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E-raamat: Friction Based Additive Manufacturing Technologies: Principles for Building in Solid State, Benefits, Limitations, and Applications

(PDPM Indian Institute of Information Technology Design and Manufacturing Jabalpur, India), , (Netaji Subhas Institute of Technology, New Delhi, India), (Netaji Subhas Institute of Technology, New Delhi, India), (Department of Mechanical)
  • Formaat: 172 pages
  • Ilmumisaeg: 17-Apr-2018
  • Kirjastus: CRC Press Inc
  • Keel: eng
  • ISBN-13: 9781351190862
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  • Formaat: 172 pages
  • Ilmumisaeg: 17-Apr-2018
  • Kirjastus: CRC Press Inc
  • Keel: eng
  • ISBN-13: 9781351190862

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Currently, most of the major commercial metal additive manufacturing (MAM) techniques rely on liquid phase processing. The liquid to solid phase transformations in these techniques results in microstructural issues and defects which in turn tantamount to inferior properties of fabricated build. Friction based additive manufacturing technologies are solid state processing techniques which work on the principles of friction based joining processes and layer by layer additive manufacturing. This book primarily addresses the basic understanding of seven friction based additive manufacturing techniques. These techniques include additive manufacturing methods based on rotary friction welding, linear friction welding, friction deposition, friction surfacing, friction stir additive manufacturing, friction assisted seam welding and additive friction stir. The principle of operations, benefits, limitations and recent developments of each technique has been described. It covers potentional and probable applications of each technique through review of various experimental studies.

Features











Targets friction based solid state additive manufacturing of metallic materials





Describes principle of operation of seven friction based additive manufacturing techniques





