Muutke küpsiste eelistusi

E-raamat: Cost Analysis Of Electronic Systems

(Univ Of Maryland, Usa)
  • Formaat - PDF+DRM
  • Hind: 52,65 €*
  • * hind on lõplik, st. muud allahindlused enam ei rakendu
  • Lisa ostukorvi
  • Lisa soovinimekirja
  • See e-raamat on mõeldud ainult isiklikuks kasutamiseks. E-raamatuid ei saa tagastada.
  • Raamatukogudele

DRM piirangud

  • Kopeerimine (copy/paste):

    ei ole lubatud

  • Printimine:

    ei ole lubatud

  • Kasutamine:

    Digitaalõiguste kaitse (DRM)
    Kirjastus on väljastanud selle e-raamatu krüpteeritud kujul, mis tähendab, et selle lugemiseks peate installeerima spetsiaalse tarkvara. Samuti peate looma endale  Adobe ID Rohkem infot siin. E-raamatut saab lugeda 1 kasutaja ning alla laadida kuni 6'de seadmesse (kõik autoriseeritud sama Adobe ID-ga).

    Vajalik tarkvara
    Mobiilsetes seadmetes (telefon või tahvelarvuti) lugemiseks peate installeerima selle tasuta rakenduse: PocketBook Reader (iOS / Android)

    PC või Mac seadmes lugemiseks peate installima Adobe Digital Editionsi (Seeon tasuta rakendus spetsiaalselt e-raamatute lugemiseks. Seda ei tohi segamini ajada Adober Reader'iga, mis tõenäoliselt on juba teie arvutisse installeeritud )

    Seda e-raamatut ei saa lugeda Amazon Kindle's. 

