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E-raamat: China Continental Scientific Drilling Project: CCSD-1 Well Drilling Engineering and Construction

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  • Formaat: PDF+DRM
  • Sari: Springer Geology
  • Ilmumisaeg: 06-Mar-2015
  • Kirjastus: Springer-Verlag Berlin and Heidelberg GmbH & Co. K
  • Keel: eng
  • ISBN-13: 9783662465578
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China Continental Scientific Drilling Project: CCSD-1 Well Drilling Engineering and ConstructionSuurem pilt
  • Formaat: PDF+DRM
  • Sari: Springer Geology
  • Ilmumisaeg: 06-Mar-2015
  • Kirjastus: Springer-Verlag Berlin and Heidelberg GmbH & Co. K
  • Keel: eng
  • ISBN-13: 9783662465578
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This book comprehensively introduces the drilling theory and practice behind CCSD-1 well drilling, the first stage of a key national scientific engineering project of China. In addition to access to variety of data and information accumulated decade during the project’s decade-long operation, readers also gain insight into state-of-the-art techniques and most recent achievements in China’s scientific drilling industry. Specifically, this work introduces the drilling engineering design, well site construction, and equipment and construction situation. It also provides a minute description on the new techniques that were developed for tackling the technical difficulties, expounds in detail the core drilling techniques for hard rock deep well, and treats diamond core drill bits, reaming drilling techniques in hard crystalline rocks, well-deviation control techniques for strong dipping strata, and much more. In summary, this book offers a valuable resource for engineers and technicians who engage in scientific drilling and a variety of resource drilling engineering; teachers and students who are interested in this field will also gain plentiful information. Prof. Da Wang, the former deputy director of China Geological Survey, was the director of the Engineering Centre, chief engineer and drill-site general director of China Continental Scientific Drilling Project.
1 Background 1(14)
1.1 Scientific Drilling—A New Field of Earth Science
1(1)
1.2 A Brief Introduction of China Continental Scientific Drilling Project
1(1)
1.3 Site Selection and Scientific and Technological Objectives
2(1)
1.4 Developing History of CCSD Engineering
3(4)
1.4.1 Early Stage of Understanding (Before 1991)
3(1)
1.4.2 Project Argumentation and Demonstration Stage (1991—September 1999)
4(1)
1.4.3 Project Preparation Stage (September 1999—June 2001)
5(1)
1.4.4 Project Implementation Stage (June 2001—April 2005)
6(1)
1.5 Technical Preparation
7(8)
1.5.1 Technical Training
8(1)
1.5.2 Pre-pilot Hole Construction
9(1)
1.5.3 Pre-research on Key Technologies
10(5)
2 Drilling Engineering Design 15(32)
2.1 Assignment of Drilling
15(1)
2.2 Basic Situation of the Well Site
15(2)
2.2.1 Forecast of Lithological Profile of the Formation Encountered
16(1)
2.3 Lithologic Characteristic of the Rock Formations to be Encountered by Drilling
17(1)
2.4 Drilling Technical Program
18(2)
2.4.1 Combined Drilling Techniques
18(1)
2.4.2 Flexible Double Hole Program
19(1)
2.4.3 Feel Ahead Open Hole Drilling Techniques
19(1)
2.5 Borehole Structure and Casing Program
20(1)
2.5.1 Designed Borehole Structure and Casing Program for the Pilot Hole
20(1)
2.5.2 Designed Borehole Structure and Casing Program for the Main Hole
20(1)
2.6 Drilling Equipment Program
20(2)
2.6.1 Main Drilling Equipment
20(2)
2.6.2 Equipment and Instruments Should Be Added
22(1)
2.7 Drilling String Program
22(1)
