibration Source
33(1)
3.4 Vibration-Measuring Terms
34(2)
3.5 Cascade Diagram
36(1)
3.6 Shock Pulse Method
37(1)
3.7 Measuring Transducers
38(2)
3.8 Measurements: Time-Based, Bode, and Orbit Plots
40(5)
4 Simple Analytical Examples
45(32)
4.1 Determining Vibration Amplitude
45(2)
4.2 Resonant and Off-Resonant Amplitudes
47(2)
4.3 Case History: Transmitted Force and Isolation of a Roof Fan
49(2)
4.4 Case History: Seal Failure Due to Misalignment of an Agitator Shaft
51(2)
4.5 Case History: Structural Vibration
53(1)
4.6 Case History: Production-Line Grinding Problem
54(3)
4.7 Case History: Vehicle on Springs
57(1)
4.8 Case History: Vibrating Cantilevered Components
58(2)
4.9 Bump Test
60(1)
4.10 Case History: Vibrating Pump Mounted on a Plate Deck
60(2)
4.11 Case History: Misalignment Force
62(2)
4.12 Case History: Vertical Pump Vibrations and Bearing Survival
64(3)
4.13 Case History: Cause of Mysterious Movement on a Centrifuge Deck
67(3)
4.14 Case History: Engine Vibration Monitoring Device
70(2)
4.15 Case History: Natural Frequency of A Midsupport Vertical Mixer
72(1)
4.16 Case History: Valve Float Analysis
73(4)
References
75(2)
5 Vibration-Based Problems and Their Sources
77(22)
5.1 Fatigue Cracking
77(2)
5.2 Fretting and Wear
79(4)
5.3 Ball and Roller Bearing Failures
83(1)
5.4 Bolt Loosening
84(2)
5.5 Flow-Induced Vibration
86(2)
5.5.1 Case History: Stack Vibration Induced by Wind
87(1)
5.6 Excessive Noise
88(1)
5.7 Pressure Pulsations
89(1)
5.8 Mechanical Seal Chipping and Damage
90(1)
5.9 Surging of Fans and Other Causes of Vibration
90(2)
5.10 Vibration Due to Beats
92(1)
5.11 The Slip-Stick Problem
92(5)
5.12 Drive Belt Vibration
97(2)
References
98(1)
6 Causes of Vibrations and Solutions in Machinery
99(22)
6.1 Rotating Imbalance
99(3)
6.1.1 Case History: Motor Imbalance
100(2)
6.2 Causes of Shaft Misalignment
102(2)
6.2.1 Types of Misalignment
102(1)
6.2.2 Thermal Offset
102(1)
6.2.3 Acceptable Coupling Offset and Angular Misalignment
103(1)
6.3 A Problem in Measuring Vibration on Large Machines
104(1)
6.4 Causes of Pump Vibration
105(6)
6.4.1 NPSH Problems and Cavitation
105(2)
6.4.2 Suction Vortex
107(1)
6.4.3 Off Best Efficiency Point
107(2)
6.4.4 Vertical Pump Vibration
109(2)
6.4.5 Pump Vibration Level Guidelines
111(1)
6.5 Other Causes of Motor Vibration
111(2)
6.5.1 Electrical Causes
111(1)
6.5.2 Mechanical Cause
112(1)
6.5.3 Motor Vibration-Level Guidelines
112(1)
6.6 Causes of Gearbox Vibration
113(3)
6.6.1 Cyclic External Reaction Loads
113(1)
6.6.2 Tooth Breakage
113(1)
6.6.3 Gearbox Vibration-Level Guidelines
114(1)
6.6.4 Causes of Cooling Tower Fan System Vibration
114(1)
6.6.5 Complex Gearbox Vibration Spectra
115(1)
6.7 Types of Couplings for Alignment
116(5)
References
120(1)
7 Piping Vibration
121(20)
7.1 Types of Piping Vibration Problems
121(1)
7.2 Vibration Screening Charts and Allowable Limits
122(1)
7.3 Case History: Water Hammer and Piping Impacts
123(3)
7.4 Case History: Heat-Exchanger Tube Vibration
126(2)
7.5 Case History: Useful Equations In Solving a Cracked Nozzle
128(2)