Understanding the cost ramifications of design, manufacturing and life-cycle management decisions is of central importance to businesses associated with all types of electronic systems. Cost Analysis of Electronic Systems contains carefully developed models and theory that practicing engineers can directly apply to the modeling of costs for real products and systems. In addition, this book brings to light and models many contributions to life-cycle costs that practitioners are aware of but never had the tools or techniques to address quantitatively in the past.Cost Analysis of Electronic Systems melds elements of traditional engineering economics with manufacturing process and life-cycle cost management concepts to form a practical foundation for predicting the cost of electronic products and systems. Various manufacturing cost analysis methods are addressed including: process-flow, parametric, cost of ownership, and activity-based costing. The effects of learning curves, data uncertainty, test and rework processes, and defects are considered. Aspects of system sustainment and life-cycle cost modeling including reliability (warranty, burn-in), maintenance (sparing and availability), and obsolescence are treated. Finally, total cost of ownership of systems and return on investment are addressed.Real life design scenarios from integrated circuit fabrication, electronic systems assembly, substrate fabrication, and electronic systems managementare used as examples of the application of the cost estimation methods developed within the book.
Preface xv
Chapter 1 Introduction
1(14)
1.1 Cost Modeling
1(3)
1.2 The Product Life Cycle
4(2)
1.3 Life-Cycle Cost Scope
6(1)
1.4 Cost Modeling Definitions
7(4)
1.5 Cost Modeling for Electronic Systems
11(1)
1.6 The Organization of this Book
12(3)
References
12(3)
Part I Manufacturing Cost Modeling
15(200)
1.1 Classification of Products Based on Manufacturing Cost
17(1)
1.2 Technical Cost Modeling (TCM)
18(3)
References
19(2)
Chapter 2 Process-Flow Analysis
21(14)
2.1 Process Steps and Process Flows
21(3)
2.1.1 Process-step sequence
23(1)
2.1.2 Process-step inputs and outputs
23(1)
2.2 Process-Step Calculations
24(4)
2.2.1 Labor costs
24(1)
2.2.2 Materials costs
25(1)
2.2.3 Tooling costs
25(1)
2.2.4 Equipment/Capital costs
26(1)
2.2.5 Total cost
26(1)
2.2.6 Capacity
27(1)
2.3 Process-Flow Examples
28(5)
2.3.1 Simple pick & place and reflow process
28(3)
2.3.2 Multi-step process-flow example
31(2)
2.4 Comments
33(2)
References
33(1)
Problems
34(1)
Chapter 3 Yield
35(24)
3.1 Defects
36(1)
3.2 Yield Prediction
37(8)
3.2.1 The Poisson approximation to the binomial distribution
38(4)
3.2.2 The Poisson yield model
42(1)
3.2.3 The Murphy yield model
42(2)
3.2.4 Other yield models
44(1)
3.3 Accumulated Yield
45(4)
3.3.1 Multi-step process-flow example
46(1)
3.3.2 The known good die (KGD) problem
47(2)
3.4 Yielded Cost
49(3)
3.5 The Relationship between Yield and Producibility
52(7)
References
54(1)
Bibliography
55(1)
Problems
55(4)
Chapter 4 Equipment/Facilities Cost of Ownership (COO)
59(14)
4.1 The Cost of Ownership Algorithm
60(1)
4.2 Cost of Ownership Modeling
61(4)
4.2.1 Capital costs
62(1)
4.2.2 Sustainment costs
62(1)
4.2.3 Performance costs
63(2)
4.3 Using COO to Compare Two Machines
65(3)
4.4 Estimating Product Costs
68(5)
References
69(1)
Bibliography
70(1)
Problems
70(3)
Chapter 5 Activity-Based Costing (ABC)
73(10)
5.1 The Activity-Based Cost Modeling Concept
74(1)
5.1.1 Applicability of ABC to cost modeling
75(1)
5.2 Formulation of Activity-Based Cost Models
75(2)
5.2.1 Traditional cost accounting (TCA)
75(1)
5.2.2 Activity-based costing
76(1)
5.3 Activity-Based Cost Model Example
77(3)
5.4 Summary and Discussion
80(3)
References
80(1)
Bibliography
81(1)
Problems
81(2)
Chapter 6 Parametric Cost Modeling
83(18)
6.1 Cost Estimating Relationships (CERs)
84(3)
6.1.1 Developing CERs
86(1)
6.2 A Simple Parametric Cost Modeling Example
87(2)
