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E-raamat: Ceramic Materials from Coffee Bagasse Ash Waste

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This book proposes the use of coffee bagasse ash (CBA) waste as raw material to be used in ceramic formulations. The approach presented here is a solution to a current ambiental problem as CBA waste is discharged in high amounts in agriculture. The authors analyze the potencial of CBA as a material to substitute feldspar in tile production.
1 Introduction
1(2)
2 Porcelain Tile
3(14)
2.1 Ceramic Processing of Porcelain Tiles
5(9)
2.1.1 Raw Materials
5(1)
2.1.2 Clay
6(1)
2.1.3 Kaolin
7(1)
2.1.4 Feldspar
8(1)
2.1.5 Pyrophyllite
8(1)
2.1.6 Talc
8(1)
2.1.7 Quartz
9(1)
2.1.8 Dosage and Grinding
9(1)
2.1.9 Spraying
10(1)
2.1.10 Pressing
11(1)
2.1.11 Drying
11(1)
2.1.12 Firing
12(2)
2.1.13 Polishing
14(1)
References
14(3)
3 Solid Waste Materials
17(6)
3.1 Definition and Classification of Solid Residues
18(1)
3.2 Overview of Current Brazilian Legislation
18(1)
3.3 Use of Residues in the Ceramic Industry
19(2)
References
21(2)
4 Coffee Industry in Brazil
23(8)
4.1 Coffee Processing and Refining
25(2)
4.2 Waste from Coffee Production
27(3)
References
30(1)
5 Using CBA in Ceramic Formulations
31(22)
5.1 Raw Materials
31(2)
5.2 Formulations
33(1)
5.3 Standard Formulation of Supplier Company
33(1)
5.4 Formulations with Residue R1
34(1)
5.4.1 Formulations with Residue R2
35(1)
5.5 Formulations with Feldspar
35(2)
5.5.1 Preparation of Ceramic Masses
35(1)
5.5.2 Mixing and Homogenization
36(1)
5.5.3 Pressing
36(1)
5.5.4 Firing
36(1)
5.6 Characterization of Raw Materials
37(2)
5.6.1 Chemical Analysis by X-Ray Fluorescence (XRF)
37(2)
5.7 Mineralogical Analysis by X-Ray Diffraction (XRD)
39(3)
5.8 Thermal Analysis
42(6)
5.9 Particle Size Analysis
48(3)
References
51(2)
6 Theoretical Analysis of Crystalline Phases
53(6)
References
58(1)
7 Physical and Mechanical Properties of CBA Incorporated Material
59(20)
7.1 Dilatometric Analysis
59(3)
7.2 Characterization of Specimens After Firing
62(15)
7.2.1 X-Ray Diffraction (XRD)
62(1)
7.2.2 Open, Close and Total Porosity
63(4)
7.2.3 Water Absorption
67(2)
7.2.4 Linear Firing Shrinkage
69(2)
7.2.5 Apparent Specific Mass (ASM) and Real Specific Mass (RSM)
71(1)
7.2.6 Bending Rupture Tension (BRT)
72(3)
7.2.7 Vitrification Curve
75(2)
References
77(2)
8 Mullite and Leucite Formation
79
8.1 Scanning Electron Microscopy (SEM)
79(12)
References
91
Wilson Acchar is a full professor at Federal University of Rio Grande do Norte. He has experience in Ceramic Materials, working on the following subjects: nanostructured materials, clay-based materials, materials characterization and recycling of materials.

Eduardo  Jorge Vidal Dultra coordinates the Civil Engineering Course at the Federal Institute of Education, Science and Technology of Bahia. His research interests are in the field of concrete and mortar technology, advanced ceramics and solid wastes recycling.