7.6 Support and Constraint Considerations in Vibrating Services
130(1)
7.7 Case History: Control Valve Trim Causing Piping Vibration
130(1)
7.8 Vibration Observed and Possible Causes
131(1)
7.9 Acoustical Vibration Problems
131(5)
7.9.1 Case History: Compressor Acoustical Vibration Analysis
133(1)
7.9.2 Case History: Tuning Using a Helmholz Resonator
134(1)
7.9.3 Case History: Tuning Using Surge Volume
135(1)
7.10 Two-Phase Flow and Slug Flow
136(2)
7.11 Case History: U-Tube Heat-Exchanger Vibration
138(1)
7.12 Crack Growth in a Flat Plate
139(2)
References
140(1)
8 Torsional Vibration
141(38)
8.1 Torsional Vibration Defined
141(2)
8.2 Case History: Torsional Vibration of a Motor--Generator--Blower
143(1)
8.3 Case History: Engine--Gearbox--Pump
144(2)
8.4 Case History: Internal Combustion Engine--Gearbox--Propeller
146(6)
8.5 Case History: Effect of Changing Firing Order On Crankshaft Stress
152(1)
8.6 Case History: Transient Power Surge Motor--Gearbox--Compressor
152(3)
8.7 Case History: Vibratory Torque on the Gear of a Ship System
155(2)
8.8 Torsional Spring Constants and Mass Moments of Inertia
157(1)
8.9 Three-Mass Natural Frequency Simplification
158(2)
8.10 Case History: Torsional Vibration of a Drill String
160(1)
8.11 Case History: Effect of a Suddenly Applied Torsional Load
160(2)
8.12 Sensitivity Analysis of a Two-Mass Torsional System
162(1)
8.13 Case History: Engine Natural Frequency as a Continuous Shaft
163(1)
8.14 Types of Torsionally Soft Couplings
164(4)
8.15 Torsional Vibration Testing
168(2)
8.16 Case History: Out-of-Synchronization Grid Closure
170(1)
8.17 Operating Through a Large Torsional Amplitude
171(2)
8.18 Case History: Engine Mode Shape as a Continuous Shaft
173(1)
8.19 Holzer Method for Calculating Torsional and Linear Multimass Systems
174(3)
8.20 Experimental Determination of Mass Moment of Inertia J
177(2)
References
178(1)
9 Turbomachinery Vibration
179(24)
9.1 Unique Vibration Problems of Turbomachinery
179(2)
9.1.1 The Rotor System
180(1)
9.2 Lateral Vibrations of a Simplified System
181(4)
9.2.1 A Simplified Rotor System
181(1)
9.2.2 Compressor with High Stiffness Bearings
182(1)
9.2.3 Critical Speed of a Rotor on Spring Supports
183(2)
9.3 Allowable Shaft Displacement Guidelines
185(1)
9.4 Compressor Surge and Rotor Vibration
185(2)
9.5 Rigid and Flexible Rotor Balancing
187(3)
9.6 Case History: Checking the Critical Speed of a Motor Rotor
190(2)
9.7 Case History: Response of a Missing Blade on a Steam Turbine
192(3)
9.8 Case History: Stepped Shaft Into Equivalent Diameter
195(1)
9.9 Case History: Two-Diameter Rotor System
196(1)
9.10 Hydrodynamic Bearing Stiffness
197(4)
9.11 Rotor Dynamics of Pumps
201(2)
References
202(1)
10 Very Low Cycle Vibrations and Other Phenomena
203(42)
10.1 Very Low Cycle Vibration Defined
203(1)
10.2 Vessels In High-Cycle Service
204(1)
10.3 Case History: Cracking of a Rotary Dryer
205(2)
10.4 Phantom Failures: Some Failures are Very Elusive
207(1)
10.5 Case History: Troubleshooting Gear Face Damage
208(2)
10.6 Case History: Thermally Bowed Shaft and Vibration