6.3 Limitations of CERs
89(4)
6.3.1 Bounds of the data
89(1)
6.3.2 Scope of the data
90(1)
6.3.3 Overfitting
90(2)
6.3.4 Don't force a correlation when one does not exist
92(1)
6.3.5 Historical data
92(1)
6.4 Other Parametric Cost Modeling/Estimation Approaches
93(2)
6.4.1 Feature-based costing (FBC)
93(1)
6.4.2 Neural network based cost estimation
94(1)
6.4.3 Costing by analogy
95(1)
6.5 Summary and Discussion
95(6)
References
96(1)
Bibliography
97(1)
Problems
97(4)
Chapter 7 Test Economics
101(40)
7.1 Defects and Faults
102(5)
7.1.1 Relating defects to faults
103(4)
7.2 Defect and Fault Coverage
107(2)
7.3 Relating Fault Coverage to Yield
109(7)
7.3.1 A tempting (but incorrect) derivation of outgoing yield
109(1)
7.3.2 A correct interpretation of fault coverage
110(1)
7.3.3 A derivation of outgoing yield (Yout)
111(4)
7.3.4 An alternative outgoing yield formulation
115(1)
7.4 A Test Step Process Model
116(3)
7.4.1 Test escapes
118(1)
7.4.2 Defects introduced by test steps
119(1)
7.5 False Positives
119(5)
7.5.1 A test step with false positives
122(1)
7.5.2 Yield of the bonepile
123(1)
7.6 Multiple Test Steps
124(1)
7.6.1 Cascading test steps
124(1)
7.6.2 Parallel test steps
125(1)
7.7 Financial Models of Testing
125(1)
7.8 Other Test-Related Economic Topics
126(15)
7.8.1 Wafer probe (wafer sort)
127(1)
7.8.2 Test throughput
128(1)
7.8.3 Design for test (DFT)
129(5)
7.8.4 Automated test equipment costs
134(1)
References
135(1)
Bibliography
136(1)
Problems
137(4)
Chapter 8 Diagnosis and Rework
141(24)
8.1 Diagnosis
142(2)
8.2 Rework
144(1)
8.3 Test/Diagnosis/Rework Modeling
145(15)
8.3.1 Single-pass rework example
145(3)
8.3.2 A general multi-pass rework model
148(6)
8.3.3 Variable rework cost and yield models
154(1)
8.3.4 Example test/diagnosis/rework analysis
155(5)
8.4 Rework Cost (Crework fixed)
160(5)
References
162(1)
Problems
163(2)
Chapter 9 Uncertainty Modeling --- Monte Carlo Analysis
165(26)
9.1 Representing the Uncertainty in Parameters
168(1)
9.2 Monte Carlo Analysis
169(8)
9.2.1 How does Monte Carlo work?
170(2)
9.2.2 Random sampling values from known distributions
172(1)
9.2.3 Triangular distribution derivation
173(2)
9.2.4 Random sampling from a data set
175(1)
9.2.5 Implementation challenges with Monte Carlo analysis
176(1)
9.3 Sample Size
177(2)
9.4 Example Monte Carlo Analysis
179(3)
9.5 Stratified Sampling (Latin Hypercube)
182(3)
9.5.1 Building a latin hypercube sample (LHS)
182(2)
9.5.2 Comments on LHS
184(1)
9.6 Discussion
185(6)
References
185(1)
Bibliography
186(1)
Problems
186(5)
Chapter 10 Learning Curves
191(24)
10.1 Mathematical Models for Learning Curves
192(2)
10.2 Unit Learning Curve Model
194(1)
10.3 Cumulative Average Learning Curve Model
194(2)
10.4 Marginal Learning Curve Model
196(1)
10.5 Learning Curve Mathematics
196(5)
10.5.1 Unit learning data from cumulative average learning curves
196(2)
10.5.2 The slide property of learning curves
198(1)
10.5.3 The relationship between the learning index and the learning rate
198(1)
10.5.4 The midpoint formula
198(2)
10.5.5 Comparing learning curves
200(1)
10.6 Determining Learning Curves from Actual Data
201(5)
10.6.1 Simple data
203(1)
10.6.2 Block data
203(3)
10.7 Learning Curves for Yield
206(9)
10.7.1 Gruber's learning curve for yield
207(1)
10.7.2 Hilberg's learning curve for yield
208(2)
10.7.3 Defect density learning
210(1)
References
210(1)
Bibliography
211(1)
Problems
212(3)
Part II Life-Cycle Cost Modeling
215(176)
11.1 System Sustainment
217(2)
11.2 Cost Avoidance
219(1)
11.3 Logistics
219(2)
References
220(1)
Chapter 11 Reliability
221(14)
11.1 Product Failure
222(3)
11.2 Reliability Basics
225(5)
11.2.1 Failure distributions
225(3)
11.2.2 Exponential distribution
228(1)
11.2.3 Weibull distribution
229(1)
11.3 Qualification and Certification
230(3)
11.4 Cost of Reliability
233(2)
References
233(1)
Bibliography
234(1)
Problems
234(1)
Chapter 12 Sparing
235(16)
12.1 Calculating the Number of Spares