Reviews latest trends of these processes via experimental studies





Describes benefits and limitations of each technique





Covers current and probable applications of these techniques
List of Figures
ix
List of Tables
xiii
List of Abbreviations
xv
Preface xvii
Acknowledgments xix
Authors xxi
1 General Introduction and Need of Friction Based Additive Manufacturing Techniques
1(10)
Foreword
1(1)
1.1 Introduction
2(2)
1.2 Need for Friction Based Additive Manufacturing Techniques
4(1)
1.3 Benefits of Friction Based Additive Manufacturing Techniques
5(1)
1.4 Content Outline
6(5)
References
8(3)
2 Additive Manufacturing Technologies
11(30)
2.1 Introduction
11(1)
2.2 Historical Development and Timeline
12(7)
2.3 Working Principles and Additive Manufacturing Process Chain
19(1)
2.4 Classification of Additive Manufacturing Techniques
20(4)
2.5 Common Additive Manufacturing Processes
24(1)
2.6 Advantages and Challenges of Additive Manufacturing Processes
24(6)
2.7 Applications of Additive Manufacturing Technologies
30(3)
2.8 Metal Additive Manufacturing Techniques
33(3)
2.8.1 Limitations of Metal Additive Manufacturing
34(1)
2.8.2 Porosity
34(1)
2.8.3 Loss of Alloying Elements
35(1)
2.8.4 Cracking and Delamination
35(1)
2.9 Conclusion and Future Scope of Additive Manufacturing
36(5)
References
37(4)
3 Friction Based Joining Techniques
41(18)
3.1 Introduction
41(1)
3.2 Historical Development of Friction Welding
41(1)
3.3 Friction Welding Techniques
42(1)
3.4 Variants of Friction Welding Techniques
43(1)
3.5 Hybrid Friction Based Additive Manufacturing Processes
44(11)
3.5.1 Benefits and Limitations of Friction Based Additive Techniques
54(1)
3.6 Conclusions
55(4)
References
55(4)
4 Friction Joining-Based Additive Manufacturing Techniques
59(16)
4.1 Introduction
59(1)
4.2 Rotary Friction Welding
60(5)
4.2.1 Working Principles of Rotary Friction Welding
60(3)
4.2.2 Process Parameters Affecting Rotary Friction Welding
63(1)
4.2.3 Additive Manufacturing with Rotary Friction Welding
64(1)
4.2.3.1 Applications of Rotary Friction Welding as an Additive Manufacturing Tool
64(1)
4.3 Linear Friction Welding
65(4)
4.3.1 Working Principles of Linear Friction Welding
65(1)
4.3.2 Factors Affecting Linear Friction Welding
66(1)
4.3.3 Additive Manufacturing with Linear Friction Welding
67(1)
4.3.3.1 Applications of Linear Friction Welding as an Additive Manufacturing Tool
68(1)
4.4 Comparison of Rotary Friction Welding and Linear Friction Welding
69(1)
4.5 Advantages and Limitations of Friction Welding
70(2)
4.6 Conclusion
72(3)
References
72(3)
5 Friction Deposition-Based Additive Manufacturing Techniques
75(22)
5.1 Introduction
75(1)
5.2 Friction Deposition
75(8)
5.2.1 General Features and Experimental Results on Additive Manufacturing Using Friction Deposition
76(3)
5.2.1.1 Development of Ferrous Metal Deposits Using Friction Deposition
79(1)
5.2.1.2 Development of Nonferrous Metal Alloy Builds Using Friction Deposition
80(2)
5.2.2 Benefits and Limitations of Friction Deposition
82(1)
5.3 Friction Surfacing
83(11)
5.3.1 Working Principles of Friction Surfacing
84(1)
5.3.2 Friction Surfacing Process Parameters
85(4)
5.3.3 General Features and Status of Research of Friction Surfacing-Based Additive Manufacturing Methods
89(4)
5.3.4 Benefits and Limitations
93(1)
5.3.5 Applications of Friction Surfacing as Additive Manufacturing Tool
93(1)
5.4 Conclusion
94(3)
References
94(3)
6 Friction Stir Welding-Based Additive Manufacturing Techniques
97(28)
6.1 Introduction
97(1)
6.2 Friction Stir Welding
98(4)
6.2.1 Terminology Used in Friction Stir Welding
101(1)
6.3 Friction Stir Additive Manufacturing
102(8)
6.3.1 Working Principles of Friction Stir Additive Manufacturing
102(1)
6.3.1.1 Steps Involved in Friction Stir Additive Manufacturing
102(2)
6.3.2 Friction Stir Additive Manufacturing Process Variables
104(1)
6.3.3 General Features and Status of Research
105(1)
6.3.3.1 Grain Size Variation
105(3)
6.3.4 Defects Associated with Friction Stir Additive Manufacturing
108(2)
6.4 Friction Assisted Seam Welding-Based Additive Manufacturing Method
110(4)
6.4.1 Working Principles of Friction-Assisted Seam Welding
111(1)
6.4.2 Status of Research and Recent Developments
111(3)
6.5 Additive Friction Stir Process
114(3)
6.5.1 Working Principles of Additive Friction Stir
114(1)
6.5.2 Microstructural Characterization in Components Developed via Additive Friction Stir
114(3)
6.6 Machines Utilized for Friction Stir Additive Manufacturing, Friction-Assisted Seam Welding, and Additive Friction Stir
117(2)
6.6.1 Conventional Machine Capable of Performing Friction Stir Welding
118(1)
6.6.2 Customized Friction Stir Welding Machines
118(1)
6.6.3 Robots Designed for Friction Stir Welding
119(1)
6.7 Concluding Summary
119(6)
References
120(5)
7 Applications and Challenges of Friction Based Additive Manufacturing Technologies
125(8)
7.1 Introduction
125(1)
7.2 Applications of Friction Based Additive Manufacturing Technologies
126(6)
7.3 Challenges of Friction Based Additive Manufacturing Technologies
132(1)
7 A Conclusion
133(2)
References
133(2)
8 Conclusion
135(6)
8.1 Introduction
135(1)
8.2 Concluding Summary
135(3)
8.3 Future Scope
138(3)
Index 141
Mr. Sandeep Rathee is working as a teaching cum research fellow at division of manufacturing processes and automation engineering in Netaji Subhas Institute of Technology, New Delhi. His PhD work is in the field of friction stir processing/welding. He is active in the field of friction stir processing /welding and additive manufacturing since last four years. His fields of research are friction stir welding/ processing, additive manufacturing, advanced manufacturing processes and optimization. He has over 25 publications in reputed international journals and refereed conferences. He has co- authored four book chapters in Springer books. He has a total teaching experience of around seven years. Following courses are taught by him at graduate and postgraduate level: Manufacturing Processes, Welding, Casting, Workshop Technology, Advanced Manufacturing Processes, Fluid Mechanics, etc.. He is a life member of Additive Manufacturing Society of India (AMSI), Vijnana Bharati (VIBHA), and Indian Institute of Welding (IIW) (applied for).