2.8 Core Drilling Program
23(6)
2.8.1 Wireline Core Drilling
23(2)
2.8.2 Hydro-hammer Wireline Core Drilling Tool
25(1)
2.8.3 PDM Wireline Core Drilling Tool
25(1)
2.8.4 Turbomotor Wireline Core Drilling Tool
25(1)
2.8.5 Conventional Core Drilling Tool
26(1)
2.8.6 Hydro-hammer Core Drilling Tool
26(2)
2.8.7 PDM Core Drilling Tool
28(1)
2.8.8 Design Program of Diamond Core Drill Bit and Reaming Shell
28(1)
2.9 Hole Deviation Control Program
29(2)
2.9.1 Deviation Prevention for Cored Hole Section and Monitor Measures
31(1)
2.9.2 Deviation Control Measure for Cored Hole Section
31(1)
2.9.3 Deviation Control Measure for the Upper Section of the Main Hole Where Non-core Drilling Was Conducted
31(1)
2.10 Non-core Drilling and Reaming Drilling Program
31(2)
2.10.1 Design of Drilling Tool Assembly For Non-core Drilling
31(1)
2.10.2 Design of Drilling Tool Assembly for Reaming Drilling
32(1)
2.10.3 Selection of Non-core Drill Bit
32(1)
2.10.4 Design of Reaming Drill Bit
33(1)
2.11 Drilling Fluid Technique and Solid Control Program
33(1)
2.11.1 The Main Technical Problems Should Be Considered
33(1)
2.11.2 Design of Drilling Fluid Type
34(1)
2.11.3 Solid Control
34(1)
2.12 Well Cementation and Completion Program
34(2)
2.12.1 Well Cementation Program
34(1)
2.12.2 Principle in Design of Casing String Strength
35(1)
2.12.3 Well Completion Operation
36(1)
2.13 Design of Moving Casing
36(2)
2.13.1 Necessity of Adopting Moving Casing Design
36(1)
2.13.2 Fixing of Moving Casing
37(1)
2.13.3 Safety Management of Moving Casing
37(1)
2.14 Time and Cost Estimation
38(1)
2.14.1 Designed Construction Progress
38(1)
2.14.2 Budgetary Estimation of Cost
38(1)
2.15 Change and Modification of Design
38(9)
3 Well Site and Drilling Equipment 47(16)
3.1 Well Site
47(2)
3.2 Drilling Equipment
49(14)
3.2.1 ZJ70D Drill Rig
50(3)
3.2.2 Drill Rig Reconstruction
53(3)
3.2.3 The Power System
56(1)
3.2.4 Corollary Equipment
57(3)
3.2.5 Application Evaluation on ZJ70D Drill Rig
60(3)
4 Construction Situation 63(44)
4.1 Basic Situation of the Construction of CCSD-1 Well
63(6)
4.1.1 The Basic Data
63(4)
4.1.2 Drill Hole Trajectory
67(1)
4.1.3 Well Temperature Curve
68(1)
4.2 Simple Situation of the Construction at Different Periods
69(38)
4.2.1 Hole Opening and Non-core Drilling (the First Opening)
69(2)
4.2.2 Pilot Hole (Section CCSD-PH) Core Drilling (the Second Opening)
71(3)
4.2.3 The First Expanding Drilling of the Main Hole (Hole Section CCSD-MH-1K)
74(3)
4.2.4 The First Core Drilling of the Main Hole (Hole Section CCSD-MH, the Third Hole Opening)
77(5)
4.2.5 The First Sidetracking (Deviation Correction) Drilling of the Main Hole
82(7)
4.2.6 The Second Core Drilling of the Main Hole (Hole Section CCSD-MH-1C)
89(2)
4.2.7 The Second Expanding Drilling of the Main Hole (Hole Section CCSD-MH-2K)
91(6)
4.2.8 The Second Sidetracking (Obstacle Avoidance) Drilling and Running Casing and Well Cementation in the Main Hole
97(2)
4.2.9 The Third Core Drilling of the Main Hole (Section CCSD-MH-2C, the Fourth Opening)
99(3)
4.2.10 Testing Drilling Tools
102(3)
4.2.11 Well Completion
105(2)
5 Hard Rock Deep Well Core Drilling Techniques 107(76)
5.1 Current Status of Core Drilling Techniques
107(1)
5.2 Experiment on Core Drilling Methods for CCSD-1 Well
108(11)
5.2.1 Rotary Table Drive Double Tube Core Drilling
108(1)
5.2.2 Rotary Table Hydro-hammer Drive Double Tube Core Drilling
109(1)
5.2.3 Top Drive Double Tube Core Drilling
109(1)
5.2.4 Top Drive Wireline Core Drilling
110(1)
5.2.5 Top Drive Hydro-hammer Wireline Core Drilling
111(1)
5.2.6 PDM Drive Single Tube Core Drilling
111(2)
5.2.7 PDM Drive Double Tube Core Drilling
113(1)
