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E-raamat: Computer-Aided Injection Mold Design and Manufacture

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(National University of Singapore), (The Hong Kong Polytechnic University Hung Hom, Kowloon), (National University of Singapore)
  • Formaat: 392 pages
  • Sari: Plastics Engineering
  • Ilmumisaeg: 02-Aug-2004
  • Kirjastus: CRC Press Inc
  • Keel: eng
  • ISBN-13: 9781040218457
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Computer-Aided Injection Mold Design and ManufactureSuurem pilt
  • Formaat: 392 pages
  • Sari: Plastics Engineering
  • Ilmumisaeg: 02-Aug-2004
  • Kirjastus: CRC Press Inc
  • Keel: eng
  • ISBN-13: 9781040218457
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Computer-aided design (CAD) and computer-aided manufacturing (CAM) techniques have not been widely applied to designing and manufacturing molds to create plastic or metal parts. Such molds continue to be designed by hand, and companies yearn for a system to automate, and thus speed and cheapen, the process. Here contributors from the National University of Singapore and the Singapore Institute of Manufacturing Technology report on the current research and development. They discuss plastic injection mold design and assembly, intelligent mold design and assembly, semi-automated die casting die design, computer-aided die and mold manufacture, computer-aided process planning in mold making, early cost estimation of injection molds, and other topics. They also present case studies of intelligent mold design and assembly systems. Annotation ©2004 Book News, Inc., Portland, OR (booknews.com)

Arvustused

"...the most comprehensive and detailed review of all the major developments that have characterized the emergence of these important fields. It will form an indispensable reference work for scientists and engineers in academia and industry for years to come....recommend[ ed]." - Dr. Donald Fitzmaurice, Department of Chemistry, University College Dublin, Ireland; "This Encyclopaedia is being assembled at an early stage in the field's development and should bring together the key advances in a coherently organised framework." - Sir Harry Kroto, Nobel Prize Winner in Chemistry (1996), University of Sussex, Brighton, United Kingdom"