Dr Manu Srivastava is presently serving as an Associate Professor in Department of Mechanical Engineering, IMS Engineering College, Ghaziabad. She has completed her PhD in field of Additive Manufacturing. She is active in the field of additive manufacturing research since last seven years. Her area of research includes additive manufacturing, friction stir processing, friction based additive manufacturing, automation, manufacturing practices and optimization techniques. She has over 35 publications in international journals of repute and refereed international conferences. She has four chapters in Springer, Verlag series books. She has a total experience of 14 years in teaching and research. She has won several proficiency awards during the course of her career including merit awards, best teacher awards, etc. Following courses are taught by her at graduate level- Manufacturing Technology, Advanced Manufacturing processes, Material Science, CAM, Operations Research, Optimization Techniques, Engineering Mechanics, Computer Graphics, etc. She is a life member of Additive Manufacturing Society of India (AMSI), Vijnana Bharati (VIBHA), The Institution of Engineers (IEI India), Indian Society for Technical Education (ISTE) and Indian society of Theoretical and Applied Mechanics (ISTAM), Indian Institute of Welding (IIW) (applied for).









Dr. Sachin Maheshwari is currently serving Netaji Subhas Institute of Technology as a senior professor and Head of Department in the division of manufacturing processes and automation engineering. Additionally, he is also the nominated Dean, Faculty of Technology (Delhi University) and IRD (NSIT). He is a known name in field of advanced welding and manufacturing processes. He has completed his PhD from Indian Institute of Technology, Delhi in the field of welding and ME in industrial metallurgy from Indian Institute of Technology, Roorkee. His areas of interest include all variants of welding, advanced manufacturing especially additive manufacturing, optimization techniques and unconventional manufacturing processes. He has over 80 research papers in international journals and refereed conferences. He has guided several Ph.D. thesis. About ten Ph.D. thesis have been awarded and equal numbers are under progress. He has two patents. He has a total teaching and research experience of around 23 years and has taught a wide assortment of subjects during his teaching career. He is a seasoned academician who has marked his mark in Mechanical Engineering during last decade. He has rich experience of working on the statutory authorities & experience of handling academic assessment and accreditation procedures. He is associated with many research, academic and professional societies in various capacities.



Dr. T.K Kundra has served Indian Institute of Technology Delhi as Professor and Head of Department of Mechanical Engineering Department and continues to serve the same world-renowned institution. His areas of interest are optimal mechanical system design including micro systems and computer integrated manufacturing systems including additive manufacturing. His experience of teaching, research and design is spread over 48 years and includes teaching at AIT Bangkok, Addis Ababa University and studies at Loughborough University, Imperial College, Ohio State University, TU Darmstadt. He has been consulted by several organizations such as Hero Motors, BHEL, Eicher, ONGC, DRDO, British council, etc. He is a Chartered Engineer and Fellow Inst. of Engineers. He is author/co- author of about 100 technical papers, co-author of two text books on Numerical Control and/Computer aided Manufacturing and a book on Optimum Dynamic Design. He has also been awarded the honour of "Mechanical Engineer of Eminence". He has introduced/ developed/taught a wide spectrum of subjects (around 40) in his teaching career at Graduate /Post graduate level including mechanical design & optimization, plant equipment design including CNC manufacturing. He is associated with many profession societies in different capacities.



Arshad Noor Siddiquee is working as a Professor, Department of Mechanical Engineering, Jamia Millia Islamia (A Central University), Delhi, India. He received his Ph.D. and M.Tech from Indian Institute of Technology, Delhi, India after graduating from Government Engineering College, Jabalpur, India. His research areas include welding, conventional, and nonconventional manufacturing processes. He has taught wide spectrum of subjects in his teaching career of more than 20 years. He has authored/Co-authored over 100 research papers in reputed international journals. He has authored five books, four monographs and three patents. He is guiding several Ph.D. Scholars. He is leading a funded research project worth several million Indian rupees on friction stir welding/ processing. He is associated with many professional societies.