5.2.8 PDM Drive Wireline Core Drilling
114(2)
5.2.9 PDM Hydro-hammer Drive Double Tube Core Drilling
116(1)
5.2.10 PDM Hydro-hammer Drive Wireline Core Drilling
116(2)
5.2.11 Summary of the Tests for Core Drilling Methods
118(1)
5.3 Down Hole Power Percussive Rotary Core Drilling System
119(64)
5.3.1 Constituent of the System
119(2)
5.3.2 Technical Data of the System
121(6)
5.3.3 Down Hole Rotary Drive Drilling Tool—PDM
127(1)
5.3.4 Down Hole Percussive Drilling Tool—Hydro-hammer
128(27)
5.3.5 Core Drilling Tool
155(11)
5.3.6 Core Drilling Technologies
166(6)
5.3.7 The Application Results of Hard Rock Deep Well Core Drilling Techniques
172(11)
6 Diamond Core Drill Bit 183(28)
6.1 The Physical and Mechanical Properties of the Rocks to Be Drilled
183(2)
6.1.1 The Properties of the Rocks to Be Drilled
183(1)
6.1.2 The Physical and Mechanical Properties of the Rocks
183(2)
6.2 Selection of Diamond Core Drill Bit Types
185(2)
6.2.1 Core Drilling Technologies
185(1)
6.2.2 Types of Diamond Core Drill Bits
186(1)
6.3 Design and Manufacture of Impregnated Diamond Core Drill Bits
187(4)
6.3.1 Segment Inserted Drill Bit by Twice Forming
187(2)
6.3.2 Sintered Diamond Drill Bit
189(1)
6.3.3 Electro-plated Diamond Drill Bit by Twice Forming
190(1)
6.4 Application of Diamond Core Drill Bits
191(20)
6.4.1 Brief Introduction
191(9)
6.4.2 Application Results of Three Main Core Drill Bits
200(5)
6.4.3 Application Results of Other Type Core Drill Bits
205(6)
7 Reaming Drilling Techniques of Hard Crystalline Rock 211(22)
7.1 Development of Pilot Reaming Bits
211(7)
7.1.1 KZ157/311.1 Type Reaming Bit
213(2)
7.1.2 KHAT 157/311.1 Reaming Bit
215(1)
7.1.3 Development and Improvement of KZ157/244.5 Reaming Bit
216(2)
7.2 Design of Drilling Tool
218(6)
7.2.1 Strength Check of Drilling String
218(1)
7.2.2 Selection of Drilling Tools
219(3)
7.2.3 Design of Drilling Tool Assembly
222(2)
7.3 Optimization of Drilling Parameters
224(2)
7.3.1 WOB
224(1)
7.3.2 Rotary Speed
224(2)
7.3.3 Pump Displacement
226(1)
7.4 Effect of Reaming Drilling
226(7)
7.4.1 General Drilling Conditions
226(2)
7.4.2 Application of Pilot Reaming Bits
228(5)
8 Well-Deviation Control Techniques for Strong Dipping Strata 233(40)
8.1 Summary
233(3)
8.1.1 The Formation Conditions
233(2)
8.1.2 The Well Deviation Control Technology
235(1)
8.1.3 The Basic Conditions of Well Deviation Control in CCSD-1 Well
236(1)
8.2 Deviation Prevention Drilling Technology
236(8)
8.2.1 The Well Deviation Control in Core Drilling
237(5)
8.2.2 Well Deviation Control in Non-core Drilling and Reaming Drilling
242(2)
8.3 Drilling Techniques for Deviation Correction
244(16)
8.3.1 Side-Tracking Deviation-Correction Techniques
245(2)
8.3.2 Situation on Side-Tracking Drilling for Deviation-Correction
247(10)
8.3.3 Deviaton Correction at the Well Bottom of MH-1C Well Section
257(3)
8.4 Side-Tracking Drilling for Bypassing Obstacles
260(5)
8.4.1 Selection of Side-Tracking Drilling Tool
260(1)
8.4.2 Drilling Conditions of Side-Tracking Drilling to Bypass Obstacles
260(5)
8.5 Development of PDM Drive Continuous Deflector
265(7)
8.5.1 Working Principle of the Drilling Tool
265(1)
8.5.2 Practical Drilling Test at Drill Site
266(2)
8.5.3 Test Result Commentary
268(4)
8.6 The Analysis on Well Deviation Control Effect
272(1)
9 Drilling Fluids and Solids Control Technology 273(30)
9.1 Requirements of Scientific Drilling for Drilling Fluid
273(3)
9.1.1 Strata Encountered and Requirements of Well Structure
273(1)
9.1.2 Requirements of Core Drilling
274(1)
9.1.3 Requirements of Non-core Drilling and Expanding Drilling
275(1)
9.1.4 Requirements of Borehole Log
275(1)
9.1.5 Requirements of Environmental Protection
275(1)