210(2)
10.7 Case History: Effect of Nonlinear Stiffness
212(2)
10.8 Case History: Effect of Clearance on a Vibrating System
214(1)
10.9 Case History: Fatigue Failure of a Crankshaft
215(3)
10.10 Case History: Understanding Slip--Jerk During Slow Roll
218(1)
10.11 Case History: Predicting the Crack Growth on a Machine
219(3)
10.12 Case History: Bolt Loosening on Counterweight Bolts
222(1)
10.13 Case History: Centrifuge Vibration
223(2)
10.14 Case History: Crack Growth In a Gear Tooth
225(2)
10.15 Case History: Vibration of a Rotor In Its Case
227(2)
10.16 Case History: Gearbox Input Shaft Lockup
229(2)
10.17 Case History: Troubleshooting a Roller Bearing Failure
231(1)
10.18 Case History: Using Imprints to Determine Loads
232(3)
10.19 Case History: Extruder BlowBack
235(4)
10.20 Case History: Vibratory and Rotational Wear
239(2)
10.21 Two-Mass System With Known and Unknown Displacement
241(1)
10.22 Case History: Fiberglass Mixing Tank Flexing Vibration
241(4)
References
243(2)
11 Vibration Failures
245(24)
11.1 Why Things Fail In Vibration
245(1)
11.2 Case History: Spring Failure
246(1)
11.3 Case History: Spline Fretting
247(1)
11.4 Case History: Sheet Metal Vibration Cracking
248(1)
11.5 Case History: Bearing Brinelling and False Brinelling
249(1)
11.6 Case History: Crankshaft Failure
250(1)
11.7 Case History: Brush Holder Wear
251(1)
11.8 Case History: Cracking of a Vibrating Conveyor Structure
251(1)
11.9 Case History: Failure of a Cooling Tower Blade Arm
252(2)
11.10 Case History: Fatigue Failures at High Cyclic Stress Areas
254(1)
11.11 Case History: Fatigue Failure of Shafts
254(3)
11.12 Case History: Failure of a Steam Turbine Blade
257(1)
11.13 Case History: Failure of a Reciprocating Compressor Slipper
258(1)
11.14 Case History: Multiple-Cause Gear Failure
259(1)
11.15 Case History: Loose Bolt Failures
259(3)
11.16 Case History: Piston Failure in a Racing Car
262(1)
11.17 Case History: Stop Holes For Cracks Don't Always Work
262(2)
11.18 Case History: Small Bearing Failure Due To Vibration
264(2)
11.19 Appearance of Fatigue Fracture Surfaces
266(3)
References
268(1)
12 Metal Fatigue
269(10)
12.1 Metal Fatigue Defined
269(1)
12.2 Reduction of a Component's Life When Subjected to Excessive Vibration
270(3)
12.3 Case History: Special Case of Fatigue Potential
273(1)
12.4 Metallurgical Examination
274(1)
12.5 Taking Risks and Making High-Level Presentations
275(4)
References
277(2)
13 Short History of Vibration
279(6)
References
282(3)
Index 285
ANTHONY SOFRONAS, DEng, PE, has spent the past forty-five years troubleshooting field failures and designing machinery for ExxonMobil, General Electric, and the Bendix Corporation. He is currently a consultant to industry, presenting seminars worldwide under the aegis of his company Engineered Products. Dr. Sofronas has published many technical papers and articles, including a bimonthly column for Hydrocarbon Processing dedicated to engineering case histories. He is also the author of Analytical Troubleshooting of Process Machinery and Pressure Vessels (Wiley).