237(5)
12.1.1 Multi-unit spares for repairable items
239(1)
12.1.2 Sparing for a kit of repairable items
240(1)
12.1.3 Sparing for large k
241(1)
12.2 The Cost of Spares
242(4)
12.2.1 Spares cost example
244(1)
12.2.2 Extensions of the cost model
245(1)
12.3 Summary and Comments
246(5)
References
247(1)
Bibliography
247(1)
Problems
247(4)
Chapter 13 Warranty Cost Analysis
251(22)
13.1 Types of Warranties
254(1)
13.2 Renewal Functions
255(5)
13.2.1 The renewal function for constant failure rate
258(1)
13.2.2 Asymptotic approximation of M(t)
259(1)
13.3 Simple Warranty Cost Models
260(5)
13.3.1 Ordinary (non-renewing) free-replacement warranty cost model
260(1)
13.3.2 Pro-rata warranty cost Model
261(2)
13.3.3 Investment of the warranty reserve fund
263(1)
13.3.4 Other warranty reserve fund estimation models
264(1)
13.4 Two-Dimensional Warranties
265(3)
13.5 Warranty Service Costs --- Real Systems
268(5)
References
270(1)
Problems
271(2)
Chapter 14 Burn-In Cost Modeling
273(10)
14.1 Burn-In Cost Model
275(3)
14.1.1 Cost of performing the burn-in
275(2)
14.1.2 The value of burn-in
277(1)
14.2 Example Burn-In Cost Analysis
278(1)
14.3 Effective Manufacturing Cost of Units That Survive Burn-In
279(2)
14.4 Burn-In for Repairable Units
281(1)
14.5 Discussion
281(2)
References
281(1)
Bibliography
282(1)
Problems
282(1)
Chapter 15 Availability
283(24)
15.1 Availability Contracting
284(1)
15.1.1 Product service systems (PSS)
285(1)
15.2 Availability Measures
285(6)
15.2.1 Time-interval-based availability measures
286(2)
15.2.2 Downtime-based availability measures
288(2)
15.2.3 Application-specific availability measures
290(1)
15.3 Maintainability and Maintenance Time
291(1)
15.4 Monte Carlo Availability Calculation Example
292(2)
15.5 Relating Availability to Spares
294(3)
15.5.1 Backorders and supply availability
294(2)
15.5.2 Erlang-B
296(1)
15.6 Markov Availability Models
297(3)
15.7 Readiness
300(1)
15.8 Discussion
301(6)
References
303(1)
Problems
304(3)
Chapter 16 The Cost Ramifications of Obsolescence
307(22)
16.1 Managing Electronic Part Obsolescence
309(2)
16.2 Lifetime Buy Costs
311(8)
16.2.1 The newsvendor problem
312(3)
16.2.2 Application of the newsvendor optimization problem to electronic parts
315(4)
16.3 Strategic Management of Obsolescence
319(5)
16.3.1 Porter design refresh model
319(3)
16.3.2 MOCA design refresh model
322(1)
16.3.3 Material risk index (MRI)
323(1)
16.4 Discussion
324(5)
16.4.1 Budgeting/bidding support
324(1)
16.4.2 Value of DMSMS management
325(1)
16.4.3 Software obsolescence
325(1)
References
326(1)
Problems
326(3)
Chapter 17 Return on Investment (ROI)
329(20)
17.1 Definition of ROI
329(2)
17.2 Cost Savings ROIs
331(7)
17.2.1 ROI of a manufacturing equipment replacement
331(2)
17.2.2 Technology adoption ROI
333(5)
17.3 Cost Avoidance ROI
338(5)
17.4 Stochastic ROI Calculations
343(1)
17.5 Summary
344(5)
References
345(1)
Problems
345(4)
Chapter 18 The Cost of Service
349(14)
X. X. Huang
M. Kreye
G. Parry
Y. M. Goh
L. B. Newnes
18.1 Why Estimate the Cost of a Service?
350(1)
18.2 An Engineering Service Example
351(1)
18.3 How to Estimate the Cost of an Engineering Service
352(1)
18.4 Application of the Service Costing Approach within an Industrial Company
353(7)
18.5 Bidding for the Service Contract
360(3)
References
361(1)
Problems
361(2)
Chapter 19 Software Development and Support Costs
363(16)
19.1 Software Development Costs
364(9)
19.1.1 The COCOMO model
365(3)
19.1.2 Function-point analysis
368(4)
19.1.3 Object-point analysis
372(1)
19.2 Software Support Costs
373(1)
19.3 Discussion
374(5)
References
374(1)
Bibliography
375(1)
Problems
375(4)
Chapter 20 Total Cost of Ownership Examples
379(12)
20.1 The Total Cost of Ownership of Color Printers
379(3)
20.2 Total Cost of Ownership for Electronic Parts
382(9)
20.2.1 Part total cost of ownership model
384(4)
20.2.2 Example analyses
388(3)
References 391(2)
Appendix Notation 393(20)
Index 413