9.1.6 Requirements of Drilling Fluid Design
276(1)
9.2 Drilling Fluid System
276(9)
9.2.1 Selection of Drilling Fluid System
277(1)
9.2.2 LBM-SD Composite Drilling Fluid Material
277(1)
9.2.3 Drilling Fluid Mechanism and Composition of LPA Polymer
277(3)
9.2.4 Manufacture Technology of LBM-SD
280(1)
9.2.5 Evaluation Procedure of Drilling Fluid
281(1)
9.2.6 Performance of LBM-SD Drilling Fluid System
281(4)
9.3 Drilling Fluid for Core Drilling
285(8)
9.3.1 Properties
285(3)
9.3.2 Circulating Pressure Drop
288(4)
9.3.3 Lubrication Effect of Drilling Fluid
292(1)
9.4 Solid Control Technique of Drilling Fluid
293(4)
9.4.1 Cuttings Size Analysis
294(1)
9.4.2 Requirement of Solids Control Equipment to Drilling Fluid
295(1)
9.4.3 Analysis of Solids Control Effect
295(2)
9.5 Site Application of Drilling Fluid
297(6)
9.5.1 Application of Drilling Fluid in Non-core Drilling in the First Opening (Spudding-in)
297(1)
9.5.2 Application of Drilling Fluid in Pilot Hole Core Drilling
297(1)
9.5.3 Application of Drilling Fluid in the First Expanding Drilling in the Main Hole
298(1)
9.5.4 Application of Drilling Fluid in the First Core Drilling in the Main Hole
298(1)
9.5.5 Application of Drilling Fluid in the First Sidetrack Straightening Drilling in the Main Hole
299(1)
9.5.6 Application of Drilling Fluid in the Second Core Drilling in the Main Hole
299(1)
9.5.7 Application of Drilling Fluid in the Second Expanding Drilling in the Main Hole
300(1)
9.5.8 Application of Drilling Fluid in the Second Sidetrack Drilling-Around in the Main Hole
301(1)
9.5.9 Application of Drilling Fluid in the Third Core Drilling in the Main Hole
301(1)
9.5.10 Application Characteristics of LBM Drilling Fluid
302(1)
10 Casing and Well Cementation 303(30)
10.1 Borehole Structure and Casing Program
303(3)
10.1.1 Borehole Structure and Casing Program for the Pilot Hole
303(1)
10.1.2 Borehole Structure and Casing Program for the Main Hole
303(1)
10.1.3 Casing Design
303(3)
10.2 Well Head Assembly
306(2)
10.2.1 Well Head Assembly for the First Opening (Spud-in)
306(1)
10.2.2 Well Head Assembly for the Second Opening (Spud-in)
307(1)
10.2.3 Well Head Assembly for the Third and the Fourth Opening (Spud-in)
308(1)
10.2.4 Well Head Assembly for Well Completion
308(1)
10.3 Casing Running and Well Cementing Operation
308(14)
10.3.1 508.0 mm Well Head Conductor
308(1)
10.3.2 339.7 mm Surface Casing
309(2)
10.3.3 273.0 mm Intermediate Casing
311(6)
10.3.4 193.7 mm Intermediate Casing
317(3)
10.3.5 127.0 mm Tail Pipe
320(2)
10.4 Moving Casing Techniques
322(11)
10.4.1 Overall Programme
323(1)
10.4.2 Design of Fixing Moving Casing
323(2)
10.4.3 Moving Casing Strength Check
325(1)
10.4.4 Design of Casing Shoe and Retaining Sub
325(2)
10.4.5 Design of Thread Back-off Proof for Moving Casing
327(1)
10.4.6 Design of Centralizer
327(2)
10.4.7 Operating Technology of Moving Casing
329(1)
10.4.8 Application of Moving Casing Techniques
329(4)
11 Drilling Data Acquisition 333(16)
11.1 General Situation
333(3)
11.2 Analysis of Data Acquisition and Processing Requirements
336(1)
11.2.1 Data Acquisition System Requirements
336(1)
11.2.2 Data Processing System Requirements
336(1)
11.3 Drilling Data Acquisition System
337(6)
11.3.1 Surface Drilling Data Acquisition System
338(3)
11.3.2 Down-Hole Drilling Data Acquisition System
341(2)
11.4 Drilling Data Processing System
343(6)
11.4.1 Single Parameter Monitoring
343(1)
11.4.2 Comprehensive Monitoring
344(1)
11.4.3 Case History
345(4)
12 Technical Economical Analysis 349(12)
12.1 Construction Time and Cost Analysis
349(3)
12.1.1 Construction Time Analysis
349(1)
12.1.2 Construction Cost Analysis
349(3)