Preface v
Acknowledgments ix
Introduction
1(12)
CAD/CAM Technology in Tooling Applications
1(5)
Fixture Design
2(2)
Die and Mold Design
4(2)
CAD/CAM of Injection Molds
6(3)
Plastic Injection Molds
8(1)
Die Casting Molds
9(1)
Summary
9(4)
References
10(3)
Plastic Injection Mold Design and Assembly
13(32)
Introduction
13(2)
Plastic Injection Mold Design
15(18)
Injection Molding and Mold
15(1)
Injection Mold Design Process
16(4)
Detailed Mold Design
20(12)
Mold Assembly
32(1)
Mold Design Methodology
33(2)
The Mold Development Process
33(2)
Top-Down vs. Bottom-Up Approach
35(1)
Computer-Aided Injection Mold Design and Assembly
35(6)
Assembly Modeling of Injection Molds
36(5)
Summary
41(4)
References
42(3)
Intelligent Mold Design and Assembly
45(92)
Introduction
45(1)
Feature and Associativity-Based Injection Mold Design
46(8)
Feature Modeling
47(3)
Associativity Within Injection Molds
50(4)
Representation of Injection Mold Assemblies
54(4)
Concepts and Notations for Object-Oriented Modeling
54(1)
Object-Oriented Representation of Mold Assembly
55(3)
Optimal Parting Design for Core and Cavity Creation
58(24)
Optimal Parting Direction
59(5)
Generation of Parting Lines
64(11)
Determination of Parting Surfaces
75(3)
Automatic Generation of Core and Cavity
78(4)
Automatic Cavity Layout Design
82(9)
Cavity Layout and Number
82(5)
Automatic Layout of Multi-Cavity
87(4)
Recognition and Extraction of Undercut Features
91(19)
Definitions and Classifications of Undercut Features
91(1)
Undercut Features Recognition
92(2)
Draw Range and Direction of Undercut Features
94(3)
Graph Representation of Solid Models
97(9)
Recognition Algorithms
106(4)
Generation of Side-Cores for Sliders and Lifters
110(10)
Slider and Lifter Mechanism
110(2)
Designing Side-Cores
112(1)
Recognition of Undercuts from Core and Cavity
113(4)
Automatic Generation of Side-Cores
117(3)
System Implementations and Case Studies
120(13)
System Architecture
120(1)
Development Platforms and Programming Languages
120(1)
Functional Modules and Graphical User Interfaces
121(7)
Case Study
128(5)
Summary
133(4)
References
133(4)
Semi-Automated Die Casting Die Design
137(50)
Introduction
137(2)
Principles of Die Casting Die Design
139(4)
Die Casting Die Design
139(1)
Gating and Runner System Design
140(2)
Die-Base Design
142(1)
Computer-Aided Die Casting Die Design
143(2)
Automated Design of Die Casting Die
143(1)
Computer-Aided Design of Gating System
144(1)
Design of Cavity Layout and Gating System
145(16)
Determination of Cavity Number
145(2)
Automatic Creation of Cavity Layout
147(1)
Determining the Parameters of Gating System
148(6)
Design of Gating Features
154(5)
Conforming the Gate Geometry to the Die-Casting Part
159(1)
Design of Shot Sleeve, Sprue, and Spreader
159(2)
Die-Base Design
161(5)
Design of Die-Base
161(1)
Die-Base Structure and Variables
162(1)
Creating the Parametric Assembly Models of Die-Base
162(3)
Building the Die-Base Database
165(1)
Automatic Generation of Die-Base
165(1)
Generation of Core and Cavity
166(1)
Automatic Subtraction of Die Component
167(2)
System Implementation and Examples
169(15)
Development Platforms and Languages
169(1)
System Architecture---DieWizard
170(5)
Examples
175(9)
Summary
184(3)
References
184(3)
CAE Applications in Mold Design
187(34)
Introduction
187(2)
CAE Analysis Procedures and Functionalities
189(3)
Analysis Procedures
190(1)
CAE Functionalities
190(2)
CAE in the Mold Development Life Cycle
192(1)
CAE Details in Mold Development
193(11)
What CAE Reveals
195(3)
CAE in Part Design
198(1)
CAE in Mold Design
199(3)
CAE in Process Design
202(1)
CAE in Product Quality Assurance
202(2)
Application Examples
204(10)
Injection Mold Cooling Analysis
205(5)
Simulation of the Casting Process
210(4)
CAE Challenges in Mold Design
214(3)
Summary
217(4)
References
218(3)
Computer-Aided Die and Mold Manufacture
221(66)
Introduction
221(2)
Interference-Detection in Mold Machining
223(7)
Machining Interference
223(1)
Methods of Interference Detection
224(6)
3-Axis End-Mill Interference Detection
230(16)
Local and Global Interference
232(13)
Illustrative Example
245(1)
Optimal Cutter Selection
246(8)
Previous Work
246(2)
Criteria of Selection
248(2)
Machining Time and Machining Area
250(2)
Step-Over and Machining Time Estimation
252(1)
Cutter Selection Algorithms
253(1)
Computer-Aided Electrode Design and Machining
254(21)
Introduction
254(3)
Principles of EDM Electrode Design
257(1)
Electrode Tool Design
258(7)
Electrode Holder Design
265(1)
Sharp Corner Interference Detection
265(5)
Illustrative Examples
270(5)
Modification of Mold Design and Tool Path Regeneration
275(7)
Introduction
275(1)
Basic Concepts and Notations
275(1)
Proposed Algorithm
276(5)
Illustrative Examples
281(1)
Summary
282(5)
References
283(4)
Computer-Aided Process Planning in Mold Making
287(28)
Introduction
287(3)
An Optimization Modeling Approach to CAPP
290(2)
CAPP for Sliders and Lifters
292(13)
Design of Sliders and Lifters
292(1)
A Hybrid CAPP Approach
293(3)
Process Planning Problem Formulation
296(2)
Optimization Techniques for Process Planning
298(6)
Discussions
304(1)
System Implementation and an Example
305(6)
The IMOLD_CAPP System
305(4)
An Example
309(2)
Summary
311(4)
References
312(3)
Early Cost Estimation of Injection Molds
315(20)
Introduction
315(2)
Cost Function Approximation Using Neural Networks
317(3)
Cost-Related Factors for Injection Molds
320(5)
The Neural Network Training
325(6)
The Neural Network Architecture
325(2)
The Training Process
327(1)
Training and Validation Results
328(1)
Neural Networks for Different Cost Ranges
329(2)
Summary
331(4)
References
332(3)
Case Studies: IMOLD® and IMOLD-Works for Mold Design
335(30)
Intelligent Mold Design and Assembly Systems
335(9)
Knowledge-Based Mold Design Systems
335(3)
IMOLD® Overview
338(1)
Development Platforms
339(1)
Functional Modules
340(4)
A Windows-Based Mold Design and Assembly System
344(18)
3D Windows-Native CAD Systems
345(6)
System Implementations
351(1)
Graphical User Interfaces (GUIs)
352(5)
Windows-Based Die Casting Die Design Systems
357(1)
Illustrative Examples
358(4)
Summary
362(3)
References
362(3)
Glossary 365(4)
Index 369


J.Y.H. Fuh, M. W. Fu, A.Y.C. Nee, M.W> Fu
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