12.2 Economic Evaluation of Core Drilling Techniques
352(9)
12.2.1 Evaluation Method
352(1)
12.2.2 Index System of Technical Economic Evaluation for Core Drilling Construction
353(1)
12.2.3 Calculation of Drilling Construction Time and Cost
353(2)
12.2.4 Technical Economical Indexes of Different Core Drilling Methods
355(1)
12.2.5 Economic Evaluation
355(1)
12.2.6 Technical Risk Evaluation
355(3)
12.2.7 Comprehensive Evaluation
358(3)
References 361
Wang Da, the former deputy director of China Geological Survey, was the director of the Engineering Centre, chief engineer and drill-site general director of China Continental Scientific Drilling Project. Being a senior drilling engineer and a supervisor for Ph D candidate, he was also the vice chairman of the executive council of China Geological Society and the director of Exploration Engineering Professional Commission of China Geological Society. Wang Da has engaged in scientific research on drilling engineering and engineering administration for many years. He organized the drilling engineering construction of Chinas first continental scientific deep well CCSD-1 Well, which was listed as one of the national major scientific projects. Besides, Mr. Wang was entitled to the vice chairman of the 37th council of Geological Society of China; member of the 38th council of Geological Society of China; chairman of the 7th committee of Mineral Exploration Engineering Committee of GSC; chairman of the 8th committee of Mineral Exploration Engineering Committee of GSC; chairman of the editorial committee of journalExploration Engineering; Professor and doctoral advisor of China University of Geosciences (Wuhan). Academic MonographsMajor scientific and research reports 1.Drilling technique for well 1 of Chinese Continental Scientific Drilling Project (1 million words), primary author, ISBN: 9787030186379, 2007, 466 pages, Science Press. 2.Proceeding of scientific drilling technique, chief editor, ISBN: 9787116053427, 2007, 604 pages, Geological Publishing House. 3.Exploration and development of natural gas hydrate (about 300 thousand words), third author, ISBN: 9787562517313, 2002, China University of Geosciences Press. 4.Exploration engineering technologies (about 300 thousand words), participated in the compilation, ISBN: 753237274X, 2003, Shanghai science and Technology Press. 5.Research and application researchreport of new technology for hard rock deep well core drilling, chief editor, Science and Technology Awards of Land and Resources 2006, first prize. 6.Research and application research report of new drilling technique system, chief editor, 2006, issue 2, Equipment for Geotechnical Engineering. PapersArticles, scientific and research reports, note: Wang Da is the only or the primary author of the following papers: 7.Essence of drilling engineering design of Well CCSD-1, 2001, S1, EXPLORATION ENGINEERING: ROCK & SOIL DRILLING AND TUNNELING. 8.Progress overview of Chinese Continental Scientific Drilling Project, 2002, issue 6, EXPLORATION ENGINEERING: ROCK & SOIL DRILLING AND TUNNELING. 9.The meaning and goal of Chinese Continental Scientific Drilling, 2002, issue 3, Marine Geology & Quaternary Geology. 10.Practice and theory of the main technical plan of Well CCSD-1, 1000-3746(2001)05-0052-03, EXPLORATION ENGINEERING: ROCK & SOIL DRILLING AND TUNNELING. 11.New era of drilling industry, 2001, issue 1, EXPLORATION ENGINEERING: ROCK & SOIL DRILLING AND TUNNELING. 12.The creation and the meaning of a new scientific drilling technology system, 2006, issue 1, EXPLORATION ENGiNEERING: ROCK & SOIL DRILLING AND TUNNELING.
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